Instruction/ maintenance manual of the product 1824E Frymaster
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Frymaster, a member of the Commercial Food Equi pment Se rvice Association, recommends using CFESA Certified Tech nicians. 24-Hour Service Hotline 1-800-551-8633 *8196115* JUNE 2007 Flatbottom Series .
ii NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER TH AN AN UNMODIFIED NEW OR RECYCLED PART PU RCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTH ORIZED SERVICE CENTERS, AND/OR THE PART BEIN G USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THI S WARRANTY WILL BE VOID.
iii Flatbottom Series Electric Fryers TABLE OF CONTENTS Page CHAPTER 1 – SERVICE PROCEDURES 1-1 1.1 General 1-1 1.2 Calibrating the Thermatron Controller 1-1 1.3 Accessing the Control Box Electronics 1-3 1.4 Replacing an Thermatron Temperature Control Board 1-3 1.
FLATBOTTOM SERIES ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 General Before performing any maintenance on your Frym aster Dean Flatbottom Electric fryer, you m ust disconnect the electrical power supply. When electrical wires are disconnected, it is re commended that they be marked to facilitate reassembly.
1-2 IDENTIFYING PARTS Rocker Switch Panel Breakers Thermatron Controller Drain Control Box Access Drain Nipple Extension Bracket Safety Drain Relay Transformer Thermatron Board Terminal Block Breaker .
1-3 1.3 Accessing the Control Box Electronics (Interface Board, Transf ormer, Contactor, Breakers, Transformer and Relay) 1. Unplug all power cords. 2. Open front door of cabinet and remove the tw o bolts holding down the drain nipple extension bracket.
1-4 1.6 Replace Contactor 1 Unplug all power cords. Perform Procedure 1.3, Steps 1-5, Accessing Cont rol Box Electronics. 2. Identify faulty contactor. Remove all wiring connected to the contactor terminals inside the component box. Tape wire-pairs together and mark each wire-set or wire for reassembly.
1-5 1.10 Replace Temperature Sensor and High-Limit Thermostat Probes 1. Unplug all power cords. 2. Drain the cooking oil from the frypot and leave the drain open. 3. Lift up and remove the element guardplate. 4. Remove the two screws from the bottom of the faceplate cover.
1-6 12. Thread the new probe wire through the hole in front of the fryer. The probe assembly should be oriented in the same manner as the probe being replaced. Place the new probe assembly onto the elem ent, and ensure that the probe extends 1” beyond the front of the bracket before securing the bracket.
1-7 1.12 Replace Heating Element under the Frypot 1. Perform Procedure 1.10, Replace Temperature P robe, Steps 1-9. 2. Remove the wires from the element by rem oving the nuts on each end of the element. 3. Remove the screws attaching the element bracket to th e cabinet.
1-8 Motor overload can be caused by: • Solidified shortening in the pan or filter lines, or • Attempting to filter unhe ated oil. Cold oil is more viscous, causing the pump motor to trip a breaker. Always filter with the oil at operating temperature [~350°F (177°C)].
1-9 1.15 Probe Resistance Chart Use the chart below when testing temperature probes and probe circuits for proper operation. Probe Resistance Chart Current-Style Thermatron Systems (Probe wire color: .
1-10 1.16 Element Wattage/Amperage Calculation Charts Use the charts below when changing voltages or determining amperage for a given elem ent configuration. L1 L2 L3 Three Phase Amperage To determine Three Phase A mperage, solve for Single Phase first: = Single Phase Amps Voltage Wattage 240V 17,000W = 40.
1-11 Problem Probable Causes Corrective Action A. Controller has failed. A. If available, substitute a controller known to be working for the suspect controller. If the substitute controller functions correctly, order a new controller. Fryer does not heat.
1-12 1.17.2 Filtration Problems Problem Probable Causes Corrective Action A. Power cord is not plugged in or circuit breaker is tripped. A. Verify that the power cord is fully plugged in. If so, verify that circuit breaker is not tripped. Filter pump won't start.
1-13 1.18 Wiring Diagram 8051434C.
FLATBOTTOM SERIES ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Accessories 1 2 3 4 5 6 Item Part Number Description 1 210-3703 Hanger, Basket 2424E 2 106-2840SP Cover Assembly, Frypot 1824 106-2839SP.
2-2 2.2 Cabinetry 2.2.1 Backs, Bases, Casters, Sid es, Etc. (11824E, 12424E Non-Filter) 9 10 11 1 2 3 4 5 6 7 8.
2-3 Item Part Number Description 106-2176 Cabinet Assembly, 11824E Non-Filter 106-2175 Cabinet Assembly, 12424E Non-Filter 1 200-2903 Channel, Base 1824 200-2971 Channel, Base 2424 2 210-3341 Door, Du.
2-4 2.2.2 Backs, Bases, Casters, Si des, Etc. (SCF 22424E and 32424E) 4 19 18 13 15 16 17 12 1 9 11 8 2 5 7 3 10 14 6 20 21 22 23 24.
2-5 Item Part Number Description 106-2206 Cabinet Assembly, U224E 106-2204 Cabinet Assembly, SCF32424E 106-3136 Cabinet Assembly, 2424E SS 1 200-2624 Upright, Rear 2 200-2632 Support, Inner Panel 3 20.
2-6 2.2.3 Door Assembly and Component Parts 1 2 3 4 5 6 8 9 10 7 11 Item Part Number Description 106-2788 Door Assembly 1824 106-2784 Door Assembly 2424 1 106-4067SP Pin Assembly, Door 806-4487SP Pin,.
