Instruction/ maintenance manual of the product Power System KF-2060 Keys Fitness
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Owner’s Manual 215-00132 11/06 Rev A KF-2060.
Table of Contents 2 Before Y ou Start 3 Important Safety Information 4 Assembly 5-40 W eight R atios 41 W eight Stack Sticker Placement 42 Cable View 43 T op View 44 Exploded View 45 P arts List 46 W .
Before You Start 3 KEYS FITNESS SERIES QUESTIONS? CALL 1-888-380-0482 Monday-Friday 8:30-5:30 Central Time When calling please have the following product information available: Model Name : KF-2060 Serial #: Manufactured Date : PO # : Model Name Decal Location THANK YOU for making this unit a part of your exercise program.
Important Safety Information 4 Prior to assembly , remove components from the box and verify that all the listed parts were supplied. WARNING! Before using this unit or starting any exercise program, consult your physician. This is especially important for persons over the age of 35 and/or persons with pre-existing health problems.
Bo x 1 Assembly 5.
Bo x 2 Assembly 6.
Bo x 3 Assembly 7.
Bo x 4 Assembly 8.
Bo x 5 Assembly 9.
Assembly 10 Bo x 6.
【5 2 】 5 p cs 【5 2 】 5 p cs 【5 3 】 9 pc s 【5 3 】 9 pc s 【5 4 】 5 pcs 【5 4 】 5 pcs Assembly 11 Bo x 7 Bo x 8 Bo x 10 Bo x 12 Bo x 9 Bo x 11.
Assembly 12.
Assembly 13.
Assembly 14.
Step 1 Attach Right Base Frame (4) to R ear Frame (1) using two Nuts (144), four W ashers (143), and two Bolts (137). Attach Left Base Frame (8) to R ear Frame (1) using two Nuts (144), four W ashers (143), and two Bolts (137). Insert Guide Rods (47) into R ear Frame (1).
Assembly 16 Step 2 Slide the weight plates down the Guide Rods (47) in this order - five 15lb Plates (52), nine 10lb Plates (53), five 5lb Plates (54), and the T op Plate (55). Note: Number of weight plates may vary depending on your specific configuration.
Assembly 17 Step 3 Attach Front Upright (19) to Seat P ad Support Receptacle (6) using two Nuts (144), four W ashers (143), and two Bolts (136). Attach Seat P ad Support Receptacle (6) to Base Frame assembly using two Nuts (144), four W ashers (143), and two Bolts (136).
Step 4 Attach Main Upright (7) to Seat P ad Support Receptacle using two Nuts (126), four W ashers (125), and two Bolts (131). Attach Right T op Frame (5) to T op Frame assembly using two Nuts (144), four W ashers (143), and two Bolts (137).
Step 5 Slide Press Station Base Frame (11) over Press Arm Support (10). Next, attach both pieces to Base Frame using two Nuts (144), four W ashers (143), and two Bolts (134). Install Left T op Fr ame over Press Arm Support (10) and T op Frame assembly .
Assembly 20 Step 6 Attach P ec Dec Mount (21) onto Seat Pad Support Receptacle using two Nuts (144), four W ashers (143), and two Bolts (136). Secure in place with one W asher (129), one Spring W asher (119), and one Bolt (137).
Assembly 21 Step 7 Attach Right and Left Leg Hold Leg Fr ames (29 & 30) using two Nuts (144), four W ashers (143), and two Bolts (135). Figure 7.
Assembly 22 Step 8 Slide the Right Pec Dec Arm (22) on to the shaft of the Pec Dec Mount. Secure the arm in place using one Big W asher (102), one W asher (143), one Spring W asher (119), and one Bolt (128).
Assembly 23 Step 9 Attach Leg Extension Lever (20) to Seat Pad Support R eceptacle (6) and secure using Shaft (86), one W asher (117), one Spring W asher (118), and one Allen Bolt (98). Slide Foam Frame w/ Shaft (26) through the Leg Extension Lever (20) and attach Foam Frame w/o Shaft (25) to the other side.
Assembly 24 Step 10 Align Press Arm (35) and Chest Press Cam (12) while inserting Press Station Shaft (38). Slide Pillow Block Bearing (75) onto each side of Press Station Shaft (38) and secure the assembly using two Chrome W ashers (101), two W ashers (143), two Spring W ashers (119), and two Allen Bolts (128).
Assembly 25 Step 11 Attach Bench R ear Frame (15) onto Bench Main Frame (13) and secure using two Nuts (144), four W ashers (143), and two Bolts (133). Attach Bench Front Stabilizer (14) on to Bench Main Frame (13) using two Nuts (144), four W ashers (143), and two Bolts (136).
Assembly 26 Step 12 Attach Bench Seat P ad Support (16) to Bench Main Frame using one Nut (126), two W asher (125), and one Bolt (132). Insert Bench Seat Pad Adjustment Bar (64) into Bench Main Fr ame and secure using one W asher (125) and one Nut (126).
