Instruction/ maintenance manual of the product 45 Frymaster
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Frymaster, a member of the Co mmercial Food Equipm ent Serv ice Association, recommends using CFES A Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 JUNE 2005 *8196042* Performance Pro .
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER TH AN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FR YMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVIC E CENTERS, AND/OR THE PART BEIN G USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THI S WARRANTY WILL BE VOID.
DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633. DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection.
i Performance Pro Series Gas Fryers Models 35 & 45 Installation and Operation Manual TABLE OF CONTENTS Page Chapter 1: Introduction 1-1 Chapter 2: Installation Instructions 2-1 Chapter 3: Operatin.
1-1 PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45 CHAPTER 1: GENERAL INFORMATION 1.1 Applicability and Validity The Pro Series Gas Fryer has been approved by the European Union for sale and installation in all EU countries.
1-2 1.3 Safety Information Before attempting to operate your unit, read the instructions in this m anual thoroughly. Throughout this manual, you will find notations enclosed in double-bordered boxes sim ilar to the ones that follow.
1-3 1.5 Equipment Description All Performance Pro Series fryers are of an open-frypot design with no tubes and have a hand-sized opening into the deep cold zone, which makes cleaning the frypot quick and easy. Frypots are constructed of welded, heavy-gauge co ld-rolled steel or stainless steel.
1-4 35 Model Family Model Built-In Filtration Controls (Note: Millivolt controls require no external power.) PMJ*35† No Millivolt. Thermostat knob inside door. PMJ*35G† No Millivolt. Thermost at knob on control panel. PMJ*35GBL† No Millivolt. Thermostat knob on control pa nel with push-button basket lift control.
1-5 45 Model Family (continued from previous page) Model Built-In Filtration Controls (Note: Millivolt controls require no external power.) PMJ*45EC No Electric. CM III Computer. PMJ*45EBL No Electric. Therm ostat knob on control panel with push-butt on basket lift control and ON/OFF switch or Basket Li ft Timer.
1-6 precautions involved, and have complied with all requirem ents of applicable national and local codes. QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familia r with Frym aster equipment and who have been authorized by Frymaster, L.
2-1 PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45 CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements Qualified, licensed, and/or authorized installati on or service perso nnel, as defined in Section 1.7 of this manual, should perf orm all installation and servi ce on Frymaster equipment.
2-2 CLEARANCE AND VENTILATION DANGER No structural material on the fryer shoul d be altered or removed to accommodate placement of the fryer under a hood.
2-3 ELECTRICAL GROUNDING REQUIREMENTS All electrically operated a ppliances must be grounded in accord ance with all applicable national and local codes, and, where applicable, CE codes. A wi ring diagram is located on the inside of the fryer door. Refer to the rating plate on the insi de of the fryer door for proper voltages.
2-4 2.3 Pre-Connecti on Preparations DANGER Do not connect this appliance to the gas supply before completing each step in this section. After the fryer has been positioned under the fry st ation exhaust hood, ensure the following has been accomplished: 1.
2-5 6. Verify the m inimum and maximum gas supply pre ssures for the type of gas to be used in accordance with the accompanying tables: Model Gas T y pe G20 G25 G31 G20 G2 5 G31 Pressure ( mbar ) 1 20.
2-6 BE I2E+(S) I3P G20/G25 G31 20/25 37 DE I2 ELL 13P G20/G25 G31 20 50 FR II2Esi3P G20/G25 G31 20/25 37 ET 50 LU I2E G20/G25 20/25 ES II2H3P G20 G31 20 37 ET 50 NL II2L3P G25 G31 25 50 IE-PT-G B II2H.
2-7 2. Open the gas-supply valve to the fryer and check all pip ing, fittings, and gas connections for leaks. A soap and water solution should be used for this purpose.
2-8 5. Check the thermostat calibration or tem p erature programmed into the co mputer. • For units equipped with therm ostat controls, refer to the Thermo stat Calibration instructions in Chapter 5.
2-9 The following CE gas-conversion components and kits are available from your FASC: Model 35 Only : There are no CE conversion kits available for the Model 35. Honeywell G31 (propane ) gas valves can be adjusted for G2 0 and G25 (natural) gases, but G20 and G25 ga s valves cannot be adjusted for G31.
3-1 PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45 CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Start-Up Procedure DANGER Never operate this appliance with an empty frypot. The frypot must be filled with water or cooking oil/shortening before lighting the burners.
3-2 ACCESSING THE PILOT In full-vat units, the pilot is mounted on the left side of the burner manifold and is accessed through an opening in the front frypot insulation. In dual-va t units, there is a pilot on both the left and the right halves of the burner manifold.
3-3 2. If the fryer is equipped with a piezo ignitor , press and hold the pilot (white) button, then repeatedly press the piezo ignito r button until the pilot lights.
3-4 For units equipped with other than Thermostat Controls : Place the computer/controller ON/O FF switch in the ON position and set the controlle r to – or program the controller for – the desired cooking temperature, referred to as the setpoint .
3-5 WARNING Do not drain boil-out solution into a shorteni ng disposal unit, a bu ilt-in filtration unit, or a portable filter unit. These units are not intended for this purpose, and will be damaged by the solution. 6. Rinse the frypot at least twice by filling the fryp ot with clean water and draining.
4-1 PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45 CHAPTER 4: FILTRATION INSTRUCTIONS WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, part icularly the aspects of oil filtration, draining and cleaning procedures.
4-2 3. Open the drain valve slowly to avoid splattering. If the dr ain valve becomes clogged with food particles, use the Fryer’s Friend (poker-like tool) to clear the blockage. DANGER NEVER attempt to clear a clogged drain valve from the front of the valve! Hot oil or shortening will rush out creating the potential for severe burns.
