Instruction/ maintenance manual of the product OFG-391 Henny Penny
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OPERA T OR’S MANUAL Henny Penny Open Fryer-Gas Model OFG-391.
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Model OFG- 391 FM05-025-F Revised 8-6-10 LIMITED W ARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original.
Model OFG- 391 This manual should be retained in a convenient location for future reference. A wiring diagram for this appliance is located on the rear shroud cover of the control panel. Post in a prominent location, instructions to be followed if user smells gas.
Model OFG- 391 T echnical Data for CE Marked Pr oducts Nominal Heat Input: Natural (I 2H ) = 26,4 kW (90,000 Btu/h) (Net) Natural (I2E) = 26,4 kW (90,000 Btu/h) Natural (I2S) = 23,75 kW (81,000 Btu/h).
HENNY PENNY 8 HEAD GAS OPEN FR YER SPECIFICA TIONS Height 61" (155 cm) W idth 24" (61 cm) Depth 41¾" ( 107 cm) Floor Space Approximately 7 sq. ft. (.65 sq. m.) Pot Capacity 8 head of chicken (20 lbs.) (9.1 kg) 130 lbs. shortening (46 Kg.
Model OFG- 391 T ABLE OF CONTENTS Section Page Section 1. INTRODUCTION .................................................................................................... 1- 1 1-1 Introduction .........................................................
Model OFG- 391 1-1. INTRODUCTION The Henny Penny open fryer is a basic unit of food processing equipment. This unit is used only in institutional and commercial food service operations. As of August 16, 2005, the W aste Electrical and Electronic Equip- ment directive went into effect for the European Union.
Model OFG- 391 1-4. SAFETY The Henny Penny open fryer has may safety features incorporated. However , the only way to ensure a safe operation is to fully under stand the proper installation, operation, andmaintenance proce dures. The instructions in this manual have been prepared to aid you in learning the proper procedures.
Model OFG- 391 SECTION 2. INST ALLA TION This section provides the installation and unpacking instructions for the Henny Penny model OFG-391, open fryer .
Model OFG- 391 Do not drop. The counterweights weigh approximately 18 lbs. (8.1 kg.) each. Handle with care, or personal injury could result. 8. Remove rear service cover . 9. Load the 4 weights into the counterweight assembly . 10 . Replace rear service cover .
Model OFG- 391 Optional Ramp Unloading 2 - 3 7 03.
Model OFG- 391 908 2-4.
Model OFG- 391 2-3. SELECTING THE FR YER The proper location of the fryer is very important for operation, LOCA TION speed, and convenience. Choose a location which provides easy loading and unloading without interfering with the final assembly of food orders.
Model OFG- 391 2-5. VENTILA TION OF FR YER The fryer should be located with provision for venting into adequate exhaust hood or ventilation system. This is essential to permit efficient removal of the flue gases and frying odors. Special precaution must be taken in designing an exhaust canopy to avoid interference with the operation of the fryer .
Model OFG- 391 2-7. GAS PIPING • The fryer must be isolated from the gas supply piping (Continued) system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.
Model OFG- 391 403 2- 8.
Model OFG- 391 2-8. GAS LEAK TEST Prior to turning the gas supply on, be sure the gas valve knob on the gas control valve is in the OFF position. The word “OFF” is at the bottom of the knob when the valve is closed. After the piping and fittings have been installed, check for gas leaks.
Model OFG- 391 2-10. ELECTRICAL The gas fryer requires 120 volt, single phase 60 Hertz, 10 REQUIREMENTS amp, 3 wire grounded (earthed) service, or 230 volt, single phase, 50 Hertz service.
Model OFG- 391 BOIL-OVER PREVENTION IN HENNY PENNY FR YERS F AILURE T O FOLLOW THESE INSTRUCTIONS CAN RESUL T IN SHOR TENING OVERFLOWING THE FR YPOT WHICH COULD CAUSE SERIOUS BURNS, PERSONAL INJURY . FIRE AND/OR PROPERTY DAMAGE. • THE SHOR TENING MA Y BE STIRRED ONL Y DURING THE MORNING ST AR T UP PROCEDURE.
Model OFG- 391 3-1. OPERA TING COMPONENTS COOK/PUMP Switch A three way switch with center OFF position; move the switch to the position marked COOK to operate the fryer; move the switch to the positio.
Model OFG- 391 3-1. OPERA TING COMPONENTS (Continued) High Limit This high temperature control senses the temperature of the shortening; if the temperature of the shortening exceeds 450°F (230°C), t.
