Instruction/ maintenance manual of the product D80 Series Frymaster
Go to page of 44
Price: $10.00 *8195706* Service Hotline 1-318-865-1711 819-5706 JUNE 2002 Decathlon Series Gas Fryers (CE) Installation & Operation Manual D20, D50, D60 & D80 Series CE ONLY.
.
DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Decathlon Series Gas Fryers (CE) Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 Applicability and Validity 1-1 1.2 After Purchase 1-1 1.3 Ordering Parts 1-1 1.4 Service Information 1-2 1.5 Computer Information 1-2 1.
Decathlon Series Gas Fryers (CE) Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 4. FRYER OPERATIONS 4-1 4.1 Initial Start-up 4-1 4.2 Boil-Out Procedure 4-3 4.3 Final Preparation 4-5 5. THERMATRON OPERATION 5-1 5.1 Operating Fryers with Thermatron Controllers 5-1 6.
FINDING YOUR WAY AROUND THE DEAN DECATHLON 3” Round Drains (SCFD models) 1.5” Round Drains To p C a p Flue Cap Basket Hanger Frypot Drain Tubes Drain Valve Handle (Red ) Oil Return Han dle (Y ello.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 1: INTRODUCTION 1 - 1 1.1 Applicability and Validity The Dean Decathlon Series gas model family has been approved by the European Union (EU) for sale and installation in the following EU countries: AT, BE, KE, KD, ES, FI, FR, GB, IE, IT, LU, NL, NO, PT and SE.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 1: INTRODUCTION 1 - 2 1.4 Service Information Call the Dean Service Hotline, 1 - 800 - 551 - 8633, for the location of your nearest factory authorized service center.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 1: INTRODUCTION 1 - 3 1.6 Safety Information (cont.) WARNING boxes contain information about actions or conditions that may cause or result in damage to your system , an d which may cause your system to malfunction.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 2: IMPORTANT INFORMATION 2 - 1 2.1 Receiving and Unpacking Equipment A. Check that the container is upright. Use an outward prying motion - no hammering - to remove the carton. Unpack the fryer carefully and remove all accessories from the carton.
DECATH LON SERIES GAS FRYERS (CE) CHAPTER 2: IMPORTANT INFORMATION 2 - 2 2.2 General (cont.) Where conflicts exist between instructions and informatio n in this manual and local code or national codes, or regulations, installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed.
DECATH LON SERIES GAS FRYERS (CE) CHAPTER 2: IMPORTANT INFORMATION 2 - 3 2.4 Rating Plate This is attached to the inside right - hand corner of the front door panel. Information provided includes the model and serial number of the fryer, kW/hr (BTU/hr) of the burners, outlet gas pressure in mbars (inche s W.
DECATH LON SERIES GAS FRYERS (CE) CHAPTER 2: IMPORTANT INFORMATION 2 - 4 2.5 Pre - Installation (cont.) 3. Combustible construction with a minimum clearance of 15 - cm (6 - inch) side and 15 - cm (6 - inch) rear, and equipped with factory - supplied 15 - cm (6 - in ch) adjustable legs or 13 - cm (5 - inch) casters.
DECATH LON SERIES GAS FRYERS (CE) CHAPTER 2: IMPORTANT INFORMATION 2 - 5 2.6 Air Supply and Ventilation (cont.) F. Adeq uate distance must be maintained from the flue outlet of the fryer(s) to the lower edge of the filter bank.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 3: INSTALLATION 3 - 1 3.1 Installing the Fr yer A. Initial Installation : If the fryer is installed with legs, do not push the fryer to adjust its position. Use a pallet or lift jack to lift the fryer slightly, then place the fryer where it is to be installed.
DECATHLON SERIE S GAS FRYERS (CE) CHAPTER 3: INSTALLATION 3 - 2 3.3 Installing Casters and Legs A. Install casters and/or legs near where the fryer is to be used, as neither is secure for long transit. Decathlon Series (CE) gas fryers cannot be curb mounted and must be equipped with either legs or casters provided.
