Instruction/ maintenance manual of the product PERFORMANCE PRO SERIES 45 Frymaster
Go to page of 76
Performance Pro Series Service and Parts Manual Gas Fryers Models 35 & 45 Frymaster , a member of the Commercial Food Equipment Service Association, recommends using CFESA Certi fi ed T echnicians.
IF , DURING THE W ARRANTY PERIOD, THE CUSTOMER USES A P ART FOR THE ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED P ART PURCHASED DIRECTL Y FROM FR YMASTER AND DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE P ART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURA TION, THIS W ARRANTY WILL BE VOID.
DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains.
PERFORMANCE PRO SERIES GAS FR YERS MODELS 35 & 45 T able of Contents CHAPTER 1: Service Procedures 1.1 General.........................................................................................................................................
PERFORMANCE PRO SERIES GAS FR YERS MODELS 35 & 45 T able of Contents CHAPTER 2: Parts List 2.1 Accessories .............................................................................................................. ............................ 2-1 2.
1-1 PERFORMANCE PRO SERIES GAS FR YERS MODELS 35 & 45 CHAPTER 1: SER VICE PROCEDURES 1.1 General Performance Pro Series gas fryers (formerly Master Jet 35- and 45-series fryers) contain a welded stainless steel frypot directly heated by gas fl ames dif fused evenly over its lower surface by ceramic targets.
1-2 1.1.3 Controller Options Performance Pro gas fryers may be equipped with thermostat controls, analog controllers, digital controllers, basket lift timers, or Computer Magic computers.
1-3 After servicing is complete: 5. Return the fryer to its original location, reconnect the unit to the gas supply , and open the gas supply valve. Be sure to reattach all restraining devices and plug in all electrical cords. 6. Re fi ll the fryer with oil.
1-4 T o access the pilot adjustment screw on non-CE valves, this cap must be removed. Pilot Adjustment Screw Honeywell V alve (Non-CE Units) Honeywell V alve (CE Units) Gas V alve Regulator Adjustment Screw Locating the gas valve regulator adjustment screw and pilot adjustment screw .
1-5 1.3.3 Adjusting the Pilot Flame 1. On non-CE valves, remove the cap covering the pilot adjustment screw . On all valves, use a fl at- tipped screwdriver to turn the pilot adjustment screw counterclockwise to increase the length of the fl ame or clockwise to decrease the length of the fl ame.
1-6 8. Allow the burners to cycle on and off three more times and recheck the thermometer/pyrometer reading against the thermostat setting. T emperature readings should be within 5°F (2.8°C) of setpoint. Fryers with thermostat control panels: NOTE: Remove the thermostat knob from its shaft to allow the control panel to hinge downward.
1-7 1.3.6 T esting the T emperature Probe 1. While it is still in the frypot, inspect the probe body for damage. Inspect the leads for fraying, burning, breaks, or kinks. If the probe is bent, dented, or cracked, or if the leads are damaged, replace the probe.
1-8 1.4.2 Replacing the Operating Thermostat in Units with Thermostat Control Panels 1. Disconnect the fryer from the electrical power supply . T urn off the gas and disconnect the fryer . 2. Drain the frypot. 3. Loosen the setscrew securing the thermostat knob and remove the knob.
1-9 1.4.4 Replacing the T emperature Probe 1. Disconnect the fryer from the electrical supply . 2. Drain the frypot. 3. Remove the controller or computer according to the instructions in Section 1.4.1. 4. Unplug the 12-pin wiring harness from the front of the interface board.
1-10 6. Unscrew the high-limit thermostat from the fryer and remove it. 7. Attach the appropriate terminals (instructions furnished in the replacement kit) to the thermostat leads. 8. Apply Loctite™ PST56765 thread sealant or equivalent to the threads of the replacement high-limit thermostat.
1-1 1 1.4.9 Replacing Burner Ceramic T argets 1. Disconnect the fryer from the electrical power supply . T urn off the gas and disconnect the fryer . 2. Drain the frypot or remove the handle from the drain valve. 3. Remove the round drain sections as necessary to expose the burners and heat shield.