Model OFG- 391 3-2. LID OPERA TION T o close lid: 1. Lower the lid until latch comes into contact with the pot. T o open lid: 1 . Unlatch the front lid latch. 2. Lift up on handle to raise lid. 3-3. SWITCHES AND Refer to image at end of this section. INDICA T ORS Fig.
Model OFG- 391 3-3. SWITCHES AND INDICA T ORS (Continued) Fig. Item Description Function No. No. 3 -2 9 Press to access program modes; once in the Program Mode, it is used to advance to the next setti.
Model OFG- 391 403 3-5 14 1 2 3 4 5 6 7 8 9 13 1 1 12 10 Figure 3-2.
Model OFG- 391 3-4. CLOCK SET Upon initial start-up, or PC board replacement, if “CLOCK SET” automatically appears in the display , start with step 4. 1. Press and hold for 5 seconds until “LEVEL 2” shows in display . 2. Press and “CLOCK SET”, “ENTER CODE” shows in display .
Model OFG- 391 3-4. CLOCK SET 14. Press and “CS-6, CLOCK MODE” shows in the (Continued) display , along with “1.AM/PM”. “1.AM/PM” is 12 hour time, “2.24-HR” is 24 hour time. Press to change. 15. Press and “CS-7, DA YLIGHT SA VINGS ADJ” shows in the display , along with “2.
Model OFG- 391 3-5. FILLING OR ADDING SHOR TENING The shortening level must always be above the heating elements when the fryer is heating and at the frypot level indicators on the r ear of the frypot (Figur e 3-3). Failur e to follow these instructions could r esult in a fir e and/or damage to the fryer .
Model OFG- 391 3-6. PRODUCT RACKING RECOMMENDA TIONS The rack positions are referenced starting at the bottom: 4 _____________ 3 _____________ 2 _____________ 1 _____________ The bottom position is to be avoided on small loads because it is closer to the cold zone.
Model OFG- 391 3-7. BASIC OPERA TION Follow the procedures below on the initial start-up of the fryer , and each time the fryer is brought from a cold, or shut down condition. 1 . Make sure the frypot is filled with shortening to the 2 lower level indicators DO NOT OVERLOAD, OR PLACE PRODUCT WITH EXTREME MOISTURE CONTENT INTO THE RACKS.
Model OFG- 391 3-7. BASIC OPERA TION 4. Allow fryer to heat until illuminates. (Continued) Bypass the Melt Cycle, if desired, by pressing a product button and holding it for five seconds. The display shows “EXIT MEL T? 1=YES 2=NO”. Press to exit melt.
Model OFG- 391 3-7. BASIC OPERA TION 9. Unlatch and raise the lid cautiously . (Continued) 10. Using the rack handles, remove the racks of product from the carrier , starting with the top rack, to prevent damaged product. 1 1. If a Quality time (hold time) was programmed, the controller automatically starts the hold timer .
Model OFG- 391 3-8. CARE OF THE SHOR TENING FOLLOW THE INSTRUCTIONS BELOW TO A VOID SHOR TENING OVERFLOWING THE FRYPOT , WHICH COULD RESUL T IN SERIOUS BURNS, PERSONAL INJURY , FIRE, AND/OR PROPER TY DAMAGE. 1. T o protect the shortening when the fryer is not in immediate use, the fryer should be put into the Idle Mode.
Model OFG- 391 3-9. FIL TERING INSTRUCTIONS (continued) FIL TER ONL Y WHEN THE SHOR TENING TEMPERA TURE IS LESS THAN 275° F (135° C). FAILURE T O DO SO CAN RESUL T IN SHOR TEN- IN G OVERFLOWING THE FR YPOT , CAUSING SERIOUS BURNS, PERSONAL INJUR Y , AND/OR PROPER TY DAMAGE.
Model OFG- 391 3-9. FIL TERING INSTRUCTIONS (Continued) BRUSH ALL CRACKLINGS FROM FR YPOT SURF ACES AND THE COLD ZONE DURING THE FIL TERING PROCESS. FAILURE T O DO SO CAN RESUL T IN SHOR TENING OVERFLOWING THE FR YPOT , WHICH COULD CAUSE SERIOUS BURNS, PERSONAL INJURY , FIRE AND/OR PROPER TY DAMAGE.
Model OFG- 391 c. Rinse the frypot interior . Especially work on hard to clean areas, like the frypot bottom and burner tubes. d . After thorough rinsing with shortening, close the drain valve. e. Turn the COOK/PUMP switch to the OFF position. ONL Y CONNECT AND DISCONNECT THE FIL TER RINSE HOSE WHEN THE MAIN POWER SWITCH IS IN THE OFF POSITION.
