Instruction/ maintenance manual of the product WESY41080 Weider
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QUESTIONS? As a manufacturer , we are committed to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satisfac- tion through direct assistance from our factory . TO A VOID UNNECESSAR Y DELA YS, PLEASE CALL DIRECT TO OUR T OLL-FREE CUSTOMER HOT LINE.
2 Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Before Y ou Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 ASSEMBLED DIMENSIONS: Height: 78 in. Width: 64 in. Length: 70 in. Foot Plate Low Pulley Station High Pulley Station Lat Bar Leg Lever Butterfly Arms Press Arm Weight Stacks Backrests Leg Press Plate VKR Station Thank you for selecting the versatile WEIDER PRO ¨ 9835 Home Gym System.
4 Note: This introduction will save you more time than it takes to read it! Identifying Parts T o help you identify the small parts used in assem- bly , we have included a P AR T IDENTIFICA TION CHART located in the center of this manual.
2. Slide the Lat Upright (1) onto the indicated 5/16Ó x 2 1/2Ó Carriage Bolts (49) in the Weight Base (14). Hand tighten two 5/16Ó Nylon Locknuts (40) onto the Carriage Bolts. Do not tighten the Nylon Locknuts yet. Slide the VKR Upright (51) onto the indicated 5/16Ó x 2 1/2Ó Carriage Bolts (49) in the Weight Base (14).
3. Press a 2Ó Square Inner Cap (56) into the end of the T op Frame (2). Press a 2Ó Square Inner Cap (56) into each side of the Butterfly Frame (3). Press two 1Ó Round Inner Caps (70) into the top of the Butterfly Frame. Insert a 5/16Ó x 3Ó Bolt (92) through the bracket on the Butterfly Frame (3) and the T op Frame (2).
7 6. Press a Weight Tube Bumper (26) into each W eight T ube (25). Insert a Weight Tube (25) into each stack of W eights (90). Make sure the pins on the Weight T ubes are in the pin grooves in the upper Weights. 6 26 25 90 90 5. Insert two Weight Guides (23) into each of the brack- ets on the Weight Base (14).
8. Attach the T op Frame (2) to the Lat Upright (1) with two 5/16Ó x 2 3/4Ó Bolts (55), two 5/16Ó W ashers (20) and two 5/16Ó Nylon Locknuts (40). Do not tighten the Nylon Locknuts yet. Attach the Butterfly Frame (3) to the Leg Press Upright (4) with two 5/16Ó x 2 3/4Ó Bolts (55), the Support Plate (98) and two 5/16Ó Nylon Locknuts (40).
10. Press a 2Ó Square Inner Cap (56) into each end of the Leg Press Arm (9). 11 . Locate and open the parts bag labeled ÒARM ASSEMBL Y .Ó Attach the Leg Press Bumper (53) to the Front Seat Frame (8) with the 1Ó T ap Screw (72). Lubricate the 3/8Ó x 3Ó Bolt (94).
13. Attach a Press Arm (7) to one side of the Press Frame (12) with two 5/16Ó x 2 1/2Ó Bolts (39) and two 5/16Ó Nylon Locknuts (40). Attach the other Press Arm (7) to the Press Frame (12) in the same manner . 14. Press a 1Ó Round Inner Cap (70) into one of the Press Arms (7).
16. Press a 1 3/4Ó Square Inner Cap (48) into the lower end of the Left Arm (6). W et the lower end of the Left Arm with soapy water . Slide a 10Ó Pad (45) onto the Left Arm. Repeat this step with the Right Arm (5). Note: The remaining parts from the parts bag labeled ÒARM ASSEMBL YÓ will be used in assembly step 55.
19. Wrap the Butterfly Cable (89) around a 3 1/2Ó Pulley (82) as shown. Attach the Pulley and a Cable Trap (80) to the bracket on the Leg Press Upright (4) with a 3/8Ó x 2Ó Bolt (50) and a 3/8Ó Nylon Locknut (42). The Cable T rap must be oriented as shown and be positioned to hold the Cable in the groove of the Pulley .
23. Find the Rear Cable (87)Ñthis is the shortest Cable. Slide one end of the Rear Cable onto the 5/16Ó x 3Ó Bolt (92). Thread another 5/16Ó Nylon Jam Nut (91) onto the Bolt, but do not fully tighten it. Leave enough room between the two Jam Nuts for the Cable to pivot.
27. Find the Press Cable (88)Ñthis is the longest Cable. Attach the end of the Press Cable (88) to the Large ÒUÓ Bracket (84) with a 1/4Ó Nylon Locknut (44) and a 1/4Ó W asher (37).
30. Route the Press Cable (88) over the indicated 3 1/2Ó Pulley (82) attached to the Pulley Plates (31). The Cable must be routed from the direction shown. Refer to the inset drawing. Make sure the Cable is between the Cable T rap (80) and the Pulley .
34. Route the Press Cable (88) around a 3 1/2Ó Pulley (82). Attach the Pulley and a Cable Trap (80) to the Press Frame (12) with a 3/8Ó x 3Ó Bolt (94), a 3/8Ó W asher (38) and a 3/8Ó Nylon Jamnut (43).