1-12 4. Remove the high-limit thermostat wire from the gas valve pilot coil. 5. Disconnect the pilot gas line fi tting from the gas valve. 6. Disconnect both pipe union collars from the gas valve and remove the valve. 7. Remove the pipe fi ttings from the old gas valve and install them on the replacement valve.
1-13 5. If the fryer is not equipped with a thermostat control, remove the controller according to Steps 2-6 in Section 1.4.1. 6. Disconnect the 12-pin plug from the interface board. Use a pin-pusher to remove the temperature probe wires (pins 1 and 2) and the high-limit thermostat leads (pins 6 and 8) from the plug.
1-14 21. In units with multiple frypots, add a bead of silicon along the joint between the frypots to ensure a seal. Then, insert the top connecting strip. 22. Reverse Steps 1-25 to reassemble the fryer . 1.4.13 Replacing a Pump/Motor 1. Disconnect the unit from the electrical power supply .
1-15 correct any problem encountered. 1.5.1 T ypical Problems Y ou are likely to encounter problems in these broad categories: Read the following sections to learn more about each category . A series of troubleshooting guides is also included at the end of the chapter to assist in identifying some of the more common problems.
1-16 The Electronic Cir cuits If the fryer is receiving gas and electrical power , the next most likely cause of ignition failure is a problem in the 24 V AC circuit of the pilot system. If the fryer is equipped with a drain valve for fi ltration purposes, check the drain valve to verify that it is fully closed.
1-17 Clogged burner ori fi ces, especially those near the pilot, are also likely causes of delayed ignition. Lack of fl ame, fl ames that are orange in color , and fl ames that shoot out at an angle from the rest are indications of clogged burner ori fi ces.
1-18 Improper T emperature Control T emperature control—including that for the melt cycle—is a function of several interrelated components, each of which must operate correctly . The principal component is the thermostat (in units equipped with thermostat controls) or the temperature probe (in fryers equipped with other types of controllers).
1-19 sensitivity for each product button has ten settings, 0-9. Setting sensitivity to “0” will disable the feature completely , while a setting of “9” will provide the highest sensitivity or most change.
1-20 Filtration Malfunction The majority of fi ltration malfunctions arise from operator error . One of the most common err ors is placing the fi lter paper on the bottom of the fi lter pan rather than over the fi lter scr een. Inspect the fi lter paper to ensure that it is correctly sized and placed.
1-21 M HN N.O. Upper L imit Microsw itch N.C. Lower Limit Microsw itch 6 Computer/Controller Modular Basket Lift Simplified Schematic To comput er/controller via interface board Basket Li ft Relay 3 1 or 4 5 M 2-Pole Mech Timer HN N.O. Upper Limit Microsw itch N.
1-22 Leakage When a frypot appears to be leaking, suspect the areas where high-limit thermostats, temperature probes, and drain fi ttings attach to the frypot. When installed or replaced, seal each of these components with Loctite PST56765 sealant or equivalent to prevent leakage.
1-23 • electronics failure. Binds and Jams Noisy , jerky , or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of Lubriplate™ or similar lightweight white grease to the rod and bushings to correct the problem.
1-24 1.5.2 Interpretation of Analog Controller Lights Power light ON, heat light cycling, tr ouble light OFF , and melt light ON: • If the fryer oil temperature is below 180°F (82°C), the lights indicate that the unit is operating normally .
1-25 1.7 T roubleshooting Guides The following are only guides. They are provided to assist the technician or service professional in the isolation of failures in components and wiring on the fryer .
1-26 T roubleshooting the 24 V AC Circuit: Standing Pilot (Computer Controller) Before troubleshooting, verify that the drain valve is fully closed, then turn on the controller .
1-27 1.7.4 T roubleshooting the T emperature Probe Follow these guidelines to troubleshoot the temperature probe: 1. While it is still in the frypot, inspect the probe body for damage. Inspect the leads for fraying, burning, breaks, or kinks. If the probe is bent, dented, or cracked, or if the leads are damaged, replace the probe.
