Instruction/ maintenance manual of the product YSCFC24 Frymaster
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Frymaster/Dean, a mem ber of the Commerc ial Food Equipment Service Association, recommends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 AUGUST 2007 PRINTED IN THE USA YS.
Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUST be installed by professional personnel as specified. Installation, maintenance and repairs should be performed by your FRYMASTER FACTORY AUTHORIZED SERVICE CENTER.
DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures.
Y24G Series Flatbottom Gas Fryers INSTALLATION & OPERATION MANUAL TABLE OF CONTENTS Page # 1. DESCRIPTION AND SPECIFICATIONS 1-1 2. PRE-INSTALLATION 2-1 3. INSTALLATION INSTRUCTIONS 3-1 4. INITIAL STARTUP 4-1 5. DAILY OPERATION 5-1 6. PREVENTATIVE MAINTENANCE 6-1 7.
1-1 YSCFC24 SERIES FLA TBOTT OM GAS FR YERS CHAPTER 1: DESCRIPTION AND SPECIFICATIONS The YSCFC24 Series gas fryers are energy-efficien t, gas-fired units, design-certified by the American Gas Association and the National Sanitati on Foundation, and manufactured to their basic performance and application specifications.
1-2 1.3 RATING PLATE The rating plate can be found inside the fryer door. Information on this plate includes the model and serial numbers, as well as BTU/hr output of the burners, outlet gas pressure in inches W.C., and configuration: natural or propane gas.
1-3 1.7 COMPUTER INFORMATION This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits.
1-4 1.9 SERVICE PERSONNEL 1.9.1 Definitions A. Qualified and/or Authorized Operating Personnel 1. Qualified/authorized operating personnel are those who have carefully read the infor mation in this ma.
2-1 YSCFC24 SERIES FLA TBOTT OM GAS FR YERS CHAPTER 2: PRE-INSTALLATION 2.1 GENERAL A. Installation of any gas-fired equipment should be performed by qualified personnel. B. A manual gas shut-off valve must be installed in the gas supply line between the appliance(s) and the main gas supply for safety and ease of future service.
2-2 2.3 STANDARDS (cont.) E. NFPA Standards #96 and #211 (latest edition) National Fire Protection Association 470 Atlantic Avenue Boston, MA 02110 WARNING Local building codes will usually not permit.
3-1 YSCFC24 SERIES FLA TBOTT OM GAS FR YERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3.1 UNPACKING Check that the container is upright. Use outward prying - no hammering - to remove the carton. Inspect the fryer(s) for visible damage. If such damage has occurred, do not refuse shipment, but contact the carrier and file the appropriate freight claims.
3-2 3.5 GAS CONNECTION The gas supply (service) line must be the same size or greater than the inlet line of the appliance. YSCFC24 Series gas fryers use a 3/4" NPT (Schedule 40) inlet; however, the gas supply lines must be sized to accommodate all the gas-fired equipment that may be connected to that supply.
3-3 3.5.5 Flexible Couplings, Connectors If the unit is to be installed with flexible couplings and/or quick-disconnect fitting s, the installer must use a heavy-duty, AGA design-certified commercial flexible connector.
3-4 Figure 1. Retainer latches se curing filter pan. 3.7 SYSTEM INSTALLATION INSTRUCTIONS 1. This system consists of a 2424G fryer with a built-in filter and an additional fryer that will be attached to it. The additional fryer may be a 24G, an 1824G or a 2424G.
3-5 3.7 SYSTEM INSTALLATION INSTRUCTIONS (CONT.) 6. With the cabinets together, carefully slide the drainpipe halfway into the rubber boot. Connect the drain-flush and oil-return flexlines (Fig. 4, arrow). Align the cabinet connection holes, front and back (Fig.
3-6 3.7 SYSTEM INSTALLATION INSTRUCTIONS (CONT.) 11. Prior to performing start-up, ensure the drainpipe connected during assembly is not blocking either frypot drain. Shine a flashlight into t he drains. The illu stration below shows from left to right, an unblocked drain, a partially blocked drain, and a completely blocked drain.
4-1 YSCFC24 SERIES FLA TBOTT OM GAS FR YERS CHAPTER 4: STARTUP AND OPERATING PROCEDURES 4.1 CLEANING Note: All procedures should be performed as instructed in the current company Operations Manual . In the absence of the company Operations Manual, the following procedures are offered as a temporary solution.
4-2 4.2 INITIAL STARTUP YSCFC24 Series gas fryers are tested, adjusted, and calibrat ed before leaving the factory. Adjustments to assure proper operation may be necessary upon installation to meet lo.
4-3 4.3 ELECTRONIC SPARK IGNITION WARNING NEVER USE A MATCH OR TAPER TO LIGHT THIS IGNITION SYSTEM ! 1. Turn off the electric power. 2. Turn the gas valve dial to "OFF", wait 5 minutes, and then turn the dial to "ON". 3. Set the thermostat to the desired temperature.
