Instruction/ maintenance manual of the product 8105 Life Fitness
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Part # 6787901 Revision: 06/18/98 1 ASSEMB LY INSTRUCTIONS 8105 SMITH PRESS.
2 IMPO RT ANT NOTES Please note: T ools Required for Assembly * Thank you for purchasing the LIFE FITNESS 8105 SMITH PRESS. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function.
PARTS LIST PART # 6712002 6711402 6711203 6708901 6711601 6711701 6710201 6710102 6710503 6710403 6787301 6709001 6709901 6709603 6675501 KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 QTY 2 2 1 2 1 1 1 2 1 .
• CAREFULL Y lower one COUNTER WEIGHT (14) down into the LEFT UPRIGHT (9) & RIGHT UPRIGHT (10) until it bottoms out as shown in FIGURE 2. 4 FIGURE 2 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 STEP 2: .
5 FIGURE 3 STEP 3: • LOOSEL Y assemble the LOWER SUPPORT (3) and two PL ATE HOLDER (15) to the LEFT & RIGHT UPRIGHTS (9& 10) using four 1/2 X 4-1/2 ” BOLTS (16) and four 1/2 ” LOCK NUTS (21) as shown in FIGURE 3.
6 FIGURE 4 • SECUREL Y assemble four PL ATE HOLDERS (15) to the LEFT & RIGHT UPRIGHTS (9 & 10) using eight 1/2 X 4 ” BOL TS (17) , eight 1/2 ” W ASHERS (20), and eight 1/2 ” LOCK NUTS (21) as shown in FIGURE 4 .
7 STEP 5: • LOOSEL Y assemble two CHROME ANGLES (12) to the top of the LEFT & RIGHT UPRIGHTS (9 & 10) using four 1/2 X 4-1/ 2 ” BOLTS (16), and four 1/2 ” LOCK NUTS (21) as shown in FIGURE 5. (NOTE: M AKE SURE CABLE IS BETWEEN THE TWO BOL TS.
8 FIGURE 6 STEP 6: • LOOSELY assemble UPPER SUPPORT (11) to the LEFT & RIGHT UPRIGHTS (9 & 10) using two 1/2 X 4 ” BOLTS (17) two 1/2 ” WASHERS (20) and two 1/2 ” LOCK NUTS (21) as shown in FIGURE 6. (NOTE: MAKE SURE CABLE IS INSIDE OF THE 1/2” BOLT AS SHOWN IN DETAIL.
9 FIGURE 7 STEP 7: • SECURELY assemble the 4-1/2 ” PULLEYS (27) to the UPPER SUPPORT (11) using two 3/8 X 2 ” BOLTS (18) and two 3/8 ” LOCK NUTS (22) as shown in FIGURE 7.
10 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 FIGURE 8 STEP 8: • Insert two 80 ” GUIDE RODS (13) through the BUSHINGS in the UPPER SUPPORT (11) and out through the top, then lower the GUIDE RODS (13) down into the BUSHING on the BASE of the UPRIGHTS (9 & 10) as shown in FIGURE 8.
11 STEP 9: • Slide one 1-1/2 ” THRUST BEARING (25), one RIGHT SAFETY HOOK (6), and one 1 ” SHAFT COLLAR (24) over the SAFETY STOP (2) as shown in FIGURE 9. FIGURE 9 FIGURE 10 • Slide one 1-1/2 ” THRUST BEARING (25), one LEFT SAFETY HOOK (5), and one 1 ” SHAFT COLLAR (24) over the SAFETY STOP (2) as shown in FIGURE 9.
12 STEP 12: FIGURE 11 FIGURE 12 • Slide one BEARING HOUSING (1), one 2 ” SHAFT COLLAR (23), and one 2-1/2 ” OD RUBBER BUMPER (29) over each SLEEVE ASSEMBLY (4) as shown in FIGURE 11. • Using a 1/4 ” Allen wrench, SECURELY tighten each set screw on the 2 ” SHAFT COLLARS (23).
13 FIGURE 13 STEP 13: • Lift up each GUIDE ROD (13) and insert them through each BEARING HOUSING (1) on the SMITH BAR ASSEMBLY (7) then seat GUIDE RODS (13) back into the BUSHINGS in the BASE of the UPRIGHTS (9 & 10). See FIGURE 13. 7 • Lift up each GUIDE ROD (13) and slide one 1 ” SHAFT COLLAR (24) over the bottom of each GUIDE ROD (13).
14 FIGURE 14 STEP 14: • Lift up on each GUIDE ROD (13) and slide the RIGHT & LEFT BAR STOP ASSEMBLIES (8) over the bottom of each GUIDE ROD (13) onto their respective sides then lock the HOOKS of the BAR STOPS (8) onto the CHROME ANGLES (12) then seat GUIDE RODS (13) back into the BUSHINGS in the BASE of the UPRIGHTS (9 & 10).
15 FIGURE 15 STEP 15: • Loosen each 1 ” SHAFT COLLAR (24) and slide each one up firmly against the BUSHINGS of the UPPER SUPPORT (11). See FIGURE 15. • Using a 3/16 ” Allen wrench, SECURELY tighten each set screw on the 1 ” SHAFT COLLARS (24).
16 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 FIGURE 16 STEP 16: • SECURELY assemble threaded end of CABLE ASSEMBLIES (26) into the BEARING HOUSINGS (1) using one 1/2 ” WASHER (20) on each side as shown in FIGURE 16. 26 8 20 • NOTE: Lubricate the GUIDE RODS (13) with a light oil or lubricant that is available at most hardware stores.
17 FIGURE 17 STEP 17: • MAKE SURE ALL CONNECTIONS ARE TIGHT! Thank you for purchasing the Life Fitness 8105 SMITH PRESS. If unsure of proper use of equipment, call your local Life Fitness distributor or call the Life Fitness customer service department at (800) 328-9714.
An important point after buying a device Life Fitness 8105 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Life Fitness 8105 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Life Fitness 8105 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Life Fitness 8105 you will learn all the available features of the product, as well as information on its operation. The information that you get Life Fitness 8105 will certainly help you make a decision on the purchase.
If you already are a holder of Life Fitness 8105, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Life Fitness 8105.
However, one of the most important roles played by the user manual is to help in solving problems with Life Fitness 8105. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Life Fitness 8105 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