Model OFG- 391 3-10. CHANGING THE FIL TER ENVELOPE (Continued) 4 . Lift the filter screen assembly from the drain pan. 5 . Wipe the shortening and crumbs from the filter drain pan. Clean the filter drain pan with soap and water . Thoroughly rinse with hot water .
Model OFG- 391 3-1 1. LIGHTING AND T o light burner: SHUTDOWN OF THE 1. T urn COOK/PUMP switch to the OFF position. BURNERS 2. Rotate gas valve knob clockwise to the OFF position and wait at least five(5) minutes before continuing to next step. 3. Rotate gas valve knob counter clockwise to the ON position.
Model OFG- 391 3-12. FIL TER PUMP MOT OR The filter pump motor is equipped with a manual reset button, located on the rear of the motor , in case the motor overheats. W ait about 5 minutes before attempting to reset this protective device to allow motor to cool.
Model OFG- 391 3-13. CLEANING THE FR YPOT 5 . Fill the frypot to the level indicators with hot water . (Continued) Add 8 to 10 ounces of fryer cleaner (Henny Penny part number 12101) to the water and mix thoroughly .
Model OFG- 391 3-13. CLEANING THE FR YPOT 8 . After cleaning, turn off the COOK/PUMP switch. Open (Continued) the drain valve and drain the cleaning solution from the frypot into the filter drain pan and discard. 9 . Close the drain valve and refill the frypot with plain hot water to upper level indicator line.
Model OFG- 391 3-15. PREVENTIVE MAINTENANCE Before servicing the fryer: • Gas supply should be turned off to avoid fire or explosion. • Electrical supply should be unplugged or wall circuit breaker turned off to avoid electrical shock.
Model OFG- 391 3-15. PREVENTIVE Lubricating Lid Rollers - Annually MAINTENANCE (Continued) The lid rollers, in the back of the fryer , should be lubricated at least once a year , to allow the lid easy movement. 1. Remove the back shroud of the fryer .
Model OFG- 391 3-16. PROGRAMMING 3 . Press and release the desired product button (1 to 10). (Continued) Press to copy a product, erase a product, preset a product, erase all products, or preset all products. 4 . Press and release . The name of that product shows in the display .
Model OFG- 391 3-15. PROGRAMMING 8. Press and release and “2. STEP 2 A T” shows in (Continued) display , along with a step 2 time. If no step 2 is desired, set time to “0:00” and press . If a step 2 is desired, press and set a time. Then press to set the temperature.
Model OFG- 391 1 1. Press and release and “LOAD COMP” shows in the display along with the load compensation value. This automatically adjusts the time to account for the size and temperature of the cooking load. Press and release to change this value to a max.
Model OFG- 391 “2,Mixed” a . “FIL TER AFTER” shows in the display , along with the preset number of Cook Cycles. b. Press and release until the desired number of Cook Cycles between filters shows in the display . For example, if 4 is set for a product, each time that product is selected, it counts 1/4, or 25%.
Model OFG- 391 The following are examples of copying and erasing products: Copying Press to select the presently displayed “COPY A PROD” option. “COPY __ T O __” shows in display . The first set of “_” is blinking. Select the product you wish to copy from , for example, by pressing the button: “COPY 2 T O __” shows in display .
Model OFG- 391 3-17. SPECIAL PROGRAM The Special Program mode is used to set more detailed MODE parameters listed below . SP-1 · Degrees Fahrenheit or Celsius SP-2 · Language: English, French, Germa.
Model OFG- 391 Language (SP-2) a. Follow steps 1 and 2 above. b. Press and release button. “SP-2” and “LANGUAGE” flashes on the display , along with the language (Ex:” 1.ENGL”) c. T o toggle to the desired language, press and release . System Initialization (SP-3) This step resets the controls, but doesn’t erase product settings.
Model OFG- 391 T ype of shortening to be melted - Liquid or Solid (SP-6) The Melt Cycle can be set to the type of shortening being used. a. Follow steps 1 and 2 above. b. Press and release 5 times. “SP-6” and “MEL T CYCLE SELECT” flashes on the display , along with “l=LIQ” or “2=SOLID”.
Model OFG- 391 3-17. SPECIAL PROGRAM e . Change the idle setpoint temperature, by pressing MODE (Continued) f. Press and release . “SP-7B” and “AUTO-IDLE MINUTES” shows in the display , along with the preset time. g . Press to set the minutes the cooker stays idle before the Auto-idle is enabled; 60 the maximum, OFF the minimum.
Model OFG- 391 3-17. SPECIAL PROGRAM f . Press and “SP-8C” shows in the display , if YES MODE (Continued) was chosen in step e. “FIL TER LOCKOUT A T…” and a value between 100% and 200% shows in display . Press to change this value. g. Press and “SP-8D” shows in the display , followed by “LOCKOUT -HEA T OIL.
