Instruction/ maintenance manual of the product WESY49202 Weider
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QUESTIONS? As a manufacturer , we are com- mitted to providing complete customer satisfaction. If you have questions, or find that there are missing or damaged parts, we will guarantee you complete satisfaction through direct assis- tance from our factory .
1. Read all instructions in this manual and in the accompanying literature before using the weight system. 2. It is the responsibility of the owner to ensure that all users of the weight system are ade- quately informed of all precautions. 3. The weight system is intended for home use only .
3 BEFORE YOU BEGIN ASSEMBLED DIMENSIONS: Height: 78 in. Width: 1 10 in. Length: 92 in. Foot Plate High Pulley Station Lat Bar Leg Lever Butterfly Arms Assist Arm Press Arm W eight Stacks Backrests Dip.
4 ASSEMBL Y 1 8 8 11 51 27 1 4 3 1 51 5 1. Before beginning assembly , be sure that you have read and understand the infor- mation in the box above. Locate and open the parts bag labeled “FRAME ASSEMBL Y .” Press two 50mm Square Outer Caps (51) onto the Stabilizer (5).
5 2. Slide the Assist Upright (74) and the Leg Press Upright (56) onto the indicated M8 x 65mm Carriage Bolts (1) in the Stabilizer (5). The high side of the brackets on the Assist Upright and Leg Press Upright should be on the side shown. Hand tighten four M8 Nylon Locknuts (3) onto the Carriage Bolts.
6 4. Press a 50mm Square Inner Cap (27) into the end of the T op Frame (55). Press a 45mm Square Inner Cap (44) into each end of the crossbar on the T op Frame.
7 7. Press a Weight Tube Bumper (64) into the end of the Short Weight Tube (108). Insert the W eight Tube into the front stack of W eights (25). Be sure that the pin on the Weight T ube is sitting in the pin groove in the top W eight. Lubricate the inside of the holes in a T op Wei ght (65).
8 9. Attach the upper ends of the Short Weight Guides (73) to the T op Frame (55) with an M8 x 150mm Bolt (60), two 19.5mm Spacers (61), and an M8 Nylon Locknut (3). Attach the upper ends of the Long Weight Guides (62) to the T op Frame (55) in the same manner .
9 12. Press a 25mm Round Inner Cap (49) into one of the Press Arms (46). Press a 45mm Square Inner Cap (44) into the Press Arm. Attach the Press Arm (46) to one side of the Press Frame (17) with two M8 x 60mm Bolts (22) and two M8 Nylon Locknuts (3). Assemble the other Press Arm (46) in the same manner .
10 15. See the inset drawing. Attach the Military Press Arm (84) to the Pivot Arm (101) with two M8 x 55mm Bolts (33) and two M8 Nylon Locknuts (3). Press two 38mm Square Inner Caps (32) into the Military Press Arm (84). Press two 25mm Round Inner Caps (49) into the Military Press Arm.
11 17. Attach the Left Pull-up Arm (75) and the Right Pull-up Arm (77) to the Assist Upright (74) with two M8 x 70mm Bolts (1 1) and two M8 Nylon Locknuts (3). Attach the Left Dip Arm (78) and the Right Dip Arm (79) to the Assist Upright (74) with two M8 x70mm Bolts (1 1) and two M8 Nylon Locknuts (3).
12 20. Wrap the High Cable (58) around a “V”-Pulley (50). Attach the Pulley and a Long Cable T rap (31) to the indicated bracket on the Front Upright (42) with an M10 x 55mm Bolt (86) and an M10 Nylon Locknut (21). Be sure that the Long Cable T rap is positioned to hold the Cable in place.
13 24. See the inset drawing. Attach a 90mm Pulley (15) and a Cable T rap (66) to the upper hole in a Long “U”-Bracket (57) with an M10 x 50mm Bolt (12) and an M10 Nylon Locknut (21). Be sure that the Cable T rap is inside the Long “U”-Bracket.
14 27. Locate the Low Cable (23). Route the Low Cable under a 90mm Pulley (15). Attach the Pulley to the M10 x 95mm Bolt (not shown) in the Press Frame (17) with an M10 Nylon Locknut (21).
15 31. Attach the end of the Low Cable (23) to the Long “U”-Bracket (57) with an M8 Nylon Locknut (3) and an M8 W asher (8). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are showing above the Nylon Locknut, as shown in the inset drawing.
16 34. Wrap the Military Press Cable (72) around a “V”-Pulley (50). Attach the Pulley to the T op Frame (55) with an M10 x 55mm Bolt (86) and an M10 Nylon Locknut (21).
17 36. Slide an M8 W asher (8) onto an M8 x 75mm Bolt (93). Insert the Bolt through the indicated hole in the Pivot Arm (101). The Bolt must be inserted from the side shown. Fully tight- en an M8 Nylon Locknut (3) onto the Bolt. W rap the Military Press Cable (72) around a 90mm Pulley (15).