DECATHLON SERIE S GAS FRYERS (CE) CHAPTER 3: INSTALLATION 3 - 3 3.4 Gas Categories Installation shall be made with a gas connector that complies with national and local codes. Quick disconnect devices, if used, shall likewise comply with national and local codes.
DECATHLON SERIE S GAS FRYERS (CE) CHAPTER 3: INSTALLATION 3 - 4 3.5 Gas Connections DANGER Before connecting new pipe to this appliance the pipe must be blown out thoroughly to remove all foreign material. Foreign material in the burner and gas controls will cause improper and dangerous op eration.
DECATHLON SERIE S GAS FRYERS (CE) CHAPTER 3: INSTALLATION 3 - 5 3.5 Gas Connections (cont.) C. Manual shut - off valve : This gas service supplier - installed valve must be installed in the gas service line ahead of the fryers in the gas stream and in a position where it can be reached quickly in the event of an emergency.
DECATHLON SERIE S GAS FRYERS (CE) CHAPTER 3: INSTALLATION 3 - 6 3.5 Gas Connections (cont.) H. Orifices : The fryer can be configured to operate on any available gas. The correct safety control valve, appropriate gas orifices, and pilot burner are installed at the factory.
DECATHLON SERIE S GAS FRYERS (CE) CHAPTER 3: INSTALLATION 3 - 7 3.5 Gas Connections (co nt.) 4. To limit movement of the fryer, restraints independent of the flexible coupling or connector must be used. Clips are located on the back panel of the fryer for the attachment of restraints.
DECATHLON SERIE S GAS FRYERS (CE) CHAPTER 3: INSTALLATION 3 - 8 3.6.1 CE Specifications 3.6.1.1 Gas Types and Specifications MODEL* NOMINAL HEAT INPUT - Qn (kW) GAS TYPE ORIFICE SIZE (MM)† ORIFICE PART NO.
DECATHLON SERIE S GAS FRYERS (CE) CHAPTER 3: INSTALLATION 3 - 9 3.6.1.2 Adjustments to Different Gas Types (cont.) NOTE: Outlet gas pressure must be adjusted strictly within the above requirements 5 to 10 minutes after the appliance is operating. * For controls and adjustments, please refer to "gas valve" illustration on page 3 - 10.
DECATHLON SERIE S GAS FRYERS (CE) CHAPTER 3: INSTALLATION 3 - 10 3.6.2 Gas Conversion Procedures (cont.) When converting from G20 (20 mbar) to G25 (25 mbar), or vice - versa, or G31 (37 mbar) to G31 (50 mbar), the following procedures apply: ? ? C heck pilot - adjustment and adjust as necessary.
DECATHLON SERIE S GAS FRYERS (CE) CHAPTER 3: INSTALLATION 3 - 11 3.7 Electrical Connections The fryer when installed must be electrically grounded in accordance with local codes, or in the absence of local codes, with the appropriate national or European Community (CE) standards.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 4: FRYER OPERATIONS 4 - 1 4.1 Initial Start - up WARNING The on - site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil frying system, particularly the aspects of system operation, oil filtration, draining and clean ing procedures.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 4: FRYER OPERATIONS 4 - 2 4.1.1 Pilot Lighting Procedures Initial Pilot Lighting : All Dean fryers are tested, adjusted and calibrated to sea level conditions before leaving the factory.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 4: FRYER OPERATIONS 4 - 3 4.1.2 Pilot Lighting Procedures, Electronic Ignition Systems WARNING Never use a match or taper to light pilot on this ignition system. 1. Turn gas "ON". 2. Turn electric power "ON" with the approp riate rocker switch or controller/computer.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 4: FRYER OPERATIONS 4 - 4 4.2 Boil - Out Procedure (cont.) A. Pour cleaning solution into the frypot and add water to the bottom OIL LEVEL line scribed in the back of the frypot. B. Operating th ermostat - equipped fryers: Set dial/temperature controller to 107ºC (225°F), just above that of boiling water.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 4: FRYER OPERATIONS 4 - 5 4.2 Boil - Out Procedure (cont.) J. Close the d rain, add fresh water (without boil - out solution) and wash all surfaces of the frypot. Drain again. K. Refill the frypot with fresh water and vinegar to neutralize any residual boil - out solution.