Instruction/ maintenance manual of the product Single Under Fryer Filter (SUFF) Frymaster
Go to page of 54
PARTS LIST INCLUDED Frymaster/Dean, a mem ber of the Commerc ial Food Equipment Service Association , recommends using CFESA Certified Tec hnicians. PRINTED IN THE USA 24-Hour Service Hotline 1-800-55.
Please read all sections of this manual and retain for future reference. Installation, maintenance, and repairs s hould be performed by your Frymaster/Dean Factory Authorized Service Agency. WARNING Safe and satisfactory operation of y our equipment depends on its proper installation.
NOTICE: If this filter unit is cleaned with water, disconnect the unit from power source before cleaning and thoroughly dry the filter unit before reconnecting to electrical power source. DANGER The crumb tray (if equipped) in portable filter sy stems must be emptied into a fireproof container at the end of frying operati ons each day.
TABLE OF CONTENTS SUFF/UFF FILTRATION SYSTEMS INSTAL LATION & OPERATION MANUAL Chapter 1. INTRODUCTION 1-1 1.1 Ordering Parts 1-1 1.2 Service Information 1-1 1.3 After Purchase 1-2 1.4 Safety Information 1-2 Chapter 2 IMPORTANT INFORMATION 2-1 2.1 General 2-1 2.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1-1 1.1 Ordering Parts Customers may order parts directly from their local Factory Authorized Service Cen ter (FASC).
SUFF/UFF FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1-2 1.3 After Purchase In order to improve service, have the following chart fille d in by the Frymaster/Dean Authorized Service Technician who installed this equipment. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number 1.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION 2-1 2.1 General Multi-batteried frying system s can come equipped w ith the Under Fryer Filte r (UFF) system. Single fryers can come equipped with th e Single Under Fr yer Filter (SUFF) system .
SUFF/UFF FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION 2-2 2.3 Pre-installation NOTE: Failure to use qualified service pers onnel will void the Dean warranty. A. Standards : Usage of this filter unit must be in a cco rdance with all applicable state and local codes.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-1 WARNING Drawings and photos used in this manual are intended to illu strate operational, cleaning and technical procedures and ma y not conform to on-site management operational procedures.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-2 3.2 Filter Preparation On initial installation and before each use, clean the filter: a. remove all loose parts from the filter, b. wash the filter pan and all ac cessories in hot, soapy water, c.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-3 Previous Production Previous production filter units di ffered slightly from current produc tion units. There were two types of hold-down rings: the latchless or weighted hold-down ring (sim ilar to current pro duction) and the latching hold-down ring.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-4 3.2.1 Filter Unit Identification (cont.) A latching hold-down ring filter assembly is show n below: 1. Filter pan. 2. Filter support grid. 3. Filter paper. 4. Hold-down ring. 5. Crumb screen.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-5 3.2.1 Filter Unit Identification (cont.) SUFF/UFF systems incorporating a f ilter-leaf assemb ly use a f ine mesh screen to filter impurities and debris from the oil. The oil is pum ped thr ough the screen and then returned to the frypot.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-6 3.2.2 Assembling the Filter Assembling Filter Units with Latchless Hold-down Rings 1. Place the support grid in the bottom of filter pan. 2. Put one filter paper sheet on top of the support grid.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-7 3.2.2 Assembling the Filter (cont.) 4. Sprinkle 8 ounces of filter powder on the filter sheet. Ensure the powder covers the filter paper evenly. 5. Place the crumb screen in the filte r pan.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-8 3.2.2 Assembling the Filter (cont.) Assembling Filter Units with Latching Hold-down Rings 1. Place the filter screen in the pan. Ensure it is properly seated in the bottom recess. 2.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-9 3.2.2 Assembling the Filter (cont.) 4. Latch the hold-down ring to lock the f ilter paper in place. Simultaneously lock both clamps in place by pressing down and in on each clamp (see photo at right).
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-10 3.2.2 Assembling the Filter (cont.) 7. Place filter pan covers (2) onto the filter pan assembly. Ensure the front cover is correctly positioned over the s lip fitting (if applicab le).
