Instruction/ maintenance manual of the product Super Marathon Series Frymaster
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NON-CE & Dean, a member of the C ommercial Food Equipm ent Service Associati o n, recomm ends using CFESA Certified Technicians. MAY 2008 www.frymaster.
ii Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs.
iii DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other cooking appliance.
iv Dean Millivolt Gas Fryers Service and Parts Manual TABLE OF CONTENTS Page # 1. SERVICE PROCEDUR ES 1-1 1.1 Functional Description 1-1 1.2 Accessing Fryers for Servicing 1-3 1.3 Cleaning the Gas Valve Vent Tube 1-3 1.4 Calibrating the Operating Thermostat 1-4 1.
v Dean Millivolt Gas Fryers Service and Parts Manual TABLE OF CONTENTS (CONT.) Page # 2. PARTS LIST 2-1 2.1 Cabinetry Components, Single Fryers 2-1 2.2 Cabinetry Components, Multi-Battery Systems 2-4 2.3 Component Box Components and Related Components (Non-CE and CE) 2-6 2.
DEAN MILLIVOLT GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description Dean Super Runner an d Super Marathon Series fryer s are millivolt fryers , which require no electricity to operate (systems with built -in filtration and/ or other acces sorie s will require electric power).
1-2 1.1 Functional Description (cont.) An electromechanical millivolt ga s valve regulates gas flow to the burner manifold. Dean m illivolt fryers use a pilot ignition syst em to control burner firing.
1-3 1.2 Accessing Fryers for Servicing DANGER Moving a fryer filled with cooking oil ma y cause spilling or splattering of the hot liquid. 1. Drain all cooking oil from the fryer. 2. Shut off the gas supply to the unit and disconnect the unit from the gas supply.
1-4 1.4 Calibrating the Operating Thermostat 1. Ensure the frypot is filled to the proper lev el with oil before proceeding. 2. Light the pilot. 3. Set the temperature control knob to 350°F (177°C). 4. Let the burners cycle on and off automatically three tim es in order for th e oil temperature to become uniform.
1-5 1.5 Check Burner Manifold Pressure WARNING This task should be performed by qualified service personnel only. 1. Ensure that the gas valve knob is in the "OFF" position (non-CE), or press red button to turn gas valve off (CE). 2. Remove the pressure tap plug from th e gas valve (see illustration below).
1-6 1.6 Adjusting the Pilot Flame 1. Remove the cover shown in the illustration be low to access the pilot flame adjustm ent screw in the gas valve. 2. Using a small, flat-tipped screwdriver, turn the pilot flame adjustment screw counterclockwise to increase the length of the flame or clockwise to decrease the length of the flam e.
1-7 1.7.1 Replacing the Oper ating Thermostat (cont.) 6. First, loosen the capillary tube com pression fittin g until it slid es freely on the capillary tube. Second, loosen the frypot pass-through nut until it slides freely on the capillary tube. Remove the capillary tube and bulb from the frypot.
1-8 1.7.2 Replacing the High-Limit Thermostat 1. Follow instructions for replacing operating thermostat, section 1.7.1, om itting steps 2 and 12. 1.7.3 Replacing the Gas Valve DANGER Drain the frypot or remove the handle from the drain valve before proceeding further.
1-9 1.7.4 Replacing the Frypot (cont.) 9. Recover the drain valve, high-limit thermost at, operating thermostat, and burner m anifold assembly from the failed frypot. 10. Clean the threads on the r ecovered parts, apply Loctite PST 567 or equivalent th read sealer, and install them on the repla cement frypot.
1-10 ROBERTSHAW-UNITROL 7000 SYSTEM CHECK 1. Complete System Check With thermostat contacts closed and ga s cock dial in the “ON” position, the main burner should ignite. Measure the readin g between the 2 & 3 terminals. If the reading is more than 100MV, replace the gas valve.
1-11 Pilot failures fall into on e of two categories – failure to ligh t or f ailure to remain lit. Pilot Fails to Light 1. Gas is not being supplied to the valve: Check fo r a closed gas cutoff valve upstream of the gas valve.
1-12 1.8.2 Improper Burner Functioning Fluctuating flame intensity is norm ally caused by improper or fluctuating incoming gas pressure, but may also be the result of variations in the kitchen atmosphere. Variation in the kitchen atmosphere is usually caused by air conditioni ng and/or ventilation un its starting and stopping.