4-3 4.2.1 Preparation for Use with Filter Paper or Filter Pad 1. Pull the filter pan out from the cabinet and remove the crumb screen, hold- down ring, and filter screen.
4-4 Place the filter screen in the bottom of the filter pan. 4. Lay a shee t of filter paper over the screen, overlapping on all sides, or, if using a filter pad, lay the pad over the screen. 5. Install the hold-dow n ring over the paper or the pad. Lay a sheet of filter paper or a filter pad over the screen.
4-5 4.2.2 Preparation for Use with the Magnasol Filter Assembly 1. Pull the filter pan out from the cabinet and remove the crumb screen and Magnasol filter assembly.
4-6 4. Replace the Magnasol filter assem bly in the filter pan. Replace the filter assembly in the filter pan, ensuring that the fitting on the bottom of the assembly is securely seated in the port in the bottom of the pan. Spri nkle one cup of Magnasol XL filter powder evenly over the screen.
4-7 DANGER Do not drain more than one frypot at a ti me into the built-in fi ltration unit to avoid overflow and spillage of hot oil/shortening. DANGER NEVER attempt to clear a clogged drain valve from the front of the valve! Hot oil or shortening will rush out creating the potential for severe burns.
4-8 4. The filter pump draws the cooking oil/shortening th rough th e filter medium a nd circulates it back up to and through the frypot during a 5-minute pro cess called polishing. Polishing cleans the oil by trapping solid particles in the filter medium .
4-9 4.4 Disassembly and Reassembly of the Magnasol Filter Dissassembly 1. Grasp the frame with your thumbs on the handles at the corner of the as sem bly and pull outward in opposite directions to separate the frame at the corner.
4-10 Steps 1 and 2 - Stac k outer screens and insert edges into f rame. Step 3 - Insert grid between screens after screens have been positioned in frame.
4-11 4.6 Disposing of Oil with Optional Rear Discharge 1. Ensure the filter pan is clean and prepared for filtration. Prepare the filter pan if necessary. DO NOT discharge oil through a dirty or incomplete filter pan. 2. With the oil at operating temperature, turn the fryer off.
5-1 PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45 CHAPTER 5: PREVENTATIVE MAINTENANCE 5.1 Fryer Preventive Maintenance Checks and Services DAILY CHECKS AND SERVICES Inspect Fryer and Accessorie.
5-2 WEEKLY CHECKS AND SERVICES Check Recovery Time (Fryers with Computers Only) Recovery Time is the amount of tim e it takes the fryer to increase the frypot temperature from 275 ° F (135 ° C) to 325 ° F (163 ° C).
5-3 3. Let the burner cycle on and off autom atically thr ee times in order for the cooking oil/shortening temperature to become uniform. If necessary, s tir to get all shortening in the bottom of the frypot melted. 4. Insert a good-grade thermometer or pyrometer probe into the oil/shortening, with the end touching the fryer temperature probe.
5-4 2. When the computer displays with no red dot between the first and second dashes (indicating that the frypot contents ar e within the cooking range), press the switch once to display the temperature of the cooking oil or shortening as sensed by the tem perature probe.
5-5 Immediately after each use, drain the Power Shower completely. If you suspect blockage, unscrew the clean-out plugs at each corner of the frame. Place the frame in a pan of hot water for several minutes to melt any accum ulation of solidified oi l/shortening.
5-6 Built-In Filtration System • Inspect all oil-return and drai n lines for leaks and verify th at all connections are tight. • Inspect the filter pan for leaks and cleanliness.
6-1 PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45 CHAPTER 6: OPERATOR TROUBLE SHOOTING 6.1 Introduction This chapter provides an easy reference guide to the more common problem s that may occur during the operation of your equipment.
6-2 6.2 Troubleshooting Fr yers with Solid State (Analog), Digi tal or CM III.5 Controllers PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Pilot no t lit. A. Light pilot p er instructions in Chapter 3 of this manual. B. Drain valve open. B. Verify that drain valve is fully closed.
6-3 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Tem porary controller malfunction caused by voltage surge. A. Disconnect unit from electrical power, wait at least one minute, reconnect unit to the power supply and turn controller on. CM III will not go into programming mode.
6-4 6.3 Troubleshooting Fryers w i th Thermostat Controls PROBLEM Probable Causes Corrective Action A. Pilot is not lit. A. Light pilot p er instructions in Chapter 3 of this manual. B. Drain valve not fully closed. B. Verify drain valve is fully closed.
6-5 6.4 Troubleshooting the Bu ilt-In Filtration System PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Therm al overload switch has tripped on an overheated motor. Test : If the pump stopped suddenly during the filtering process, especially if after several filtering cycles, the pump m otor has probably overheated.
6-6 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Cooking oil/shortening is too cold for filtering. A. To properly filter, the oil or shortening should be at or near 350°F (177°C).
6-7 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Plugged openings or solidified shortening in the Power Shower. Test : Look for oil or shortening squirting out around the Power Shower gasket. If so, Power Shower is obstructed. A. Clean the Power Shower per instructions in Chapter 5 of this manual.
6-8 6.6 Replacing the Controller or Controller Wiring Harness 1. Disconnect the fryer from the electrical supply. 2. Re move the two screws in the upper corners of the control panel and swing the panel open from the top, allowing it to rest on its hinge tabs.
Frymaster, L.L.C., 8700 Line Av enue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318- 219-71 40 FA.
An important point after buying a device Frymaster 45 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster 45 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster 45 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster 45 you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster 45 will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster 45, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster 45.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster 45. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster 45 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