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-11 3.2.2 Assembling the Filter (cont.) 3. Apply the proper amount of filter powder to the filter-leaf, using the m anufacturer’s recommended amount. 4. Place the crumb tray in pan after filter powder application.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-12 3.2.3 Installing the Filter 1. Slide the filter inside the fryer cabinet. Fo r latchless and latching hold-down ring equipped filters, ensure the male-female slip- fitting coupling is fully engaged.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-13 3.3 Daily Filtration Operation WARNING Use caution and wear proper protect ive clothing. The oil to be filtered is at or near 350°F (177°C). Ensure all hoses are connected properly and drain handles are in their proper position prior to operating any switches or valves.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-14 3.4 Operating the Filter 3.4.1 Pan Preparat ion and Operation See Section 3.2.1, Assembling the Filter , and Section 3.2.2, Installing the Filter , for the appropriate filter preparation p rocedure.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-15 3.4.1 Pan Preparation and Operation (cont.) 4. After ensuring the filter pan is correctly positioned under the drain tubes, move the red handle into the ope n position to drain the frypot into the filter pan.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-16 3.4.2 Filter Operation 6. Oil will begin to pump from the f ilter pan into the frypot. If the frypot tubes, sides and bottom have sediment deposits, clean the frypot with the cleaning brush included with the fryer.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-17 3.4.2 Filter Operation (cont.) 9. After all oil is pumped back into the frypot, bubbles will form, indica ting air in the oil return lines. Allow the oil to bubble for 10- 15 seconds to ensure all oil is evacuated from the return line s.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-18 3.4.2 Filter Operation (cont.) 12. Do not allow crumbs to accum ulate in the crumb tray. The crumb tray MUST be emptied into a fireproof container at the end of frying operations EACH DAY (see DANGER statement below).
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-19 3.4.3 Hose and Wand Operation Some frying systems com e equipped with a hose/wand to facilitate the removal of debris from the frypot. On some systems, a blue handle activates the hose/wand flush.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-20 3.4.3 Hose and Wand Operation (cont.) 4. If the quick-disconnect is under positive pressure (no ON/OFF valv e), the oil will start to flow immediately into the frypot. If the flush valve is operated with a blue handle, pull the handle out to start oil flowing.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-21 3.4.3 Hose and Wand Operation (cont.) 7. After the frypot refills, allow the oil to bubble for 10-15 seconds to ensure evacuation of all oil from the oil return lines. Push in the yellow handle to close the oil-re turn valve and de-activate the filte r pump.
THIS PAGE INTENTIONALLY LEFT BLANK.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 4: CLEANING AND MAINTENANCE 4-1 4.1 General Cleaning operations fall into three general categories : • Wiping unit clean after e ach filter session; • Cleaning filter or filter-leaf assembly, cha nging filter paper (system s without filter- leaf), and preparing the unit for the next day’s business.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 4: CLEANING AND MAINTENANCE 4-2 4.2 Each Filter Use (cont.) At each scheduled boil-out, disassemble the filt er-leaf as described an d place in the frypot filled with boil-out solution (wher e applicab le). Follow the boil-out procedure in the Installation and Operation manual included with th e fryer.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 4: CLEANING AND MAINTENANCE 4-3 4.3 Daily (Close of Business) At the close of a working day, oil in all fryers should be filtered.
THIS PAGE INTENTIONALLY LEFT BLANK.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 5: TROUBLESHOOTING 5-1 5.1 Troubleshooting Guide Reset thermal overl oad and circuit breaker. Verify wiring harnes s is properly connecte d; a damaged harness should be replaced by a FASC . Pump is b locked. Call F ASC fo r service.