2-7 2.2.4 Flue Caps, Top Caps, and Related Components 3 7 8 9 1 6 10 11 12 13 14 15 4 2 5 Item Part Number Description 1 823-4100 Deflector, 2424 Oil 2 210-4317 End Strip, 24L 18R Oil 3 210-4313 Joine.
2-8 2.3 Control Panels, Wireways, and Related Components 23 24 1 2 12 14 9 10 22 18 17 16 13 15 20 21 11 19 3 4 5 6 7 8.
2-9 Item Part Number Description 1 106-2046 Plate Assembly, SCF2 Thermatron PCB Component 826-2031 Thermatron Kit, 115/220V includes 106-0165 2 106-0165 PCB, SCF2 Thermatron Board 115/230 106-2108 Bre.
2-10 2.4 Electronic Components 1 2 3 4 5 6 7 8 9 10 12 13 11.
2-11 Item Part Number Description 1 106-2135SP Panel Assembly, Power/Reset/Boil-Out 807-3574 Switch, Power 807-3576 Switch, Reset 807-3579 Switch, Boil-Out 2 807-3611 Relay, 24VAC Coil (Optional Safet.
2-12 2.5 Filter Components 2.5.1 Filter Pan Assembly 7 8 2 3 4 5 6 1 Refer to Sectio n 2.5.2 for parts breakdown of t his cad dy assem bly. 7 8 9 10 11 12 13 14 15 16 Magnasol Leaf Configur ation Filt.
2-13 2.5.2 Filter Pan Caddy Assembly 1 2 5 6 3 4 8 7 Item Part Number Description 106-1693SP Filter Pan Caddy Assembly SCF2424 1 200-2627 Brace, Cross 2 200-2641 Filter Frame Side, 2424SCF 3 200-2642 .
2-14 2.5.3 Under Fryer Filter (UFF) Components Right-Flush configuration illustrated. 30 26 10 29 26 26 16 29 10 28 27 10 25 34 19 20 17 16 21 2 22 23 19 10 19 18 4 3 6 7 5 24 13 1 12 15 10 13 14 11 3.
2-15 Item Part # Component 1 810-2100 Motor, 120-230VAC ⅓ -HP Filter Pump 2 810-2098 Pump, 8 GPM Filter 3 810-2245 Hose, 16¾-inch Filter Pan to Pump 4 810-2173 Disconnect- Female, ½-inch 5 813-073.
2-16 2.6 Elements and Related Components 1 2 3 4 5 6 7 8 9 Item Part Number Description 1 826-1831 Element, 240V/6.3kw Heating (includes mounting hardware) 826-1805 Element, 208V/6.3kw Heating (includes mounting hardware) 2 823-3760 Heater W/A, 208V/6.
2-17 2.7 Harnesses 1 2 3 4 13 16 15 14 9 10 11 12 5 6 7 8.
2-18 Item Part Number Description 1 106-1262 Harness Assembly, Boil Out Board 2 106-1652 Harness, Drain Valve MSW-WW 3 106-1955 Harness Assembly, FB Thermostat 4 106-1978 Harness Assembly, 2424 Heat L.
2-19 2.8 Oil Discharge Assembly 1 3 6 4 7 2 8 9 11 10 5 12 Item Part Number Description 106-2184 Oil Discharge Assembly, SCF 2424E includes 106-2194 and 106-2192 106-2194 Oil Discharge Assembly, 2424E.
2-20 2.9 Oil Return Assembly 1 2 3 4 6 7 10 9 8 5 Oil Return Assem bly 24E (P/N 106-2192) Illustrated Item Part Number Description 106-2188 Oil Return Assembly 1824E LH 106-2183 Oil Return Assembly 18.
2-21 2.10 Drain Valve and Associated Parts 3 2 1 5 6 8 10 Plas tic W as her (furnis hed with It em 11) 11 7 4 9 Nut (furnis hed with It em 11) Item Part Number Description 1 816-0211 Sleeve, Red Drain.
2-22 2.11 Drain and Oil Return Components 2.11.1 Standard 1 ½” Drains 3 - 2 4 2 4 / 1 8 2 4 w i t h 1 8 2 4 o n R i g h t ( P l u m b i n g w i t h f l u s h o n f a r l e f t c a b i n e t . ) 3 - 2 4 2 4 / 1 8 2 4 w i t h 1 8 2 4 o n L e f t ( P l u m b i n g w i t h f l u s h o n f a r l e f t c a b i n e t .
2-23 2.11.1 Standard 1 ½” Drain and Oil Return Components Parts List ITEM PART # COMPONENT 826-1824 Frypot Kit, 2424E (No Front Return) 1 823-3732SP Frypot Assembly, 1824ECF Electric 823-3721SP Fry.
2-24 2.11.2 Euro-Look 3” Round Drains and Components 1 2 3 4 5 6 7 8 Item Part Number Description 1 823-4853 Tube W/A, 3” Flatbotto m Left Drain w/ Drain Flush 2 823-4876 Tube W/A, 3” Flatbottom.
2-25 2.12 Wiring Connectors, Pin Terminals and Power Cords 1 7 2 3 4 6 5 9 8 10 11 12 13 Item Part Number Description 1 807-3530 Terminal, Push-On Insulated 2 807-3537 Terminal, Push-On Fully Insulate.
Dean Industries, 8700 Line Av enue, PO Box 51000, Shreveport, Louisiana 71135 -10 00 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219 -7140 FA.
An important point after buying a device Frymaster 1824E (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster 1824E yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster 1824E - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster 1824E you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster 1824E will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster 1824E, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster 1824E.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster 1824E. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster 1824E along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
