Instruction/ maintenance manual of the product Power System 1850 Keys Fitness
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Owner’ s Manual Read all precautions and instruc- tions in this manual before using this equipment. 215-00009 09/04.
T able of Contents 2 Important Safety Information 3 Before Y ou S tart 4 Assembly 5-26 W eight Ratios 27 W eight S tack S ticker Placement 28 Cable V iew 29 T op V iew 30 Exploded V iew 31 Parts List .
Impor tant Safety Inf or ma tion 3 THANK YOU for making this Power System unit a part of your exercise pro- gram. Keys Fitness and our Power System Series assures the very best in value, appearance, durability and biomechanics. This manual will guide you through the assembly process.
Bef or e Y ou Star t 4 Prior to assembly , remove components from the box and verify that all the listed parts were supplied. SAFETY INFORMA TION WARNING! Before using this unit or starting any exercise program, consult your physician. This is especially important for persons over the age of 35 and/or persons with pre-existing health problems.
Assembl y 5 Box 1.
Assembl y 6 Box 2.
Assembl y 7 Box 3 Box 5 Box 6 Box 4.
Assembl y 8.
Assembl y 9.
STEP 1 Insert the two Guide Rods (24) into Rear Base (1) and secure them in place using two W ashers (102), two Spring W ashers (103), and two Allen Bolts (97).
Assembl y 11 STEP 2 Attach the Seat Pad Support Receptacle (2) to Rear Base (1) and secure in place using three Nylon Locknuts (104), six W ashers (102), and three Bolts (94). Connect the Front Upright (86) to Seat Pad Support Receptacle (2) and secure together using two Nylon Locknuts (104), four W ashers (102), and two Bolts (95).
Assembl y 12 S tep 3 Install the Main Upright (3) onto Seat Pad Support Receptacle (2). Secure it in place using three Nylon Locknuts (104), six W ashers (102), and three Bolts (94) on the side. T wo Bolts (98), one Spring W asher (1 17), three W ashers (101), one Nylon Locknut (95) will secure it at the bottom.
Assembl y 13 S tep 4 Slide one W eight Stack Bumper (30) down each Guide Rod (24). Next, slide the weight plates down the Guide Rods (24) in this order - five 15lb Plates (36), nine 10lb Plates (37), five 5lb Plates (38), and the T op Plate (27).
S tep 5 Attach Press Arm Support (5) to Main Upright (3) by aligning the holes and sliding the Shaft (74) through. Secure the Shaft (74) in place using two Set Screws (84). Install Press Arm (6) to Press Arm Support (5) by aligning the holes and sliding the Shaft (73) through.
Assembl y 15 S tep 6 Slide the Right Pec Dec Arm (8) on to the shaft of the Pec Dec Mount (7). Secure the arm in place using one Big W asher (76), one W asher (102), one Spring W asher (103), and one Allen Bolt (97).
Assembl y 16 S tep 7 Install the Right and Left Hold Leg Frames (17 & 18) to Main Upright (3) and secure using two Nylon Locknuts (104), four W ashers (102), and two Bolts (95).
Assembl y 17 S tep 8 Slide the Shaft (72) into the Leg Extension Lever (10). Attach Leg Extension Lever (10) to Seat Pad Support Receptacle (2) and secure using one W asher (1 19), one Spring W asher (1 15), and one Allen Bolt (1 18).
Assembl y 18 S tep 9 Attach the Seat Pad (26) to the Seat Pad Support (13) using two W ashers (102) and two Allen Bolts (96). Slide the Seat Support assembly into the Seat Pad Support Receptacle (2) and secure by tightening the Locking Pop Pin (52).
Assembl y 19 S tep 10 Slide two Upholstered Roller Pads (42) onto Foam Frames (1 1 & 12) and secure using two Big Plugs (65). Slide the Long Foam T ube (77) through the hole in Seat Pad Support (13). Slide two Plastic W ashers (87) onto each end of Long Foam T ube (77).
Assembl y 20 S tep 1 1 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Chest Press Cable (45) as detailed in Figure 1 1. Follow dotted lines to identify exact location of pulleys. See Page 29 “Cable V iew” for mor e detail.
Assembl y 21 S tep 12 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Mid Pulley Cable (46) as detailed in Figure 12. Follow dotted lines to identify exact location of pulleys. See Page 29 “Cable V iew” for mor e detail.
Assembl y 22 S tep 13 Note: This step is only used if you do not have the Leg Press 2 attachment. Use the Cable Adapter (1 13) in place of the pulley . Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Leg Press Cable Substitute (47) as detailed in Figure 13.
Assembl y 23 S tep 14 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Pec Dec Cable (49) as detailed in Figure 14. Follow dotted lines to identify exact location of pulleys. See Page 29 “Cable V iew” for mor e detail.
Assembl y 24 S tep 15 Connect Long Lat Bar (70) to the Chest Press Cable (45) using two Gear Hooks (33) and Short Chain (35). Connect Ab S trap (40) or Lat Strap (34) to Mid Pulley Cable (46) using one Gear Hook (33). Connect Short Lat Bar (71) to Mid Pulley Cable (46) using two Gear Hooks (33) and Long Chain (32).
Assembl y 25 S tep 16 Install W eight Shrouds (20) to each side of the Main T op Beam (4) using two W ashers (102), two Spring W ashers (103), and Allen Bolts (97 & 1 18). Secure the bottom portion of the W eight Shrouds (20) to the Rear Frame (1) using two W ashers (1 19) and two Allen Bolts (1 18).
Assembl y 26 Congratulations! Y ou have completed the assembly of your new KPS-1850..
W eight Ratios 27 KPS-1850 Weight(lbs) 100% 95% 90% 65% 45% 10 10 9.5 9 6.5 4.5 15 15 14.25 13.5 9.75 6.75 20 20 19 18 13 9 25 25 23.75 22.5 16.25 11.25 30 30 28.5 27 19.5 13.5 35 35 33.25 31.5 22.75 15.75 45 45 42.75 40.5 29.25 20.25 55 55 52.25 49.5 35.
W eight Stack Stic k er Placement 28 10 10 15 20 20 25 30 40 50 60 70 80 90 100 30 35 45 55 65 75 85 95 105 11 5 11 5 125 140 155 170 130 145 160 175 190 205 220 235 250 185 200 200 LB S t ack 250 LB S t ack Y our new POWER SYSTEM unit can be purchased with either a 200 LB or 250 LB weight stack.
Cable V iew 29.
T op V iew 30.
Exploded V iew 31.
REF# KEYS PART# DESCRIPTION QTY. REF# KEYS PART# DESCRIPTION QTY. 1 223-00235 Rear Base 1 61 206-00020 Square Plug 44.5 2 2 223-00236 Seat Pad Support Receptacle 1 62 206-00140 Square Plug 50.8 2 3 223-00237 Main Upright 1 63 206-00001 Square Plug 76.
W ar r anty Infor ma tion KEY S FITNESS PRODUCTS, L.P . POWER SY STEM SERIES LIFETIME WARRANTY This W arranty applies in the United S tates and Canada to products manufactured or distributed by Keys Fitness Products, LP (“Keys”) under the KEYS brand name.
Customer Service 1.888.340.0482 Keys Fitness 4009 Distribution Drive Suite 250 Garland, TX 75041 www .keysfitness.com.
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