Instruction/ maintenance manual of the product SCFHD Frymaster
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NON-CE & Dean, a member of the C ommercial Food Equipm ent Service Associati o n, recomm ends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 MAY 2007 PRINTED IN THE UNIT.
NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster and Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs.
DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains.
High Efficiency Decathlon (HD) Series Gas Fry ers Installation & Operation Manual TABLE OF CONTENTS 1. INTRODUCTION 1-1 1.1 Applicability and Validity 1-1 1.2 After Purchase 1-1 1.3 Ordering Parts 1-1 1.4 Service Information 1-2 1.5 Computer Information 1-2 1.
High Efficiency Decathlon (HD) Series Gas Fry ers Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 4. FRYER OPERATIONS 4-1 4.1 Initial Start-up 4-1 4.2 Boil-Out Procedure 4-3 4.3 Final Preparation 4-5 5. CONTROLLER OPER ATING INSTRUCTI ONS 5-1 5.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-1 1.1 Applicability and Validity The Dean Decathlon Series gas model family (D models) has been approved by the European Union (EU) for sale and installation in the follow ing EU countries: AT, BE, KE, KD, ES, FI, FR, GB, IE, IT, LU, NL, NO, PT and SE.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-2 1.4 Service Information Call the Dean Service Hotline, 1-800-551-863 3, for th e location of your nearest factory au thorized service center.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-3 1.7 Service Personnel A. Qualified and/or Authorized Operating Pers onnel 1.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment A. Check that the container is uprigh t. Use an outward prying m otion - no hammering - to remove the carton. Unpack the fryer carefully and rem ove all accessories from the carton.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-2 2.2 General (cont.) Where conflicts exist between instructions and in formation in this manual and local code or n.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-3 2.5 Rating Plate This is attached to the inside front door panel. Information provided includes the model and serial number of the fryer, BTU/hr input of the burners, outlet gas pressure in inches W.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-4 2.6 Pre-installation (cont.) C. Installation Standards 1. U.S. installations must meet : 2. Canadian inst allations m ust meet : American National Standard Instit ute CAN 1-B149 Installation Codes ANSI Z83.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-5 2.7 Air Supply and Ventilation (cont.) D. Do not place the fryer’s flue outlet directly into the plenum of the hood, as it will affect the gas combustion of the fryer.
DECATHLON (D & HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-1 3.1 Installing the Fryer NOTE: HD Series fryers have not been approved for use in the European Union (EU) and cannot be sold or installed in EU countries. Only D Series fryers have been approved for sale and installation in EU countrie s.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-2 3.3 Installing Casters and Legs A. Install casters and/or legs near where the fryer is to be used, as neither is secure for long transit. Decathlon Series gas fryers cannot be curb-mounted and m ust be equipped with either l egs or cas ters provide d.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-3 3.4 Gas Connections DANGER Before connecting new pipe to this appliance the pipe must be blown out thoroughly to remove all foreign material. Foreign mate rial in the burner a nd gas controls will cause improper and dangerous operation.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-4 3.4 Gas Connections (cont.) Gas Supply Type and Pressure Gas Supply Type Gas Supply Pressure Natural Gas 6-10" W.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-5 3.4 Gas Connections (cont.) DANGER When pressure-testing incoming gas supply lines, disconnect the fryer from the gas line if the test pressure is ½" PSI [3.45 kPa (14 inches W.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-6 3.5 Gas Connections (cont.) WARNING Do not attach accessories to this fryer unl ess fry er is secured from tipping.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-7 3.5 Gas Specifications CE ONLY ( Altitudes of 2000 feet or less ) EQUIPMENT PRESSURE MODEL INPUT (kW) GA S TYPE ORIFICE (MM) ORIFICE PART NO .
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-8 3.7 Electrical Connections The fryer when installed must be electrically gr ounded in accordan ce with lo cal codes, or in the absence of local codes, with the National Electrical Code, ANSI/N FPA 70-(latest ed ition).
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-1 4.1 Initial Start-up WARNING The on-site supervisor is responsible for ensuring that operators are made a ware of the inherent hazards of operating a hot oil fry ing system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-2 4.1.1 Pilot Lighting Proce dures, Standing Pilot Only Initial Pilot Lighting : All Dean fryers are tested, adjusted a nd calibrated to sea level conditions before leaving the factory.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-3 4.1.2 Pilot Lighting Procedures, Electronic Ignition Systems WARNING Never use a match or ta per to light pilot on this ignition system. 1. Turn gas "ON". 2. Turn electric power "ON" with the appropria te rocker switch or controller/computer.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-4 4.2 Boil-Out Procedure (cont.) A. Pour cleaning solution into the fr ypot and add water to the bottom OIL LEVEL line scribed in the back of the frypot.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-5 4.2 Boil-Out Procedure (cont.) J. Close the drain, add fresh wate r (without boil-out solution) a nd wash all surfaces of the frypot. Drain again. K. Refill the frypot with fresh wate r and vinegar to neutralize any residual boil-out solution.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-6 4.3 Final Preparation (cont.) D. Operating Thermo stat : Turn the burners "ON" for about 10 seconds, "OFF" for a minute, etc., until the shortening is melted.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 5: CONTROLLER OPERATING INSTRUCTIONS 5–1 5.1 Operating Instructions: Electronic Thermostat Controller Decathlon Series gas fryers come standard with an electronic thermostat controller, w hich incorporates a temperature-contro l circuit boar d, a potentiom eter, and a temperature probe.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 5: CONTROLLER OPERATING INSTRUCTIONS 5–2 5.1 Operating Instructions: Electronic Thermostat Controller (cont.) FRYER POWER SWITCH – This switch turns the fryer on and off. Wh en the power switch is in the "ON" position, the indicator light will be lit w h en calling for heat.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 5: CONTROLLER OPERATING INSTRUCTIONS 5–3 5.2 Electronic Thermostat Controller/Computer (cont.) MAIN POWER SWITCH – connects/disconnects primary pow er; double-lighted with center position "OFF".