Model OFG- 391 3-17. SPECIAL PROGRAM MODE (Continued) SCHEDULE m . If “4,SCHED” is selected, “SP-8A” shows in the display , and followed by “SCHEDULE”. Press the and up to 4 different times of day can be programmed, by pressing . . EX: SP-8A “SCHEDULE” F1: 10.
Model OFG- 391 3-17. SPECIAL PROGRAM Product Buttons (Sp-9) MODE (Continued) This mode allows you set up the way products are selected, and Cook Cycles started, in the cook mode. a. Follow steps 1 and 2 above. b. Press and release until “SP-9” and “PRODUCT BUTT ONS” flashes in the display .
Model OFG- 391 3-17. SPECIAL PROGRAM MODE (Continued) Program Code Change (SP-15) This allows the operator to change the program code (factory set at 1, 2, 3) used to access Product Programming, Special Programming, Clock Set, Data Comm, and Heat Control Modes.
Model OFG- 391 e. If satisfied with code, press . “*CODE CHANGE*” shows in display . f. If not satisfied with code, press and *CANCELLED* shows in display , then reverts back to “SP-16” and “CHANGE USG CODE ? 1=YES”. Then the above steps can be repeated.
Model OFG- 391 3-19. INFORMA TION MODE This mode gathers and stores historic information on the fryer and operator ’ s performance. Press and at the same time and “*INFO MODE*” shows on display . Press or to access the steps and press to view the statistics within each step.
Model OFG- 391 3-19. INFORMA TION MODE 2. LAST LOAD (Continued) Press to view the following information from the most recent Cook Cycle. FUNCTION DISPLA Y EX: T ime of day the last cook cycle was started STARTED 10.
Model OFG- 391 3-19. INFORMA TION MODE 4. REVIEW USAGE (Continued) Press to view the accumulated information since the data was manually reset: FUNCTION DISPLA Y EX: Day the usage data was previously .
Model OFG- 391 3-19. INFORMA TION MODE Press to view the specific status of each input. An (Continued) underscore (“_”) indicates the input is not presently detected.
Model OFG- 391 3-19. INFORMA TION MODE Press and “6. PMP_ AIR_” shows in display . (Continued) Press to view the amp “DRA W” status of the pump motor output and air valve output. “PMP ” and “AIR ” in the display means the amps are good.
Model OFG- 391 Power switch on but fryer completely inoperative Shortening not heating Foaming or boiling over Shortening not draining Filter motor won’t run Product Color Not Correct: A.
Model OFG- 391 4-2. ERROR CODES In the event of a control system failure, the digital display will show an Error Message. These messages are coded: “E-4”, “E-5”, “E-6”, “E-10”, “E-15”, “E-20 A-D”, “E41”, “E-46”, “E-47”, “E-48”, E-70B, E-92.
Model OFG- 391 703 4-3 4-2. ERROR CODES (Continued) DISPLA Y CAUSE PANEL BOARD CORRECTION “E-41” Programming T urn switch to OFF position, then back to ON; if display failure shows “E-41”, the.
Model OFG- 391 G L O S S A R Y HENNY PENNY OPEN FRYERS air valve a valve on the eight head fryer that allows air into the filter lines when the pump is on in the mixing mode on eight head fryers airfl.
Model OFG- 391 data plate a label or plate located on the right side panel of the fryer that indicates the fryer type, serial number , warranty date, and other information drain handle the handle used.
Model OFG- 391 gas control valve an automatic dual controller that controls gas to both pilot lights and gas (gas fryers only) pressure to burners on fryers; if either pilot light goes out, the contro.
Model OFG- 391 power/pump switch a three-way switch located on the front control panel of the fryer that serves as an off/on switch and a filter switch product a food item cooked in the fryer rack the.
*FM05-025-f* Henny Penny Corp., Eaton, Ohio 45320, Revised 8-6-10 Henny Penny Corporation P .O.Box 60 Eaton,OH 45320 1-937-456-8400 1-937-456-8402 Fax T oll free in USA 1-800-417-8417 1-800-417-8434 Fax w w w .
An important point after buying a device Henny Penny OFG-391 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Henny Penny OFG-391 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Henny Penny OFG-391 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Henny Penny OFG-391 you will learn all the available features of the product, as well as information on its operation. The information that you get Henny Penny OFG-391 will certainly help you make a decision on the purchase.
If you already are a holder of Henny Penny OFG-391, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Henny Penny OFG-391.
However, one of the most important roles played by the user manual is to help in solving problems with Henny Penny OFG-391. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Henny Penny OFG-391 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
