Instruction/ maintenance manual of the product 1824G Frymaster
Go to page of 68
NON-CE & Frymaster Dean, a m ember of the Commercia l Food Equipm ent Service Assoc iation, recommends using CFESA Certified Tec hnicians. PRINTED IN THE USA 24-Hour Service Hotline 1-800-551-8633 JUNE 2007 service@frymaster.
Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUST be installed by professional personnel as specified. Installation, maintenance and repairs should be performed by your FRYMASTER DEAN F ACTORY AUTHORIZ ED SERVICE CENTER.
DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures.
24G Series Flatbottom Gas Fryers Service & Parts Manual TABLE OF CONTENTS PAGE # 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.7.1 1.7.2 1.7.3 1.7.4 1.7.5 1.7.6 1.8 1.8.1 1.8.2 1.8.3 1.8.4 1.8.5 1.9 1.9.1 1.9.2 1.9.3 1.10 1.10.1 1.10.2 1.10.3 1.10.4 1.10.5 1.10.
24G Series Flatbottom Gas Fryers Service & Parts Manual TABLE OF CONTENTS (cont.) PAGE # 2. 2.1 2.2 2.3 2.3.1 2.3.2 2.3.3 2.4 2.5 2.5.1 2.5.2 2.6 2.7 2.8 PARTS LIST Blower Assembly, Combustion Air Burner Manifold and Related Components Cabinetry Backs, Bases, Casters, Sides, Etc.
THIS PAGE INTENTIONALLY LEFT BLANK.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description 24G Series Flatbottom gas fryers c ontain a welded steel fry pot (mild steel) with heat-transfer ducting on the frypot bottom for efficient heating of oil w ithout scorching.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-2 An electromechanical gas valve regulates gas flow to the m anifold. 24G Series Flatbottom gas fryers are equipped with either a 120-volt valve system (standing p ilot) or a 24-volt valve system (electronic ignition or CE standing pilot).
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-3 via transformer to 24 VAC before entering the ignition module. If resistance in the temperature probe indicates the temperature in th.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-4 MELT CYCLE DISABLE 6 5 1 AC1 3 AC2 3A 2A 7 8 9 1A EXT POT PROBE 10 11 2 COM RELAY NO 12 13 NC 14 Not used Line voltage enters the inte rface board at terminals 1 and 3. The temperature controls (potentiometer) are connected to terminals 7, 8 and 9.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-5 Safety Components All 24G Series Flatbottom gas fryers are equipped with a high-limit ther mostat . In the event that the fryer fails to proper ly control the oil temperature, the h igh-limit therm ostat prevents the fryer fro m overheating to flash point.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-6 1.3 Cleaning the Gas Valve Vent Tube (if applicable) 1. Set the fryer power switch and th e gas valve to the "OFF" position. 2. Carefully unscrew the vent tube from the gas valve.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-7 5. To adjust burner gas pressure, remove the cap fro m the gas valve regulator and adjust to correct pressure (arrows). 6. Place the fryer power switch and the gas valv e in the "OFF" position.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-8 5. Insert a good grade thermometer or pyrometer into th e frypot within 3 inches of the probe bulb. Ensure the tip of the thermome ter/pyrometer does not touch the bottom or sides of the frypot.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-9 1.7 Replacing Fryer Components 1.7.1 Remove/Replace Temperature Probe or High-Limit Thermostat 1. Disconnect the fryer from the electrical supply. 2. Allow the frypot to cool for 10 minutes before draining.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-10 8. Remove the sensor bulb guard to access the probe and high-limit. Current production systems have a sensor bulb clamp that m ust be removed prior to removing the probe or high-limit from the frypot.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-11 IMPORTANT (High-Limit): When installing new high-lim it, ensure the capillary tube and bulb are positioned properly with the mounting hardware installed prior to tightening the compression nut .