THIS PAGE INTENTIONALLY LEFT BLANK.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-1 6.1 SUFF 80 BID80 Series 1 2 3 4 6 7 5 8 ITEM PART # COMPONENT 1 823-3750SP Filter Pan Assembly- BID80 SUFF 80 * 813-0684 Plug, Hex Socket, 3/8&qu.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-2 6.2 SUFF 80 Domestic (Early Style) 1 2 3 4 5 6 7 8 ITEM PART # COMPONENT 1 823-3388 Filter Pan Assembly * 813-0679 Plug, 1/8 S/S * 810-2141 Caster.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-3 6.3 SUFF 80 Domestic (Current Style) 1 2 3 4 5 6 7 8 12 9 10 11 ITEM PART # COMPONENT 1 823-3821 Filter Pan, SUFF 80 Domestic * 813-0684 Plug, Hex.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-4 6.4 SUFF 60 (Current Production - Domestic and 18UE/BIH1721) 1 2 3 4 5 6 7 8 12 9 10 11 ITEM PART # COMPONENT 1 106-2228SP Filter Pan, SUFF 60 Dom.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-5 6.5 SUFF 50 (Early Style) 1 2 3 4 5 6 7 8 ITEM PART # COMPONENT 1 55548-1 Filter Pan Assembly * 813-0679 Plug, 1/8 S/S 2 803-0330 Grid, Bottom- Fi.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-6 6.6 SUFF 50 (Current Style) 1 2 3 4 5 6 7 8 12 9 10 11 ITEM PART # COMPONENT 1 823-3796 Filter Pan, SUFF 50 * 813-0684 Plug, Hex Socket, 3/8".
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-7 6.7 Super Cascade 75 (Early Sty le) 3 4 5 2 1 6 7 8 9 10 11 12 13 14 15 16 18 10 19 20 21 22 23 17.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-8 6.7 Super Cascade 75 (Early Sty le) (cont.) ITEM PART # COMPONENT 1 106-2613SP Caddy Assembly , Filter Pan * 200-3992 Caddy, Filter Pan * 810-0006.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-9 6.8 UFF Components D50 and D60 Se ries Fryers (Current Production) ITEM PART # (3" drains) PART # (1.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-10 6.9 UFF Components D50 and D60 Series Fryers (Previous Production) 1 2 3 4 5 6 7 8 9 10 11 12.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-11 6.9 UFF Components D50 and D60 Series Fryers (Previous Production) (cont.) ITEM PART # COMPONENT 1 106-2115SP Filter Pan- UFF 50 (Includes Items .
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-12 6.10 KFC 218G/E UFF (2002) 2 3 4 5 6 7 9 11 13 1 8 10 12 14 15 16 17 18 19 20 18 21 22 23 19 24.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-13 6.10 KFC 218G/E UFF (2002) (cont.) ITEM PART # COMPONENT 1 823-3240 Pan, Filter- KFC 18G/E 2 810-2119 Grid, Filter- KFC 18G/E 3 803-0170 Paper, F.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-14 6.11 UFF 80 (Current Style) 1 2 3 4 5 6 7 8 12 9 10 11 ITEM PART # COMPONENT 1 106-1584SP Filter Pan, UFF 80 2 823-3365 Support Grid (Bottom Pan .
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-15 6.12 UFF 85 Filter-leaf Equipped Flatbottom (2424) 1 2 3 4 5 6 7 8 9 10 12 13 14 16 11 15.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-16 6.12 UFF 85 Filter-leaf Equipped Flatbottom (2424) (cont.) ITEM PART # COMPONENT 1 106-1693SP Filter Pan Caddy Assembly 810-0005 Caster, Rigid- 2.
SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-17 6.13 Casters and Accessories Use the following diagram to properly replace cast ers on SUFF/UFF filter pans. Part number 810- 0006 (Swivel Caster, 2-inch) was used in all SU FF/UFF applications except for BID80 SUFF 80 , 18UE SUFF 60 , BIH1721 SUFF 60 and IHOP UFF 50 prior to June 1, 2002 .
Frymaster L.L.C. & Dean, 8700 Line Av enue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-68.
An important point after buying a device Frymaster Single Under Fryer Filter (SUFF) (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster Single Under Fryer Filter (SUFF) yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster Single Under Fryer Filter (SUFF) - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster Single Under Fryer Filter (SUFF) you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster Single Under Fryer Filter (SUFF) will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster Single Under Fryer Filter (SUFF), but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster Single Under Fryer Filter (SUFF).
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster Single Under Fryer Filter (SUFF). Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster Single Under Fryer Filter (SUFF) along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center