18 38. Locate the Leg Press Cable (99). Attach the end of the Leg Press Cable to the Long “U”- Bracket (57) with an M8 Nylon Locknut (3) and an M8 W asher (8). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable only a couple of turns, as shown in the inset drawing.
19 40. Locate and open the parts bag labeled “SEA T ASSEMBL Y .” Insert an M6 x 60mm Carriage Bolt (92) through the center hole in a Seat Plate (37). Attach the Seat Plate to the Rear Backrest (85) with two M6 x 16mm Screws (18). Insert the M6 x 60mm Carriage Bolt (92) through the indicated hole in the Leg Press Upright (56).
20 43. Attach the Front Backrest (41) to the Front Upright (42) with two M6 x 65mm Screws (43) and two M6 W ashers (10). The Backrest must be oriented as shown. 44. Press a 38mm Square Inner Cap (32) into the Front Seat Frame (36). Insert an M6 x 50mm Carriage Bolt (38) through the center hole in the Seat Plate (37).
47. Press two19mm Round Inner Caps (34) into each Pad T ube (28). Insert a Pad T ube (28) into the Front Seat Frame (36). Slide a Foam Pad (30) onto each end of the Pad T ube. Insert the other Pad T ube (28) into the Leg Lever (29). Slide a Foam Pad (30) onto each end of the Pad T ube.
22 ADJUSTMENTS The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise guide accompanying this manual to see how the weight system should be set up for each exercise.
23 AT T ACHING AND REMOVING THE SEA T To attach the Seat (13), set the bracket on the Front Seat Frame (36) onto the indicated pins on the Front Upright (42). Attach the Front Seat Frame to the Front Upright with the M8 x 70mm Carriage Bolt (14) and the Seat Knob (40).
24 WEIGHT RESIST ANCE CHART This chart shows the approximate weight resistance at each weight station. “T op” refers to the 6.5 lbs. top weight. The other numbers refer to the 12.5 lbs. weight plates. The butterfly arm resistance listed is the resis- tance for each butterfly arm.
TROUBLESHOOTING AND MAINTENANCE Make sure all parts are properly tightened each time you use the weight system. Replace any worn parts immedi- ately . The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
26 CABLE DIAGRAMS The cable diagrams on these pages show the proper routing of the High Cable (58), the Low Cable (23), the Military Press Cable (72), and the Leg Press Cable (99). Use the diagrams to be sure that the four cables and the cable traps have been assembled correctly .
27 Military Press Cable (72) Leg Press Cable (99) 1 —Rear Weight Stack 2 3 4 7 6 5 3 2 4 — Rear Seat Frame 8 — Pivot Arm 1 — Long “U”-Bracket Military Press Cable (72) and Leg Press Cable .
M8 x 60mm Bolt (22) M8 x 45mm Bolt (24) M8 x 55mm Bolt (33) M10 x 50mm Bolt (12) M10 x 45mm Bolt (76) M10 x 55mm Bolt (86) M6 x 50mm Carriage Bolt (38) M6 x 70mm Screw (1 14) M6 x 60mm Carriage Bolt (.
M8 x 65mm Carriage Bolt (1) M8 x 70mm CarriageBolt (14) M8 x 70mm CarriageBolt (1 1) M8 x 75mm Bolt (93) M8 x 120mm Bolt (68) M8 x 150mm Bolt (60) M10 x 150mm Bolt ( 106 ) M10 x 198mm Bolt (59) M10 x .
50mm Square Outer Cap (51) 25mm Square Inner Cap (6) 50mm Square Inner Cap (27) 25mm Round Inner Cap (49) 45mm Square Inner Cap (44) 19mm Round Inner Cap (34) 38mm Square Inner Cap (32) 25mm Round Cov.
P ART LIST—Model No. WESY49202 R0103A Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. Key No. Qty .
60 27 21 50 55 86 11 8 15 12 44 88 15 58 21 44 21 3 61 62 24 3 58 71 3 65 108 64 25 26 19 9 3 3 49 6 22 46 46 16 3 9 15 21 59 23 21 17 27 1 4 10 43 41 42 21 3 50 31 86 70 69 69 70 21 47 44 45 44 45 48.
ORDERING REPLACEMENT P ARTS To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday , 6 a.m. until 6 p.m. Mountain T ime (excluding holidays). T o help us assist you, please be pre- pared to give the following information: 1.
An important point after buying a device Weider WESY49202 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Weider WESY49202 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Weider WESY49202 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Weider WESY49202 you will learn all the available features of the product, as well as information on its operation. The information that you get Weider WESY49202 will certainly help you make a decision on the purchase.
If you already are a holder of Weider WESY49202, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Weider WESY49202.
However, one of the most important roles played by the user manual is to help in solving problems with Weider WESY49202. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Weider WESY49202 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