Assembly 27 Step 13 Attach Bench Back P ad Support (17) to Bench Main Frame using one Nut (126), two W ashers (125), and one Bolt (132). Attach Bench Back P ad Adjustment Frame (39) to Bench Back Pad Support (17) using one Nut (126), two W ashers (125), and one Bolt (132).
Assembly 28 Step 14 Attach Bench Seat P ad (48), Bench Lower Back Pad (156) and Bench Back Pad (49) using six W ashers (143) and six Bolts (138). Insert F oam Shaft (40) into Foam Adjustable Bracket (18).
Assembly 29 Step 15 Attach Left and Right Squat Arms (36 & 37) to the Press Arm Assembly (35) using two Safety Pins (73). Next, slide Upholstered Roller Pad (58) onto each Squat Arm (36 & 37) and secure using two Plastic W ashers (90), two Chrome W ashers (101), two W ashers (143), two Spring W ashers (119), and two Bolts (128).
Assembly 30 Step 16 Attach Back P ad (51) to Back Pad Adjustment Bracket (28) using two W ashers (143) and two Bolts (127). Attach Seat P ad (50) to Seat Pad Support (27) using two W ashers (143) and two Allen Bolts (127). Slide both assemblies into receptacles as shown in Figure 16.
Assembly 31 Step 17 Slide two Upholstered Roller Pads (58) onto F oam Frames and secure using two Big Plugs (89). Slide the Long Foam T ube (34) through the hole in Seat P ad Support. Next, slide two Plastic W ashers (90), two Upholstered Roller P ads (58), and two Big Plugs (89) onto each end of Long F oam T ube (34).
Assembly 32 Step 18 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Lat Cable (110) as detailed in Figure 18 . Follow dotted lines to identify exact location of pulleys. See Page 43 “Cable View” for more detail.
Assembly 33 Step 19 Note: This step is only used if you do not have the Leg Press 3 attachment. If you do have Leg Press 3 attachment, please follow instructions located in that manual. Use the Cable Adapter (124) in place of the pulley . Note: Stretch all cables out completely and make sure all twisting is removed before installing.
Assembly 34 Step 20 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Low Row Cable (111) as detailed in Figure 20 . Follow dotted lines to identify exact location of pulleys. See Page 43 “Cable View” for more detail.
Assembly 35 Step 21 Note: Stretch all cables out completely and make sure all twisting is removed before install- ing. Install Pec Dec Cable (112) as detailed in Figure 21 . Follow dotted lines to identify exact location of pulleys. See Page 43 “Cable View” for more detail.
Assembly 36 Step 22 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Long Chest Cable (114) as detailed in Figure 22 . Follow dotted lines to identify exact location of pulleys. See Page 43 “Cable View” for more detail.
Assembly 37 Step 23 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Short Chest Cable (115) as detailed in Figure 23 . Follow dotted lines to identify exact location of pulleys. See Page 43 “Cable View” for more detail.
Assembly 38 Step 24 Connect Long Lat Bar (43) to the Lat Cable (110) using two Gear Hooks (87) and Short Chain (88). Connect Ab Strap (60) or Lat Strap (61) to Low Row Cable (111) using one Gear Hook (87). Connect Short Lat Bar (44) or Ankle Strap (62) to Low Row Cable (111) using two Gear Hooks (87) and Long Chain (116).
Assembly 39 Step 25 Install W eight Shrouds (41) to the left and right side of the weight stacks using four W ashers (117) and four Bolts (98). Install W eight Shroud (42) to the center of both weight stacks and secure using four W ashers (117) and four Bolts (98).
Assembly 40 Congratulations! You have completed the assembly of your new KF-2050..
Weight Ratios 41.
Weight Stack Sticker Placement 42 10 10 15 20 20 25 30 40 50 60 70 80 90 100 30 35 45 55 65 75 85 95 105 1 15 1 15 125 140 155 170 130 145 160 175 190 205 220 235 250 185 200 200 LB Stack 250 LB Stack Y our new POWER SYSTEM unit can be purchased with either a 200 LB or 250 LB weight stack.
Cable View 43.
Top View 44.
Exploded View 45.
KF-2060 Parts List Rev A Ref # Part # Description Qty Ref # Part # Description Qty 1 223-01077 FRAME, REAR KF-2060 1 85 206-00056 SHORT HANDLE GRIPS KPS-1800 1 2 223-01078 FRAME, UP KF-2060 1 86 230-00022 SHAFT FOR LEG EXT.
47 Warranty Information KEYS FITNESS PRODUCTS, L.P. LIFETIME WARRANTY This W arr anty applies in the United States and Canada to products manufactured or distrib- uted by Keys Fitness Products, LP (“K eys”) under the KEYS brand name. The warranty is non- transfer able and v alid only to the original purchaser .
Keys Fitness Products, L.P. 4009 Distribution Drive, Suite 250 Garland, Texas 75041 Customer Service: 1-888-380-0482.
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