4-4 4.4 ADJUSTING BURNERS (cont.) 4.5 FILLING THE VAT WITH SHORTENING DANGER NEVER MELT A SOLID BLOCK OF SHORTENI NG BY PLACING IT WHOLE INTO THE FRYPOT. FRYPOT DAMAGE CAN OCCU R AND THE CHANCE OF FLASH-POINT FIRE INCREASES. 1. Cut the block of shortening into small pieces and pack into the frypot bottom.
5-1 YSCFC24 SERIES FLA TBOTT OM GAS FR YERS CHAPTER 5: DAILY OPERATION/FILTRATION 5.1 OPENING At opening, check the fryer for: 1. Combination or main gas valve "OFF". 2. Power Switch "OFF" (If so equipped). For lighting the fryer, see Section 4.
5-2 5.4 FILTER PREPARATION 1. Assemble the filter pan, ensuring all components are clean and dry. When assembling the filter pan, follow company Operations Manual, or the following in absence of company instructions: 2. Remove filter-pan lid. 3. Place the filter leaf assembly in the bottom of the filter pan.
5-3 5.4 FILTER PREPARATION (cont.) 6. Replace the filter pan lid. Ensure pick-up tube emerges through hole in pan lid. Ensure filter system hose connection is properly attached to the filter leaf connection prior to activating filter pump. See Section 5.
5-4 5.5 FILTERING INSTRUCTIONS (cont.) A. Assemble tools for filtering. All except the squeegee are supplied with the filter starter kit: 1. Squeegee- used to clean the frypot while filtering. 2. Clean-Out Rod - long rod used to dislodge heavy debris in the drain tube.
5-5 5.6 FILTER OPERATION 1. Turn the fryer OFF. 2. Immediately before draining, use correct straining method to collect large debris su spended in oil. 3. Open the frypot drain valve by moving the red drain handle down. 4. Squeegee the frypot sides to remove any debris.
5-6 FILTER OPERATION (cont.) 5. Move the yellow oil-return handle from right to left to open the oil-return line. The filter pump will activate. NOTE: If the filter pump does not activate when the oil-return handle is opened, allow the motor to cool at least 45 minutes, then press the red reset button.
5-7 5.7 Disassembling/Assembling and Cleaning the Magnum Filter Leaf YSCFC24 Series fryers with UFF filtration come equipped with a filter leaf, which eliminates the need for filter paper. The filter leaf requires specific cleanin g and assembly procedures.
5-8 5.7.2 Cleaning the Filter Leaf Assembly Clean the two seal frame pieces, screens and grid using a good quality degreaser and hot water from a spray nozzle. The groove in the seal frame pieces can be cleaned with the edge of a Scotch-Brite or similar cleaning pad.
5-9 5.9 FILTER TROUBLESHOOTING The problems and possible solutions covered are those most commonly encountered. Pump w on't start. y Return valve not fully open. y Tripped circuit breaker. y Incorrect or no line v oltage. y Failed return valv e microswitch.
6-1 YSCFC24 SERIES FLA TBOTT OM GAS FR YERS CHAPTER 6: PREVENTATIVE MAINTENANCE Consult the company Operations Manual for cleaning and maintenance instructions. Cleaning and maintenance instructions in this chapter are intended for temporary use as a guide in absence of the company Operations Manual.
6-2 6.4 Periodic The fryer should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program.
6-3 6.4 Periodic (cont.) • Check filtration system integrity as follows: − With the filter pan empty, place each oil return handle, one at a time, in the "ON" position. Verify that the pump activates and that bubbles appear in the cooking oil/shortening of the associated frypot.
7-1 YSCFC24 SERIES FLA TBOTT OM GAS FR YERS CHAPTER 7: TROUBLESHOOTING FACTORY APPROVAL MUST BE OBTAINED PRIOR TO ANY WARRANTY WORK BEING DONE OR FRYMASTER CANNOT BE HELD RESPONSIBLE.
7-2 7.2 MAIN BURNER MALFUNCTIONS PROBLEM CORRECTIVE ACTIO N Main burner will not come on even though air blower is in operation; no gas pressure at main burner. 1. Check that the combination gas valve is ON. 2. Check that the pilot is lit and is operating properly.
7-3 7.3 INDICATOR LIGHTS (cont.) When turning the power switch "ON" and resetting the safety (reset) switch, check for the following: LIGHT INDICATION PROBABLE CAUSE CORRECTIVE ACTION GREEN .
7-4 7.5 WIRING DIAGRAMS 7.5.1 YSCFC Wiring Di agram (w ith filter).
7-5 7.5.2 YSCFC Wiring Diagram (non-filter).
7-6 7.5.3 YSCFC24 Filter Wiring.
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Frymaster, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135 -1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2200 FAX (Tech .
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If you have not bought Frymaster YSCFC24 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster YSCFC24 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster YSCFC24 you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster YSCFC24 will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster YSCFC24, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster YSCFC24.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster YSCFC24. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster YSCFC24 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