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-12 1.7.3 Replacing the Gas Valve DANGER Drain the frypot or remove drain valve handl e to prevent accidental opening before proceeding further. 1. Disconnect fryer from elect rical and gas supplies.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-13 1.7.4.2 Replacing Direct-Spark Ignitor Assembly (Units wi th Electronic Ignition Only) 1. Remove the burner shield from the burner-box slots. 2. Disconnect sense wire and ignition cable from the ignitor.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-14 2. Remove blower assembly by removing four screws (two screws securing the flue outlet to the firebox, and two screws securing the blower inlet housing to the firebox). Pull the assembly out of the slot and lower to the side.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-15 1.7.6 Replacing the Frypot Unit should be at room temperature, disconnected from gas and electr ical service, and empty of oil or shortening prior to beginning procedure. 1.7.6.1 Frypot Baffle Inspection 1.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-16 1.7.6.2 Frypot/Firebox Removal/Replacement Procedure 1. Perform Procedure 1.7.5, Removing/Replacing Blower Assembly or Air Pr over Switch, Steps 1 – 4. 2. Disconnect the union at the gas valve.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-17 6. Remove two screws securing topcap to wireway box. Remove topcap. Remove four screws securing wireway box to fryer cabinet (arrows) and carefully lower wireway box out of the way. Use care not to stretch or distort the wiring.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-18 10. Remove firebox back, along with insulation from back of frypot. From the rear of the unit, use a prying bar to carefully pry the top assembly from the frypot and cabinet frame (single units only), and set aside.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-19 13. Install new firebox into cabinet. Replace screws (12) removed during removal of the old firebox. Use spray adhesive ( Zep Aero Tac High-Strength Spray Adhesive or equivalent) to install new insula tion in firebox bottom as shown.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-20 The probable causes of each category are discu ssed in the following sections. Troubleshooting guides are included in Section 1.9 to assist in identifying some of the more common problems.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-21 1.8.2 Improper Burner Functioning With problem s in this category, the burner ig nites but exhibits abnorm al characteristics such as "popping", incomplete lighting of burner, fluctuating flam e intensity, and flames "rolling" out of the fryer.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-22 If the fryer’s gas and air supplies are okay, the pr oblem most likely is with one of the electrical components. Examine the ignition m odule for signs of melting/distortion and/or discoloration due to excessive heat build-up in the fryer.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-23 1.8.3 Improper Temperature Control Temperature control, including the melt cycle, is a function of several interrelated components, each of which must operate correctly. The principal co mponent is the temperature probe.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-24 A pump seized by debris or hard shortening must be disassembled, cleaned and reassembled as follows: 1. Disconnect power to the filter system. 2. Remove the front cover of the pump to access th e gears inside, if the p ump is accessible while still inside the cabinet.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-25 1.8.5 Leakage Frypot leaks are usually due to improperly sealed high-limit, tem perature pr obe or oil-return and drain fittings. When installed or replaced, each of these component s must be sealed with Loctite PST567 sealant or equivalent to pr event leakage.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-26 1.9 Troubleshooting Guides FACTORY APPROVAL MUST BE OBTAINED PRIOR TO ANY WARRANTY WORK BEING DONE OR DEAN CAN NOT BE HELD RESPONSIBLE.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-27 1.9.2 Main Burner Malfunctions PROBLEM CORRECTIVE ACTIO N Main burner will not come on even though air blower is in operation; no gas pressure at main burner. 1. Check that the combination gas valve is ON.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-28 1.9.3 Indicator Lights The fryer’s indicator lights serve a diagnostic purpose. All lights ar e lit when the fryer is working properly. (The green lig ht on the co ntrol panel will cycle on and off as the fryer calls f or heat).
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-29 1.10 WIRING DIAGRAMS Note: The diagrams in this section depict wi ring as of the date of manual publication. It may not reflect design chang es made to the equipment after publica tion.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-30 1.10.2 24G Series Single Fryers: Non-CE with Boil-Out Switch.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-31 1.10.3 24GTI With Drain Safety Swit ch, a nd Boil-Out Option Enabled- LJS.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-32 1.10.4 24GTI With Drain Safety Switch, and Boil-Out Option En abled- 120V Non-LJS.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-33 1.10.5 24GTI With Drain Safety Switch, and Boil-Out Option En abled- 250V Non-LJS.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-34 1.10.6 24GTI With Drain Safety Swit ch, a nd Boil-Out Option Disabled – KFC.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-35 1.10.7 24GTI With Drain Safety Switch , and Boil-Out Option Disabled – Non-KFC.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-36 1.10.8 24G Series Single Fryers: CE-Approved High-L imit Thermos tat Temperature Probe Air Prov er Swit ch 230 VAC Power Swit ch SPS.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-37 1.10.9 24GTI Oil Re turn/Filter System.
