Instruction/ maintenance manual of the product HD1814G Frymaster
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Frymaster, a member of the Co mmercial Food Eq uipment Service Asso ciation, recomm ends using CFESA Certified Tec hnicians. www.frymaster.com 24-Hour Service Hotline 1-800-551-8633 JANUARY 2010 E-mail: service@frymaster.
Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Dean Factory Authorized Service Agency (ASA) or other qualified professional should perform installation, maintenance, and repairs.
DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating and service instructions thoroughly before installing or servicing this equipment.
FINDING YOUR WAY AROUND THE FRYMASTER HD1814 SERIES Top Cap Flue Cap Burners Filter Unit Drain Tubes Basket Hanger Fry Dispenser Slot Controller Drain Valve Handle Oil Return Handle Gas Valve High Lim.
HD1814 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 After Purchase 1-1 1.2 Ordering Parts 1-1 1.3 Service Information 1-1 1.4 Computer Information 1-1 1.5 Safety Information 1-2 1.6 Service Personnel 1-3 2.
HD1814 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 5. FILTRATION INSTRUCTIONS 5-1 5.1 Draining and Manual Filtering 5-1 5.2 General Filtration Information 5-2 5.3 Filtration Preparation 5-2 5.4 Daily Filtration Operation 5-6 5.
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-1 1.1 After Purchase In order to improve service, ha ve the following chart filled in by the Frymaster Dean Authorized Service Technician who installed this equipment. Authorized Service Technician/ASA Address Telephone/Fax Model Number Serial Number Gas Type 1.
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-2 1.4 Computer Information (cont.) The user is cautioned that any changes or m odifications not expressl y approved by the party responsible for compliance coul d void the user's authority to operate the equipment.
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-3 1.6 Service Personnel 1.6.1 Definitions A. Qualified and/or Authorized Operating Pers onnel 1.
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment A. Check that the containers are upri ght. Use an outward prying motion - no hammering - to remove the cartons. Unpack fryers carefully and remove all accessories from the carton and/or frypots.
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-2 2.2 General Qualified, licensed, and/or authorized installa tion or service personne l only (as defined in Section 1.6) should p erform the following: • Installation and service on Frymaster Dean equipment.
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-3 2.3 Principles of Operation The incoming gas flows through orifices and is mixed with air in the burners to create the correct ratio for proper combustion. The mixture is ignite d at the f ront end of each heat tube by th e pilot light.
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-4 2.5 Pre-Installation (cont.) DANGER The appliance area must be kept free and clear of combustible mate rial at all times. B. Clearances : The fryer area must be kept free and clear of all combustibles.
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-5 2.6 Air Supply and Ventilation DANGER This appliance must be installed with suffi cient ventilation to prevent the occurrence of unacceptable concentrations of substan ces harmful to the health of personnel in the room in which it is installed.
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 3: INSTALLATION 3-1 3.1 Installing the Fryer There are no built-in leveling devi ces on fryers equipped with casters . The floor where the fryer is to be installed must be level. DANGER Fryers must be at room temperature and empty of oil during movement to avoid damage and possible bodily injury.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 3: INSTALLATION 3-2 3.2 Gas Connections (cont.) DANGER If gas odors are detected, the gas supply MU ST be shut off at the main shut-off valve. The local gas company or ASA should be contacted immediately to rectify the problem.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 3: INSTALLATION 3-3 3.2 Gas Connections (cont.) B. Rigid Connections : Check any installer-supplied intake p i pe(s) visually and clean threading chips, or any other foreign matter befo re installing into a service line.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 3: INSTALLATION 3-4 3.2 Gas Connections (cont.) G. Only qualified service personnel should make adjustments to the regulators .
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 3: INSTALLATION 3-5 3.3.1 Specifications 3.3.1.1 Adjustments to Different Gas Types Gas Adjustments Gas Type Natural LP Manifold Pres sure† 4" W.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 3: INSTALLATION 3-6 3.3.2 Gas Conversion Procedures DANGER This appliance was configured at the factory for a specific type of gas. Converting from one gas type to another requires th e installation of specific gas-conversion components.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 3: INSTALLATION 3-7 3.4 Electrical Connections The fryer when installed must be electrically gr ounded in accordan ce with lo cal codes, or in the absence of local codes, with the National Electrical Code, ANSI/N FPA 70-(lates t edition).
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-1 4.1 Initial Start-up WARNING The on-site supervisor is responsible for ensuring that operators are made a ware of the inherent hazards of operating a hot oil fry ing system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures.
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-2 4.1.1 Pilot Lighting Procedur es, Electronic Ignition Systems Initial Pilot Lighting : All Frymaster Dean f ryers are teste d, adjusted and calibrated to sea level conditions before leaving the factory.