1-28 1.8.1 Standing Pilot 1.8 Wiring Diagrams.
1-29 1.8.2 Electronic Ignition.
1-30 1.8.3 Non-Computer Controlled Fryer.
1-31 1.8.4 Electronic Ignition.
1-32 1.8.5 Filter Box 8050902D.
1-33 1.8.6 Modular Basket Lift 100/120V .
1-34 1.8.7 Modular Basket Lift 208/250V 1 12 - - - - - 7 2 3 4 5 6.
2-1 2.1 Accessories PERFORMANCE PRO SERIES GAS FR YERS MODELS 35 & 45 CHAPTER 2: P ARTS LIST ITEM P ART # COMPONENT 1 810-2793 W ireform Basket Hanger * 106-2186 Basket Hanger , Burger King ® * 8.
2-2 2.2 Basket Lift and Associated Parts NOTES: 1. Assemblies 106-1807SP (100-120V) and 106-1810 (230/240/250V) do not include Items 1, 2, 3, 9, or 17. These items must be ordered separately . 2. For 100-120V units, each individual resistor (807-2661) may be replaced or the entire resistor assembly (806-8530SP) may be replaced.
2-3 ITEM P ART # COMPONENT 1 910-4776 Enclosure, Stainless Steel * 900-4776 Enclosure, Cold-rolled Steel * 826-1991 Kit, Cold-rolled Steel Enclosure (with 12 screws) 2 823-7062 Basket Lift Arm, Left 3.
2-4 1 7 10 3 4 6 5 2 9 11 14 15 16 17 18 19 22 21 27 20 12 8 23 13 25 24 26 2.3 Cabinetry 2.3.1 FPP/FMP Model Cabinetry Four station fryer shown. Front of fryer .
2-5 ITEM P ART # COMPONENT Cabinet Assemblies (see Section 2.3.3) 106-9088 T wo Station Fryer , Stainless (106-9089, Cold Rolled Steel) 106-9090 Three Station Fryer , Stainless (106-9091, Cold Rolled .
2-6 2.3.2 PMJ (Non- fi lter) Model Cabinetry 1 2 3 6 5 4 7 8 10 11 12 13 14 15 16 17 18 9 Four station fryer shown. Front of fryer . Rear of fryer . ITEM P ART # COMPONENT 19 823-4728 Hinge Assembly .
2-7 ITEM P ART # COMPONENT Cabinet Assemblies 106-4028 Single Station Fryer , Stainless (106-4030, Cold Rolled Steel) (806-6741 Garland) 106-4036 T wo Station Fryer , Stainless (106-4051, Cold Rolled .
2-8 ITEM P ART # COMPONENT 10 200-6486 Brace, Front Cross 1 1 200-6894 Post, Rear Cabinet Long 12 200-6911 Post, Front Cabinet Long 13 826-1374 Screw , #10 x ½” W asher Hex Head (pkg.
2-9 Full-vat Component Box Assembly Full-vat Component Box Assembly [with Melt Cycle Timer] Full-vat Component Box Assembly [Standing Pilot] Full-vat Component Box Assembly [Electronic Ignition] 1 9 8 13 3 6 12 5 14 4 10 7 8 13 6 12 5 11 7 13 6 12 5 7 13 6 12 5 2.
2-10 ITEM P ART # COMPONENT 1 807-0670 Relay , 24V 2 807-0833 Relay , Latch * 807-0834 Relay , Basket Lift 3 200-7176 Bracket, Relay 4 810-2243 Spring, Relay Hold Down 5 816-0217 Insulating Paper 6 810-1164 T erminal Block, 1 Plc. Screwless T erminal 7 810-1168 T erminal Block, Screwless End 8 826-1337 T ab, T erminal (pkg.
2-1 1 2.6 Control Panel Assemblies, Flue Caps, and Related Items 3 2 1 24 25 4 5 20 22 21 27 18 26 23 6 11 16 7 12 17 8 13 18 9 14 19 10 15 20 32 32 33 34 28 29 30 31 35.