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 6: FILTRATION 6-1 WARNING Drawings and photos used in this manual are intended to illu strate operational, cleaning and technical procedures and ma y not conform to on-site management operational procedures.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6-2 6.2 Filter Preparation On initial installation and before each use, clean the filter: a. remove all loose parts from the filter, b. wash the filter pan and all ac cessories in hot, soapy water, c.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6-3 6.2.1 Filter Unit Types (cont.) FILTER LEAF A filter leaf is a fine mesh screen which is reus able and takes the p lace of disposable paper. Oil moves through the leaf, leaving behi nd impurities.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6-4 6.2.2 Assembling the Filter FILTER PAPER AND HOLD DOWN RING 1. Place the support grid in the bottom of filter pan. 2. Put one filter paper sheet on top of the support grid. Be sure the paper covers the filter pan bottom and laps two inches onto the pan wall.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6-5 6.2.2 Assembling the Filter (cont.) 4. Sprinkle 8 ounces (227g) of filter powder on the filter sheet. Ensure the powder covers the filter paper evenly. 5. Place the crumb screen in the filte r pan.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6-6 6.2.2 Assembling the Filter (cont.) FILTER LEAF 1. Remove the filter pan from the fryer by pulling out on the filter pan handle. 2. Remove the filter pan lid picking it up off of the pan.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6-7 6.2.2 Assembling the Filter (cont.) 7. Sprinkle 8 ounces (227g) of filter powder on the filter leaf. Ensure the powder covers the mesh evenly. 8. Replace the crumb tray in the pan af ter filter powder application.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6-8 6.2.3 Installing the Filter 10. Slide the filter inside the frye r cabinet. Ensure the male-femal e pickup tubes are fully engaged. Ensure the filter pan opening is di rectly under the center dump tube.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6-9 6.3.2 Filtering Tools Assemble tools to be used for filtering. These ar e supplied with the filter starter kit included with the f.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6-10 6.4 Operating the Filter 6.4.1 Pan Preparation and Operation See Section 6.2.1, Assembling the Filter , and Section 6.2.2, Installing the Filter , for the appropriate filter preparation procedure.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6-11 6.4.1 Pan Preparation and Operation (cont.) 4. After ensuring the filter pan is correctly positioned under the drain tubes, move the red handle to the ope n position (right) to drain the frypot into the filter pan.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6-12 6.4.2 Filter Operation 6. Oil will begin to pump from the f ilter pan into the frypot. If the frypot tubes, sides and bottom have sediment deposits, clean the frypot with the cleaning brush included with the fryer.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6-13 6.4.2 Filter Operation (cont.) 9. After all oil is pumped back into the frypot, bubbles will form, indica ting air in the oil return lines. Allow the oil to bubble for 10- 15 seconds to ensure all oil is evacuated from the return line s.
DECATHLON SERIES GAS FRYERS CHAPTER 5: UNDER FRYER FILTER (SUFF/UFF) FILTRATION 6-14 6.4.2 Filter Operation (cont.) 12. Do not allow crumbs to accum ulate in the crumb tray. The crumb tray MUST be emptied into a fireproof container at the end of frying operations EACH DAY (see DANGER statement below).
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6-15 6.4.3 Optional Filter Hose and Wand Operation Some frying systems com e equipped with an op tional filter hose, wand, and toggle switch to facilitate the removal of debris from the frypot.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: INSTALLATION AND OPERATION 6-16 6.4.3 Hose and Wand Operation (cont.) 4. The oil will start to flow imm ediately into the frypot. Keep the wand inside the frypot at all times while the filter pump is activated. 5.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 7: PREVENTATIVE MAINTENANCE 7-1 DANGER Never attempt to clean the fryer during th e cooking process or when the frypot is filled with hot oil/shortening.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 7: PREVENTATIVE MAINTENANCE 7-2 7.3 Periodic/ Annual The fryer should be inspected and adjusted peri odically by qualified service personnel as par t of a regular kitchen maintenance program.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 8: TROUBLESHOOTING 8-1 DANGER Hot shortening will cause severe burns. Never attempt to move th is appliance when filled with hot shortening or to transfer hot shortening from one container to another.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 8: TROUBLESHOOTING 8-2 8.1 Pilot Burner Malfunction (cont.) C. Pilot flame of proper size, but is unstable. Flame wavers and d oes not envelope the thermocouple completely at all tim es. Check for drafts that might be caused by air conditioning equipment or m ake-up air apparatus.
HIGH EFFICIENCY DECATHLON (HD) SERIES GAS FRYERS CHAPTER 8: TROUBLESHOOTING 8-3 8.2 Main Burner Malfunctions (cont.) D. Fryer will not reach the temperatur e setting and/or runs erratically. 1. Incorrect location of sensor probe or defective temperature sensor.
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If you have not bought Frymaster SCFHD yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster SCFHD - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster SCFHD you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster SCFHD will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster SCFHD, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster SCFHD.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster SCFHD. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster SCFHD along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