THIS PAGE INTENTIONALLY LEFT BLANK.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Blower Assembly, Combustion Air 6 5 2 1 3 4 ITEM PART # COMPONENT 1 Motor, Blower Assembly 807-3573 120V (Non-CE) 807-3920 230V (CE) 2 80.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-2 2.2 Burner Manifold and Related Components 1 2 3 18 17 16 15 14 13 12 11 20 10 9 8 19 6 7 5 4 21 23 22 24 25.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-3 ITEM PART # COMPONENT 1 810-2129 Tube, Burner 2 200-1670 Support, Le ft or Right Manifol d 3 810-2168 Burner Manif old Assem bly 4 Orifice 810-2827 2.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.3 Cabinetry 2.3.1 Backs, Bases, Cast ers, Sides, Etc..
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-5 ITEM PART # COMPONENT 1 Back, Single Fry er Cabinet 200-1608 Standard 1824G (for 2424G, use 200-1500) 210-3006 Short Flue 1824G (for 2424G, u.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.3.2 Door Assemblies and Component Parts 6 5 4 2 3 1 7 6 11 10 9 8 A B ITEM PART # COMPONENT * 809-0413 Spacer, Nylon (Universal Door Bushing) A 106-2768 **1824G Single-Pin Door Assembly (for 2424G, use 106-2769) 17.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-7 THIS PAGE INTENTIONALLY LEFT BLANK..
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.3.3 Flue Caps, Top Caps, and Related Components 1 2 3 5 7 8 9 10 11 12 13 14 15 16 17 4 6 18.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-9 ITEM PART # COMPONENT 1 106-3253SP Frame, Single Crum b Du mp 2 106-1638SP Frame, Double Crum b Dump 3 823-4125 Insert, Pan Crumb Dum p ½ Si.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.4 Control Panels, Wirewa ys, and Related Components.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-11 ITEM PART # COMPONENT 1 106-0882 Probe, Therm ostat Assembly , bottom 62.5” with connect or (use 106-2607SP for 20” Top) 2 824-1140 Vent.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.5 Filtration 2.5.1 Under Fryer F ilter (UFF) Components Right-Flush conf iguration illustrated.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-13 ITEM PART # COMPONENT 1 810-2100 Motor, 120-230VAC ⅓ -HP Filter Pump 2 810-2098 Pump, 8 GPM Filter Haight 3 810-2245 Hose, 16¾”x½”x.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-14 ITEM PART # COMPONENT 31 823-4547 Handle, Drain Flush W/A 32 816-0549 Sleeve, Blue Vinyl (Drain Flush Handle Cover) 33 200-6135 Bracket, Flush Handle (Mounts to Inner Panel) 34 813-0251 Nipple, ½-inch by 4.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-15 5 3 4 2 1 ITEM PART # COMPONENT 1 106-1693SP Filter Pan Caddy Assembly 810-2807 Caster, 2-inch Rigid (use 810-2805 for 2-inch Swivel Caster) 809-0428 Bolt, ¼-20 X ½-Inch Hex Head 809-0823 Locknut, ¼-20 106-1692SP Filter Pan Complete (incl.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-16 THIS PAGE INTENTIONALLY LEFT BLANK..
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.5.2 ND90 Built-In Filt er System Components NOTES: Early model 24G fryers were available only as single units. To c reate multi-fryer batteries, a number of single fryers were ba ttered together with top connecting strips.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-18 NOTE: The parts illustrated below are availab le as individual parts only . See page 2-17 for the complete replacem ent filter assembly.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-19 ITEM PART # COMPONENT 1 823-3637 Filter Frame Assembl y 2 810-2135 Caster w ithout Brake, 3-inch 3 810-2136 Caster with Brake, 3-in ch 4 Fil.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-20 2.6 Frypot, Drain and Oil-Return Components.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-21 ITEM PART # COMPONENT 1 826-1823 Frypot Kit, 1824G (Front Drain, Front Return) (use 826-1 821 for 2424G) * 826-1822 Frypot Kit, 1824G (Fr on.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-22 2.7 Drain Valve and Components ITEM PART # COMPONENT 106-5211 Valve Assembly, 18/24 Drain 1 810-2052 Valve, Drain 1¼-inch (1-inch Std.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-23 2.8 Wiring Connectors, Pin Terminals and Power Cords 1 2 4 5 3 6 7 9 10 8 11 13 12 ITEM PART # COMPONENT Pow er Cords * 106-0913SP Power Cor.
Frymaster/Dean, 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2220 FAX .
An important point after buying a device Frymaster 1824G (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster 1824G yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster 1824G - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster 1824G you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster 1824G will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster 1824G, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster 1824G.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster 1824G. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster 1824G along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