2-12 ITEM P ART # COMPONENT Control Panel Assemblies 1 108-1550 Single Station Fryer 2 108-1551 T wo Station Fryer 3 108-1552 Three Station Fryer 4 108-1553 Four Station Fryer 5 108-1554 Five Station .
2-13 2.7 Controller Assemblies 1 2 3 4 C F C F L 1 2 34 5 6 7 8 9 0 R SOLID ST A TE ITEM P ART # COMPONENT 1 Computer Magic III.5 823-2327 Full-vat (CE, 826-2328) 826-2390 Dual-vat (CE, 826-2391) 106-.
2-14 WIRING ASSEMBLIES, HARNESSES, AND REMOTE CABLE ASSEMBLIES Wiring Assemblies and Harnesses 806-2079SP 100-120V Basket Lift Universal Motor (6-Pin female w/6 wires plus 1 separate wire) 806-8555SP .
2-15 2.8 Door Assembly ITEM P ART # COMPONENT * 106-3965 Door Assembly 1 230-4960 Handle 2 210-6739 Pin, Door Hinge 3 809-0266 Screw , #10 x ½” Phillips T russ Head 4 826-1343 Spring, Door Hinge Lo.
2-16 2.9 Drain System Components 2.9.1 Drain T ube System 1 6 7 6 1 7 5 2 2 3 3 4 4 ITEM P ART # COMPONENT Drain T ubes 1 T ube, Left/Right End Short 823-4625 Full-vat 823-4624 Dual-vat 2 T ube, Left/.
2-17 2.9.2 Drain V alves; FPP/FMP Models Plastic Washer Compression Washers Full-vat Assembly 106-3760 Compression Washers Flat Washer Dual-vat, Right Assembly 106-4000 Flat Washer Plastic Washer Flat.
2-18 ITEM P ART # COMPONENT Drain V alve Assemblies 106-3760 Full-vat 106-3999 Dual-vat, Left 106-4000 Dual-vat, Right Drain V alves 1 810-1018 Full-vat, 1.
2-19 ITEM P ART # COMPONENT 1 810-1569 V alve, 1.25-inch, Non- fi lter , Full-vat Drain (with handle) 2 806-7915SP V alve, 1-inch, Non- fi lter , Dual-vat, Left Drain 3 806-7916SP V alve, 1-inch, No.
2-20 2.10 Filter Boxes 120V Assembly (106-3981) 208-250V Assembly (106-3988) 208-240V Assembly (106-3989) 5 4 6 7 8 9 10 14 11 12 13 5 4 6 7 8 9 10 14 11 12 13 5 4 6 7 8 9 10 14 11 12 13 1 2 3.
2-21 ITEM P ART # COMPONENT Complete Box Assemblies 106-3981 120V (see also 806-6912) 106-3988 208-250V 106-3989 208-240V Components 1 200-6836 Filter Box 2 200-6837 Lid 3 200-6838 Mount 4 806-7494 Pl.
2-22 2.1 1 Filter Pan Assembly 7 2 6 5 1 4 3 8 9 10 11 14 12 13 ITEM P ART # COMPONENT 1 108-0184SP Filter Pan No Rollers July 2008 (Use 106-3796SP Pan with Rollers) 2 810-3161 Crumb T ray * 813-0568 Plug, ⅛ ” Socket-head Pipe 3 826-1372 Nut, Grip ¼-20 Hex (pkg.
2-23 2.12 Frypots ITEM P ART # COMPONENT PMJ 35 1 106-41 15SP Full-vat, Stainless Steel, (Power Shower) * 106-9776 Full-vat, Stainless Steel, Single Non- fi lter For XMJ135V * 823-4492SP Full-vat, St.
2-24 2.13 Frypot Cabinetry 2.13.1 PMJ45 Frypot Cabinetry ITEM P ART # COMPONENT 1 806-5778SP Flue De fl ector Box Assembly 2 826-1374 Screw , #10 x ½” W asher Hex Head 3 806-5567SP Flue Assembly ,.