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-3 4.2 Final Preparation WARNING NEVER set a complete block of solid shorteni ng on top of heating tubes. To do s o will damage the heating tubes and frypot, and void the warranty. 4.2.1 Filling Fryer with Oil A.
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 5: FILTRATION INSTRUCTIONS 5-1 WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical pr ocedures and may not conform to on- site management operational procedures.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-2 3. Open the drain valve slowly to avoid splatter ing. If the drain valv e becomes clogged with food particles, use the Fr yer’s Friend (poker-like tool ) to clear the blockage.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-3 5.3.1 Filter Components Filter paper is held in place by a hold-down ring. Oil m oves through the paper, leaving behind impurities. 1. Filter pan. 2. Filter support grid. 3. Filter paper.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-4 5.3.2 Assembling the Filter 1. Place the support grid in the bottom of filter pan. 2. Put one filter paper sheet on top of the support grid. Be sure the paper covers the filter pan bottom and laps two inches onto the pan wall.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-5 5.3.2 Assembling the Filter (cont.) 4. Sprinkle 8 ounces (227g) of filter powder on the filter sheet. Ensure the powder covers the filter paper evenly. 5. Place the crumb screen in the filte r pan.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-6 5.3.3 Installing the Filter 1. Slide the filter inside the frye r cabinet. Ensure the male-femal e pickup tubes are fully engaged. Ensure the filter pan opening is di rectly under the center dump tube.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-7 5.4.2 Filtering Tools Assemble tools to be used for filtering. These ar e supplied with the filter starter kit included with the.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-8 5.5 Operating the Filter 5.5.1 Pan Preparation and Operation See Section 5.3.2, Assembling the Filter , and Section 5.3.3, Installing the Filter , for the appropriate filter preparation p rocedure.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-9 5.5.1 Pan Preparati on and Operation (cont.) 4. After ensuring the filter pan is correctly positioned under the drain tubes, move the red handle to the ope n position (right) to drain the frypot into the filter pan.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-10 5.5.2 Filter Operation 6. Oil will begin to pump from the f ilter pan into the frypot. If the frypot tubes, sides and bottom have sediment deposits, clean the frypot with the cleaning brush included with the fryer.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION OPERATION 5-11 5.5.2 Filter Operation (cont.) 9. After all oil is pumped back into the frypot, bubbles will form, indica ting air in the oil return lines. Allow the oil to bubble for 10- 15 seconds to ensure all oil is evacuated from the return line s.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 5: FILTRATION INSTRUCITONS 5-12 5.5.2 Filter Operation (cont.) 12. Do not allow crumbs to accum ulate in the crumb tray. The crumb tray MUST be emptied into a fireproof container at the end of frying operations EACH DAY (see DANGER statement below).
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 6: PREVENTIVE MAINTENANCE 6-1 6.1 General DANGER Never attempt to clean the fryer during th e cooking process or when the frypot is filled with hot oil.
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 6: PREVENTIVE MAINTENANCE 6-2 6.1.3 Periodic/ Annual The fryer should be inspected and adjusted peri odically by qualified service personnel as par t of a regular kitchen maintenance program.
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 6: PREVENTIVE MAINTENANCE 6-3 6.1.3 Periodic/ Annual (cont.) • Check filtration system integrity as follows: − With the filter pan empty, place each oil retu rn handle, one at a time, in the "O N" position.
FRYMASTER HD1814 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-1 7.1 General DANGER Hot oil will cause severe burns. Never atte mpt to move this app liance when filled with hot oil or to transfer hot o il from one container to another. DANGER This equipment should be unplugged when ser vicing, except when electrical circuit tests are required.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-2 7.2 Pilot Burner Malfunction (cont.) 3. Check all connections for cleanliness and security. C. Pilot flame of proper size, but is unstable. Flame wavers and does not envelop the thermopile comp letely a t all times.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-3 7.3 Main Burner Malfunctions (cont.) D. Fryer will not reach the temperature setting and/or runs erratically. 1. Incorrect location of sensor probe or defective temperature sensor. 2. Loose wiring/wire connection E.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-4 7.4 Wiring Diagram, Main.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-5 7.5 Wiring Diagram, Filter.
FRYMASTER HD1814 SER IES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-6 7.6 Wiring Diagram, RAM Units Only.
Frymaster, L.L.C., 8700 Line Av enue, Shrev eport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688-2200 FAX (Tech Support) 1-31 8-21 9-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800.
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If you have not bought Frymaster HD1814G yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster HD1814G - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster HD1814G you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster HD1814G will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster HD1814G, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster HD1814G.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster HD1814G. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster HD1814G along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
