Instruction/ maintenance manual of the product MASTERJET J1C Frymaster
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Frymaster, a member of t he Commercial Food Equipment Service Ass ociation, recommends using CFESA Certified Tec hnicians. PRINTED IN THE USA service@frymaster.
NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaste r and DEAN Authorized Service Agent (ASA) or other qualified professional should perform installation, maintenance, and repairs.
DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains.
J1C, J1X, & J2X Master Jet Series Atmospheric Gas Fryers TABLE OF CONTENTS P A G E # CHAPTER 1: General I nformation 1.1 Parts Ordering and Service Inform ation ..................................................................................... .
www.frymaster .com Frymaster Domestic FR Y MASTER DOMESTIC W ARRANTY WHA T IS C OVERED This warranty covers all def ects in workmanship and material in all commercial cooking appliances and computer/contr oller equipment manufactured by Frymaster and sold within the domestic United States , except as ex cluded below .
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-1 1.1 Parts Ordering and Service Information In order to assist you as quickly as possible, the Frymaster Aut horized Service Agency (ASA) or Service Department representative requires certain information about your equipm ent.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-2 CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system .
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-3 1.5 Definitions QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL Qualified/authorized operating pers onnel are those who hav.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-1 2.1 General Installation Requirements Qualified, licensed, and/or authorized installati on or service perso nnel, as defined in Section 1.6 of this manual, should perf orm all installation and servi ce on Frymaster equipment.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-2 2.1 General Installation Requirements (cont.) CLEARANCE AND VENTILATION DANGER No structural material on the fryer shoul d be altered or removed to accommodate placement of the fryer under a hood.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-3 2.1 General Installation Requirements (cont.) NATIONAL CODE REQUIREMENTS The type of gas for which the fryer is equipped is stamped on the data plate a ttached to the inside of the fryer door.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-4 2.3 Pre-Connection Preparations (cont.) 2. Refer to the data plate on the inside of the fryer door to verify t.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-5 The size of the gas line us ed for installation is very important. If the line is too sm all, the gas pressure at the burner manifold will be low. This m ay cause slow recovery and delayed ignition.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-6 DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before lighting any pilots.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-7 2.5 Converting to Another Gas Type Your fryer is configured at the factory fo r either natural gas or Propane (LP) gas. If you desire to switch from one type of gas to another, a gas con version kit must be installed by an Authorized Service Agency technician.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3-1 3.1 Start-Up Procedure DANGER Never operate this appliance with an empty frypot. The frypot must be filled with water or cooking oil/shortening before light ing the burners.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3-2 3.1 Start-Up Procedure (cont.) LIGHTING THE PILOT 1. Ensure power to the unit is O FF, and then turn the gas valv e knob to the OFF position. W ait at least 5 minutes Ensure that the thermostat is set to the required frying temperature.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3-3 MELT CYCLE CAUTION If this is the first time the fry er is being used after installation, refer to Section 3.2, Boiling-Out the Frypot. Complete the fo llowing steps: 1.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3-4 3.2 Boiling-Out the Frypot (cont.) 3. Simmer the solution for 1 hour. 4. Turn the fryer gas valve knob to the PILOT position and allow the solution to cool. 5. Add 1 gallon (3.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 4-1 4. Filtration WARNING The on-site supervisor is responsible for ensuring that operators are made a ware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 4-2 4. Filtration (cont.) 2. Position a metal container with a sealable cover under th e drainpipe. The m e tal container must be able to withstand the heat of the cooking oil or shortening, and hold hot liquids.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5-1 5.1 Fryer Preventive Maintenance Checks and Services DAILY CHECKS AND SERVICES Inspect Fryer and Accessories fo.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5-2 5.1 Fryer Preventive Maintenance Checks and Services (cont.) QUARTERLY CHECKS AND SE RVICE S Drain and Clean Frypot During normal usage of your fryer, a deposit of carbonized cooking oil will gradually form on the inside of the frypot.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5-3 5.1 Fryer Preventive Maintenance Checks and Services (cont.) c. Hold the knob and tighten the setscrew. d. Recheck the thermometer/pyrometer reading ag ainst the tem perature control knob setting the next time the burner comes on.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 5: PREVENTATIVE MAINTENANCE 5-4 5.2 Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 6: OPERATOR TROUBLE SHOOTING 6-1 6.1 Introduction This chapter provides an easy reference guide to the more common problem s that may occur during the operation of your equipment.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING 6-2 6.3 Troubleshooting Abnormal Burner Operation PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Main burner will not come on. Pilot remains lit. A. Loose, dirty, or corroded terminals on gas valve.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING 6-3 Flame rolling out from under fryer. A. Flue obstructed. B. Too little make-up air in store. A. Clean obstruction from flue. B. Increase make-up air into store. Main burner delayed ignition (when delay is only 2 or 3 seconds).