1-13 1.8.4 Filtration Problems The majority of filtratio n problems arise from operato r error. One of the m ost common errors is placing the filter paper on the bottom of the f ilte r pan rather than over the f ilter screen.
1-14 1.8.4 Filtration Problems (cont.) 3. Prior to reassembly, the inside housing must be clean and free of any sedim ent or debris. Failure to completely clean the inside housing and ring gear will cause gear binding after reassembly.
1-15 1.9 Wiring Diagrams 1.9.1 Current Production Units wi th Honeywell Gas Valve (Non-CE) HONEYWELL 1/2 P.S.I. 1/2 P.S.I. HONEYWELL OFF ON PILOT C HONEYWELL 1/2 P.
1-16 1.9.2 Current Production Units wi th Honeywell Gas Valve (CE) FENWALL OPERATING THERMOSTAT HIGH-LIMIT THERMOSTAT PILOT THERMOCOUPLE PILOT GENERATOR 8050531A ROBERTSHAW OPERATING THERMOSTAT TH TH .
1-17 1.9.3 Current Production Units with R obertshaw Gas Valve (After May, 2002) Therm opile Op erat ing The rm os t at High-Limit Thermost at 1C 2C TH TH TP TP.
1-18 1.9.4 UFF Filtra tion Wiring Diagram T3 P2 T8 HEAT TAPE - 25 WATT P/N 810-2100 MOTOR COVER PLATE P/N 807-3643 FUSE HOLDER P/N 807- 1321 FUSE P/N 807-3 59 2 LOW VO LTAG E SHO WN BLK WHT#1 P/N 807-.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Cabinetry Components, Single Fryers 1 2 3 4 6 7 8 12 13 14 15 16 17 18 19 20 22 23 24 25 27 28 26 5 21 9 10 11 ITEM PART # COMPONENT * 810-2793 .
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-2 2.1 Cabinetry Components, Single Fryers (cont.) ITEM PART # COMPONENT 4 810-0357 Caster, Swivel- With Brake- All Millivolt Fryers 5 810-0356 Caster,.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-3 2.1 Cabinetry Components, Single Fryers (cont.) ITEM PART # COMPONENT * 210-3419 Top Cap (Front Canopy)- SM50GDD * 210-2821 Top Cap (Front Canopy)- SM60G, SR62G * 210-2811 Top Cap (Front Canopy)- SM80G 19 12-0366-2 Flue Cap- SR38G obsolete * 823-4175 Flue Cap- SR42G, SR52G (A fter Feb.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.2 Cabinetry Components, Multi-Battery Fry ing Systems 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19 18 17 20 See Sec tion 2.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-5 2.2 Cabinetry Components, Multi-Battery Fry ing Systems ITEM PART # COMPONENT 15 200-2830 Base, Filter Frame- Lowe r- SM 20/50 & 50 Series Multi.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.3 Component Box Components a nd Related Components (CE and Domestic)* * Components are applicable to al l Millivolt fryers covered in th is manual unless otherwise noted.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-7 2.3 Component Box Components a nd Related Components (CE and Domestic- cont.) ITEM PART # COMPONENT 1 826-2013 Thermostat, Sunne (Use 807-1692 for C.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.4 Frypot and Burner System Components 2.4.1 SM220 and SM20/20/~ Systems 1 2 3 4 5 7 8 9 6 10 11 12 13 14 15 17 18 16 19 22 20 21 ITEM PART # COMPO.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-9 2.4.1 SM220 and SM20/ 20/~ Systems (cont.) ITEM PART # COMPONENT 2 813-0003 Tee, ½" NPT BM 3 813-0087 Nipple, ½" NPT x 1-½" BM 4 8.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.4.2 SR Series, SM35G, SM40G and SM50G Systems 1 2 3 5 6 7 8 9 10 11 4 12 13 15 16 17 18 14 19 21 20 25 SM50G Shown 22 23 24.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-11 2.4.2 SR Series, SM35G, SM40G and SM50G Systems (cont.) ITEM PART # COMPONENT 1 12188-1 Frypot- M/S (After 6/98)- SR38G obsolete * 12188-2 Frypot- .