2-25 ITEM P ART # COMPONENT 1 106-8274SP Flue Assembly , MJ35 2 900-3267 Flue De fl ector Box Assembly 3 806-4168SP Combustion Chamber , Front * 806-4168 Front Baf fl e Assembly (Front Flush Full-va.
2-26 2.14 Gas V alves and Burners 2.14.1 PMJ45 Gas V alves and Burners Gas V alve Conversion Kits: Non-CE Natural to Propane: 826-1 143 Non-CE Propane to Natural: 826-1 144 CE Natural to Propane: 826-.
2-27 ITEM P ART # COMPONENT 5 Ori fi ces (for high altitude and special gasses, contact Frymaster) 826-1357 1.45 mm, Natural Gas (pkg. of 10) 826-1387 .
2-28 Gas V alve Conversion Kits: (with Honeywell Pilots) Non-CE Natural to Propane: 826-1964 Non-CE Propane to Natural: 826-1965 NOTE: Red dot indicates propane/ butane pilot assembly; green dot indicates manufactured gas; no dot indicates natural gas.
2-29 ITEM P ART # COMPONENT 1 230-1 178 Metal T ar get Sides, Individual 2 230-1 180 Metal T ar get Rear , Individual Ignitor (see Section 2.14.3) 3 826-1 155 Ignitor Kit, Optional Piezo 810-1001 T ri.
2-30 3 3 7 5 2 4 6 7 4 1 2 5 1 LEFT 806-5895 - Natural 806-5897 - Propane RIGHT 806-5894 - Natural 806-5896 - Propane 2.14.3 Ignitors ITEM P ART # COMPONENT 1 807-1928 Flame Sensor Electrode 2 910-207.
2-31 2.15 Oil Return Components Filter Suction Manifold Filter Return Manifold 10 6 7 8 9 11 12 13 5 9 10 12 13 4 1 15V Pump/Motor Assembly shown. 18 12 2 21 3 28 30 13 Dual-V at (106-4003) Oil Return.
2-32 ITEM P ART # COMPONENT 1 Handle Assemblies, Oil Return V alve 106-4002SP FV Oil Return Assembly , MJ45 106-4003SP DV Oil Return Assembly , MJ45 106-9265SP FV Oil Return Assembly , MJ 35 2 Pump an.
2-33 ITEM P ART # COMPONENT 21 816-0093 Gasket, Pump and Motor 22 816-0220 Insulation, Drain Safety Box (included with Item 1) 23 900-2110 Cover , Oil Return Microswitch (included with Item 1) 24 806-.
2-34 ITEM P ART # COMPONENT Operating Thermostat Assembly , Fenwall 1 806-0183 W ith T wo Blue Insulated Push-on T erminals, 4” (MJ35 & 45, Non-CE) 2 * 806-5816 806-7972 W ith One W ire Push-on,.
2-35 2.18 Wiring Harnesses, Pin T erminals, and Power Cords ITEM P ART # COMPONENT Connectors 1 807-1068 2-pin Female 2 807-0158 6-pin Female 3 807-0156 9-pin Female 4 807-0159 12-pin Female 5 807-087.
2-36 2.19 Garland Range (S35) Parts ITEM P ART # COMPONENT Cabinetry * 806-6741 Cabinet Assembly , H35 * 900-2266 Cabinet, Back/Upper * 823-2282 Fluecap * 824-0517 T opcap * 806-6765 Door Assembly * 8.
Frymaster , L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71 106 TEL 1-318-865-171 1 F AX (Parts) 1-318-219-7140 F AX (T ech Support) 1-318-219-7135 SERVICE HOTLINE 1-800-551-8633 PRINTED IN THE UNI.
An important point after buying a device Frymaster PERFORMANCE PRO SERIES 45 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster PERFORMANCE PRO SERIES 45 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster PERFORMANCE PRO SERIES 45 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster PERFORMANCE PRO SERIES 45 you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster PERFORMANCE PRO SERIES 45 will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster PERFORMANCE PRO SERIES 45, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster PERFORMANCE PRO SERIES 45.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster PERFORMANCE PRO SERIES 45. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster PERFORMANCE PRO SERIES 45 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