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING 6-4 Pilot outage. A. Automatic gas valve knob turned to off position. B. Low pilot flame. C. Clogged pilot orifice. D. Pilot burner clogged around pilot generator. E.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 7: SERVICE PROCEDURES 7-1 7. Service Procedures 1 2 3 7 6 5 4 Item Description Reference 1 Screw in Dial Plate 7.1, Step 2 2 Thermostat Wires 7.1, Step 4 3 Pilot Generator Wires 7.3, Step 1 4 Pressure Tap Plug 7.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 7: SERVICE PROCEDURES 7-2 CAUTION When installing thermost ats, DO NOT OVER TORQUE. When electrical wires are disconnected, it is recommende d that they be marked to facilitate reassembly. 7.1 Replace Controlling or High-limit Thermostat 1.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 7: SERVICE PROCEDURES 7-3 8. Once the calibration point of 325°F (162°C) is r eached, the burner should be allowed to cycle on and off at least 3 tim es to be sure it will light at the calib rated temperature.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 7: SERVICE PROCEDURES 7-4 7.5 Burner Gas Pressure Adjustment 1. Turn the gas valve knob to the PILOT position. 2. Remove the pressure tap plug from the end of the burner manifold. See Figure 1, Item 4.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 7: SERVICE PROCEDURES 7-5 5. Remove the pipe fittings from the old gas valv e and reinstall on the re placem ent valve. Apply PST56765 Loctite pipe thread sealant to threads. 6. Reverse the previous procedures to install replacement gas valve.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 7: SERVICE PROCEDURES 7-6 7.9 Alignment & Adjustment of Metal Burner Deflector 1. Proper alignment of all burner targets should be 3/4 inch between the t op edge of the targets and the wall of the frypot.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8: SERVICE PARTS 8-1 8.1 Main Components ITEM PART # COMPONENT 1 826-1015 Basket Hanger 2 210-8093 Flue Cap, J1C 3 824-1965 Top Cap/C owl, J1C .
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8: SERVICE PARTS 8-2 8.2 Frypot Components 1 5 2 7 8 6 4 3 J1C & J1X J2X.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8: SERVICE PARTS 8-3 ITEM PART # COMPONENT 1 106- 976 2 Frypot Assembly, J1C * 8 06-47821 Frypot Assembly, J1X 2 806-4167SP Frypot Assembly, J2.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8: SERVICE PARTS 8-4 8.3 Burner Components J1C & J1X Burner Manifold Assembly J2X Burner Manifold Assembly.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8: SERVICE PARTS 8-5 ITEM PART # COMPONENT 1 810-0691 Vent Tube 2 Gas Valve 826-1579 Millivolt Gas Valve, Honeywell, Natural 826-1580 Millivolt.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8: SERVICE PARTS 8-6 8.4 Accessories ITEM PART # COMPONENT 1 Basket 803-0019 Twin Basket, J1C & J1X 803-0271 Twin Basket, J2X 2 Basket Supp.
J1C, J1X, & J2X MASTER JET SERIES GAS FRYERS CHAPTER 8: SERVICE PARTS 8-7 8.5 Thermostat Components ITEM PART # COMPONENT 1 806-0138 Thermostat Assembly Kit (includes It ems 2 and 3) 2 806-0087 Th.
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Frymaster L.L.C, 8700 Line Av enue, Shreveport, Louisiana 7 1106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2200 FAX (Tech Support) 1-318-219-7135 Price: $14.
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