38. Note: The 3 1/2Ó Pulley (82) used in this step was attached in step 36. It is shown removed for easier part identification. Route the Press Cable (88) around the 3 1/2Ó Pulley (82). Make sure the Cable T rap (80) is turned to hold the Cable in place and that the Cable is rout- ed as shown.
42. Locate the remaining preassembled pair of Pulley Plates (31) and 3 1/2Ó Pulleys (82). Route the High Cable (85) under the indicated 3 1/2Ó Pulley (82). The end of the Pulley Plates (31) with two holes should be downward. Refer to the inset draw- ing.
46. Remove the indicated 3/8Ó x 2Ó Bolt (50), the 3/8Ó Nylon Locknut (42), the 3 1/2Ó Pulley (82) and the Cable T rap (80) from the indicated Pulley Plates (31). Lay the Low Cable (86) over the Pulley . Re-attach the Pulley and the Cable T rap to the lowest hole in the Pulley Plates with the Bolt and the Nylon Locknut.
49. Press a 1 1/2Ó Square Inner Cap (57) into the Rear Seat Frame (16). Insert a 1/4Ó x 2Ó Carriage Bolt (61) through the cen- ter hole in a Seat Plate (41). Attach the Seat Plate to the Seat (17) with two 1/4Ó x 1/2Ó Screws (59). Insert the 1/4Ó x 2Ó Carriage Bolt (61) through the indi- cated hole in the Rear Seat Frame (16).
52. Press two 3/4Ó Round Inner Caps (78) into each Pad T ube (28). Insert a Pad T ube (28) into the Rear Seat Frame (16). Slide a Foam Pad (29) onto each end of the Pad T ube. Insert the other Pad T ube (28) into the Leg Lever (15). Slide a Foam Pad (29) onto each end of the Pad T ube.
56. Attach the Left (18) and the Right (32) VKR Arm to the VKR Upright (51) with two 5/16Ó x 3Ó Bolts (92) and two 5/16Ó Nylon Locknuts (40). 22 59. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in HOW T O USE THE HOME GYM SYSTEM, beginning on page 23 of this manual.
23 CHANGING THE WEIGHT SETTING The home gym system features two weight stacks. The one weight stack is connected to the lat, upper , and lower pulley stations.
24 A TT ACHING AND REMOVING THE SEA T T o attach the Seat (17), set the bracket on the Rear Seat Frame (16) onto the pins on the Lat Upright (1). Attach the Rear Seat Frame to the Lat Upright with the 5/16Ó x 2 3/4Ó Carriage Bolt (77) and the Seat Knob (30).
T o tighten the cables, first insert the weight pin into the middle of the weight stack. Slack can be removed from the cables in several ways: ¥ See drawing 1. T ighten the 1/4Ó Nylon Locknut (44) that connects the end of the Press Cable (88) to the Large ÒUÓ Bracket (84).
26 The cable diagrams on this page and the next page show the proper routing of the High Cable (85), the Low Cable (86), the Rear Cable (87), the Press Cable (88), and the Butterfly Cable (89). Use the diagrams to be sure that the Cables have been assembled correctly .
27 Weight StackÑ 5 High PulleyÑ 1 2 2 3 3 1 ÑT op Frame 4 ÑWeight Stack 4 WEIGHT PRESS BUTTERFL Y LEG HIGH LOW LEG ARM ARM LEVER PULLEY PULLEY PRESS PLA TES (lbs.
49 1 2 3 4 5 6 7 7 8 9 11 12 13 14 15 16 17 97 19 17 21 21 22 22 23 23 24 25 25 26 26 27 27 28 28 29 29 29 29 30 31 33 34 36 21 21 85 85 87 31 41 41 86 87 88 88 89 89 56 66 82 38 43 20 55 55 66 50 38 .
Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice. 1 1 Lat Upright 2 1 T op Frame 3 1 Butterfly Frame 4 1 Leg Press Upright 5 1 Right Fly Arm 6 1 Left F.
5/16" x 2" Eyebolt (79) Cable Clip (33) 1/4" x 1/2" Screw (59) 3/8" x 4 1/2" Bolt (74) 5/16" x 2 3/4" Carriage Bolt (77) 5/16" x 2 1/2" Carriage Bolt .
3/8" Nylon Jam Nut (43) 5/16" x 1" Bolt (95) 3/8" x 2" Bolt (50) 5/16" x 2 1/4" Bolt (62) 5/16" x 2 1/2" Bolt (39) 3/8" x 2 1/2" Bolt (65)Ð1 5/1.
1/2" x 3/4" Spacer (69) 2" Square Inner Cap (56) 2" Square Outer Cap (58) 1 3/4" Square Inner Cap (48) 1" Round Outer Cap (46) 1 1/2" Square Inner Cap (57) 1" R.
T o order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday , 6 a.m. until 6 p.m. Mountain T ime (excluding holidays). T o help us assist you, please be pre- pared to give the following information: 1.
An important point after buying a device Weider WESY41080 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Weider WESY41080 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Weider WESY41080 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Weider WESY41080 you will learn all the available features of the product, as well as information on its operation. The information that you get Weider WESY41080 will certainly help you make a decision on the purchase.
If you already are a holder of Weider WESY41080, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Weider WESY41080.
However, one of the most important roles played by the user manual is to help in solving problems with Weider WESY41080. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Weider WESY41080 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center