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.4.2 SR Series, SM35G, SM40G and SM50G Systems (cont.) ITEM PART # COMPONENT Gas Valve and Related Plumbing- SM50G – Plumbing Will Vary From Mod.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-13 2.4.3 SR62, SM60G and SM80G Systems 16 20 1 2 3 5 4 18 6 7 8 15 9 10 11 12 13 14 21 24 30 17 19 22 23 SM80G Shown 25 26 27 29 28.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-14 2.4.3 SR62, SM60G and SM80G Systems (cont.) ITEM PART # COMPONENT 1 823-3506SP Frypot- M/S- SM80G (After 10/99) obsolete use 823-3494SP * 823-3494S.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-15 2.4.3 SR62, SM60G and SM80G Systems (cont.) ITEM PART # COMPONENT 22 810-2043 Clamp, Pipe- ½" 23 809-0805 Bolt, Pipe Clamp- ¼”-20 x ½&quo.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-16 2.5 Oil Drain Manifold Componets 2.5.1 1½” Oil Drain Ma nifold, Drain Flush and Drain Valve Components* *Typical components illustrated below.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.5.1 Oil Drain Manifold , Drain Flush and Drain Va lve Components (cont.) ITEM PART # COMPONENT 1 823-3565 Elbow, with Bracket (LH)- 1-¼"- U.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-18 2.5.2 3” Oil Drain Manifold, Dr ain Flush and Drain Valve Components To Drain Valve To Drain Valve To Drain Valve To Drain Valve Stud located on .
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-19 2.5.2 3” Oil Drain Mani fold, Drain Flush & Drain Valve Components (cont.) ITEM PART # COMPONENT 1 823-4712 Tube, 3” Oval Dump 2 823-4681 T.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-20 2.6 Oil Return Manifold Components 2.6.1 Oil Return Ma nifold Components; Fryers with 1½” Drains* *Typical components illustrated below.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-21 2.6.1 Oil Return Manifold Components; Fryers with 1½” Drains (cont.) ITEM PART # COMPONENT 13 813-0673 Nipple, ½” x 8-½" NPT BM 14 810-.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-22 2.6.2 Oil Return Manifold Com ponents; Fryers with 3” Drains ITEM PART # COMPONENT 106-4100 Oil Return Assembly – Middle 106-4101 Oil Return As.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-23 2.7 Oil Return and Oil Flush Components 2.7.1 Oil Return and Oil Flush Co mponents; Fryers with 1½” Drains* *Typical components illustrated below.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-24 2.7.1 Oil Return and Oil Flush Compone nts; Fryers with 1½” Drains (cont.) ITEM PART # COMPONENT 1 Microswitch Bracket Assembly , Oil Return * 2.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-25 2.7.2 Oil Return and Oil Flush Co mponents; Fryers with 3” Drains.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-26 2.7.2 Oil Return and Oil Flush Compone nts; Fryers with 3” Drains (cont.) ITEM PART # COMPONENT 106-4006 Microsw itch Bracket Ass embly, Oil Retu.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-27 2.8 Under Fryer Filter (U FF) Components 2.8.1 SM50 and SM60 Series Fryers (Except IHOP) 1 2 3 4 5 6 7 8 9 10 11 12 ITEM PART # COMPONEN T 1 823-35.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-28 2.8.2 SM50 Series Fryers, IH OP UFF 50 with Filter Leaf 1 2 3 4 5 6 7 8 10 11 9 ITEM PART # COMPONENT 106-2109SP Filter Pan Assembly- UFF 50 IHOP (.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-29 2.8.3 SM80 Series Fryers 1 2 3 4 5 6 7 8 12 9 10 11 ITEM PART # COMPONEN T 1 106-1584SP Filter Pan, UFF 80 2 823-3365 Support Grid (Bottom P an Scr.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-30 2.9 Single Under Fryer Filter (SUFF) Components 2.9.1 SM50 Series Fryers 1 2 3 4 5 6 7 8 12 9 10 11 ITEM PART # COMPONENT 106-2257SP Filter Pan Ass.
DEAN MILLIVOLT GAS FRYERS CHAPTER 2: PARTS LIST 2-31 2.9.2 SM60 and SM80 Series Fryers 1 2 3 4 5 6 7 8 12 9 10 11 ITEM PART # COMPONENT 1 823-3774 Filter Pan, SUFF 60 (Use 106-222 8SP for Assembly) * .
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An important point after buying a device Frymaster Super Marathon Series (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster Super Marathon Series yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster Super Marathon Series - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster Super Marathon Series you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster Super Marathon Series will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster Super Marathon Series, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster Super Marathon Series.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster Super Marathon Series. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster Super Marathon Series along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