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 4: FRYER OPERATIONS 4 - 6 4.3.1 Filling Fryer with Cooking Oil/Shortening (cont.) D. Operating Thermostat : Turn the burners "ON" for about 10 seconds, "OFF" for a minute, etc., until the sh ortening is melted.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 5: THERMATRON OPERATION 5 - 1 5.1 Operating Fryers with Thermatron Controllers Many Decathlon fryers use a solid - state temperature controller, or Thermatron ® controller instead of a computer or basic thermostat.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 5: THERMATRON OPERATION 5–2 5.1 Operating Fryers with Thermatron Controllers (cont.) MAIN POWER SWITCH – connects/disconnects primary power; double - lighted with center position "OFF". One main switch controls two Thermatron controllers/Compu - Fry computers and/or two back - up thermostats.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 5: THERMATRON OPERATION 5–3 5.1 Operating Fryers with Thermatron Controllers (cont.) Configuration #2 Manual Filter Power Switch (if equipped with filter system) : Connects/disconnects power to filter pump if primary system fails.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 6: PREVENTATIVE MAINTENANCE 6 - 1 6.1 General DANGER Never attempt to clean the fryer during the cooking process or when the frypot is filled with hot oil/shortening.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 6: PREVENTATIVE MAINTENANCE 6 - 2 6.1.3 Periodic/Annual This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintena nce program.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 7: TROUBLESHOOTING 7 - 1 7.1 General DANGER Hot cooking oil/shortening will cause severe burns. Never attempt to move this appliance when filled with hot cooking oil/shortening or to transfer hot cooking oil/shortening from one container to another.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 7: TROUBL ESHOOTING 7 - 2 7.2 Pilot Burner Malfunction (cont.) 4. Check all connections for cleanliness and security. C. Pilot flame of proper size, but is unsta ble. Flame wavers and does not envelop the thermocouple completely at all times.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 7: TROUBL ESHOOTING 7 - 3 7.3 Main Burner Malfunctions (cont.) D. Fryer will not reach the temperature setting and/or runs erratically. 1. Incorrect location of sensor probe or defective temperature sensor. 2. Loose wiring/wire connection E.
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 7: TROUBL ESHOOTING 7 - 4 7.5 Wiring Diagrams 7.5.1 Decathlon D - 50G and D - 60G - Thermatron Con trols - CE Only 1 2 3 4 5 6 7 8 9 3 4 1 2 2 1 4 3 1 3 7 8 9 .
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 7: TROUBL ESHOOTING 7 - 5 7.5.2 Decathlon D - 50G and D - 60G - Computer - CE Only 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 1 2 .
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 7: TROUBL ESHOOTING 7 - 6 7.5.3 UFF Filtration - Typical Wiring CIRCUIT BREAKER 5 AMP- 230V P/N 807-3538 T3 P2 T8 HEAT TAPE - 25 WATT P/N 810-2100 MOTOR COVER .
DECATHLON SERIES GAS FRYERS (CE) CHAPTER 7: TROUBL ESHOOTING 7 - 7 7.6 Recommended Spare Parts Commonly replaced parts in older Decathlon Series gas fryers are: Gas Valve - G20/G25 (CE) - 807 - 2091 G.
Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135 - 1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1 - 318 - 865 - 1711 FAX (Parts) 1 - 310 - 327 - 3343 FAX (Tech Support) 1 - 318 - 219 - 7135 Price: $10.
An important point after buying a device Frymaster D80 Series (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster D80 Series yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster D80 Series - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster D80 Series you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster D80 Series will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster D80 Series, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster D80 Series.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster D80 Series. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster D80 Series along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
