Instruction/ maintenance manual of the product SM20 Frymaster
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Dean, a member of the C ommercial Food Equipm ent Service Associati o n, recomm ends using CFESA Certified Technicians. PRINTED IN THE USA 24-Hour Service Hotline 1-800-551-8633 MAY 2006 www.
Please read all sections of this m anual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Dean Factory Authorized Service Center (FASC) or other qual ified professional should perform installation, maintenance, and repairs.
DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other cooking appliance.
Super Marathon Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 Applicability and Validity 1-1 1.2 Ordering Parts 1-1 1.3 Service Information 1-1 1.4 Safety Information 1-2 1.5 Definitions 1-2 2. IMPORTANT INFORMATION 2-1 2.
Super Marathon Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 4. FRYER OPERATIONS 4-1 4.1 Initial Start-up 4-1 4.2 Boil-Out Procedure 4-3 4.3 Final Preparation 4-5 5. PREVENTATIVE MAINTENANCE 5-1 5.1 General 5-1 6.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-1 1.1 Applicability and Validity Dean Super Marathon Series ga s model family has been appr oved by the European Union (EU) for sale and installa tion in all EU countries.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-2 1.4 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations en closed in double-bordered boxes similar to the ones below.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment A. Check that the container is uprigh t. Use an outward prying m otion - no hammering - to remove the carton. Unpack the fryer carefully and rem ove all accessories from the carton.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-2 2.2 General (cont.) Dean Super Marathon Series gas fryers are energy efficient gas-fired units. All units are shipped completely assembled, with accessori es packed inside the frypot.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-3 2.5 Pre-Installation DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questi ons? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-4 2.5 Pre-Installation (cont.) C. Installation Standards 1. CE/EXPORT STANDARDS : Fryer installation m ust conform with loc al codes, or in the absence of local codes, to the appropriate na tional or European Community (CE) standards.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-5 2.7 Air Supply and Ventilation DANGER This appliance must be installed with suffi cient ventilation to prevent the occurrence of unacceptable concentrations of substan ces harmful to the health of personnel in the room in which it is installed.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-1 3.1 Installing the Fryer A. Initial Installation: If installed with legs, do not push against the fryer’s side to adjust its position. Use a pallet or lift jack to lift the fryer slightly and pl ace it where it is to be installed.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-2 3.2 Leg and Caster Installation (cont.) 3. Rigid casters must be installed on th e fryer rear-channel assembly only. 4. Proceed to Step 3.3, Leveling the Fryer, after legs and rear ri gid casters are installed to ensure the fryer is level before using.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-3 3.3 Leveling the Fryer (cont.) Rigid Casters (Only) 1. Install the rigid casters on the fryer rear channel only. Legs must be installed on the front channel. 2. There are no level adjustm ents for the rigid casters.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-4 3.3 Leveling the Fryer (cont.) NOTE: The installation must be inspected after it is complete to ensu re it meets the intent of thes e instructions. The on-site supervis or and/or operato r(s) should be informed that the app liance is installed with restraints.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-5 3.4 Gas Connections (cont.) NATIONAL CODE REQUIREMENTS: NON-CE This equipment is to be installed in complian ce with the Basic Plumbing Code of the Building Officials and Code Administrato rs International, Inc.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-6 3.4 Gas Connections (cont.) Supply Line Specifications The incoming gas supply line should be a minimum of 1½" (40 mm) in diam eter. The gas supply lines must be sized as indicated in the chart below, based on the total number of fryers connected to the main gas supply.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-7 3.4 Gas Connections (cont.) Regulating Gas Pressure The fryer and shut-off valve must be disconnected from the gas suppl y during any pressu re testing of the system. External gas regulators are not nor mally required on this fryer.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-8 3.4 Gas Connections (cont.) 1. CE ONLY: The following color codes indicate the type of gas to be used for each fryer and associated components. Gas Type CE Color Code Natural Blue Propane Red E.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-9 3.5 Adjustments/Adaptation To Different Gases A. Proper operation of appliances re quires operator to inspect the following adjustments in Section 3.6 in terms of gas inputs and pressures.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-10 3.6 Gas Inputs CE UNITS ONLY: A. Nominal Heat Inputs (Qn), Gas Type, Orifice Size, Part Number and Quantity/Color are listed in the table below: MODEL NOMINAL HEAT INPUT- Qn (kW) GAS TYPE ORIFICE SIZE (MM) ORIFICE PART NO .
SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-11 3.6 Gas Inputs (cont.) NON-CE ONLY: A. Nominal Heat Inputs (Qn), Gas Type, Orifice Size (app licable for fryer oper ation at .
SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-12 3.7 Gas Conversion Procedures DANGER This appliance was configured at the factor y for a specific type of gas. Converting from one gas type to another requires th e installation of speci fic gas-conversion components.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-13 3.7 Gas Conversion Procedures (cont.) Conversion from one gas family to another (i.e. changing from natural ga s to propane) requires special components. Obtain the necessary components using the cr oss-reference in Section 3.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-14 3.7 Gas Conversion Procedures (cont.) NON-CE UNITS ONLY: See gas valve illustration below and gas valve, burner and orifice location on page 3-15 when performing the following conversions.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-15 3.8 Gas Conversion Components Use the following components to convert from natu ral gas to propane and vi ce-v ersa. See Section 3.6 for orifice quantities required for conversion.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-1 4.1 Initial Start-up WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil frying system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-2 4.1.1 Pilot Lighting Proce dures, Standing Pilot Only Initial Pilot Lighting : All Dean fryers are tested, adjusted and calibrated to sea level conditions before leaving the factory.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-3 4.1.1 Pilot Lighting Procedures , Standing Pilot Only (cont.) 6. For CE units: Apply a lighted match or taper to the pilot burner head. Press the white p ilot light button on the gas valve and hold approximately 45 seconds to 1 minute, until the pilot stays lit.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-4 4.2 Boil-Out Procedure cont. D. The burners will heat the boil-out solution to a simmer.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-5 4.3 Final Preparation WARNING NEVER set a complete block of solid shortening on top of heating tubes. To do so will damage the heating tubes and frypot, and void the warranty. 4.3.1 Filling the Fryer with Oil or Shortening A.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5-1 5.1 General DANGER Never attempt to clean the fryer during the cooking process or when the fr ypot is filled with hot oil.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5-2 5.1.3 Periodic/ Annual The fryer should be inspected and adjusted peri odically by qualified service personnel as par t of a regular kitchen maintenance program.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 6: TROUBLESHOOTING 6-1 6.1 General DANGER Hot cooking oil will cause severe burns. N ever attempt to move this appliance when filled with hot cooking oil or to transfer hot cooking oil from one container to another.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 6: TROUBLESHOOTING 6-2 6.3 Main Burner Malfunctions A. Main burner will not come "ON"; gas not de tected at main burner. 1. Check that the gas valve is open. 2. Check that the pilot is lit and is operating properly.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 6: TROUBLESHOOTING 6-3 6.4 Wiring Diagrams CE UNITS ONLY: WARNING DO NOT CONNECT ANY EX TERNAL ELECTRICAL POW ER T O THIS U NIT THERMO PILE HONEYW E LL 807-356.
SUPER MARATHON SERIES GAS FRYERS CHAPTER 6: TROUBLESHOOTING 6-4 6.5 Recommended Spare Parts CE UNITS ONLY: Commonly replaced parts in CE Super Marathon Series gas fryers are: Gas Valve (Honeywell)- Na.
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Dean, 8700 Line Av enue, PO Box 5100 0, Shrev epor t, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2200 FAX (Tech Su.
An important point after buying a device Frymaster SM20 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster SM20 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster SM20 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster SM20 you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster SM20 will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster SM20, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster SM20.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster SM20. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster SM20 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
