Instruction/ maintenance manual of the product H22SC Frymaster
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Frymaster, a member of the Co mmercial Food Eq uipment Service Ass ociation, recomm ends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 AUGUST 2005 www.frymaster.com E-mail: service@frymaster.com *8196004* This manual is applicable to fryers ma nufactured begi nning August 2003 with serial numbers beginning with 0308.
NOTICE IF, DURING THE WARRANTY PE RIOD, THE CUSTOMER USE S A PART FOR THIS ENOD IS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECY CLED PART PURCHASED DIRECTLY FROM FRYMASTER D EAN, OR ANY OF ITS AUTHORIZ ED SERVICE CENTERS, AND/OR THE PART BEING U SED IS MODIFIED FROM ITS ORI GINA L CONFIGURATION, THIS WARRANTY WILL BE VOID.
NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/DEAN Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs.
i Navy Surface Ship Electric Fryers Installation, Operation, Service, an d Parts Manual TABLE OF CONTENTS Page Chapter 1: Introduction 1-1 Chapter 2: Installation Instructions 2-1 Chapter 3: Operating.
1-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1.1 General Read the instructions in this manual thoroughly before attempting to operate this equipm ent. This manual covers all configurations of Navy Surface Ship Electric Fryer models specifically configured for use aboard surface ships of the U.
1-2 1.3 Controller Information This equipment has been tested and found to comply with the lim its for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Cl ass A device, it has been shown to meet the Class B limits.
2-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 Introduction The instructions in this chapter cov er all configurations of Navy Su rface Ship Electric Fryer models specifically configured for use aboard surface ships of the U.
2-2 All installation and service on FRYMASTER equipm ent must be performed by qualified, certified, licensed, and/or authorized inst allation or serv ice personnel. Service may be obtained by contacting a local Frym aster DEAN Factory Authorized Service Center.
2-3 DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram(s) furnished with the app liance. Refer to the wiring diagram(s) affixed to the inside of the applian ce door when installing or servicing this equipment.
2-4 17.534 6.913 28.29 2.465 10.580 20.48 20.48 33.38 15.67 FRONT HANDLE Single Fryer BACK OF FRYER UNIT TYPICAL 7.098 TYPICAL 2.470 BACK OF F R YER UNI T 26.
2-5 27.570 14. 400 17.516 32.66 22.68 22.68 33.24 FRONT HAND LE 3-Fry er Battery BACK OF FR Y E R UNI T 7.229 47.1 31.61 31.61 35.76 35.76 7.119 2.470 17.
3–1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Equipment Setup and Shutdown Procedures Setup DANGER Never operate the appliance with an empty frypot. The frypot must be filled with water or cooking oil before energizing the el ements.
3–2 Shutdown 1. Turn the fryer off. 2. Filter the cooking oil and clean the fryers (See Chapters 4 and 5). 3. Place the frypot covers on the frypots. 3.2 Operation of the Soli d-State Analog Controller NOTE: Refer to Chapter 4 of this manual for operati ng instructions for the bui lt-in filtration system.
3–3 The analog controller has no timing features. The operator must m onitor shake and pull times. WARNING Before pressing the power switch to the ON position, ensure that the frypot is properly filled with oil. See Section 3.1. CONTROLLER OPERATING PROCEDURE 1.
3–4 4. Press and hold the high -limit test switch in the “2 nd ” test position until the 2 nd High-Limit ligh t illuminates. Release the switch. The 2 nd High-Limit light should have come on wh en the temperature was between 430°F and 460°F.
4-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 4.1 Introduction The FootPrint Pro filtration system allows the cooking oil or shortening in one frypot to be safely and efficiently filtered while the other frypots in a battery rem ain in operation.
4-2 3. Place the metal filter screen in the cente r of the bottom of the pan, then lay a shee t of filter paper on top of the scre en, over- lapping on all sides. 4. Position the hold-down ring over the filter paper and lower the ring into the pan, allowing the paper to fold up around the ring as it is lowered to the bottom of the pan.
4-3 DANGER Do not drain more than one frypot at a ti me into the built-in fi ltration unit to avoid overflow and spillage of hot oil. DANGER NEVER attempt to clear a clogged drain valve fr om the front of the valve! Hot oil will rush out creating the potential for severe burns.
4-4 WARNING The filter pump is equipped with a manual r eset switch (see photo bel ow) in case the filter motor overheats or an electrical fault o ccurs. If this switch trips, turn off power to the filter system and allow the pump mo tor to cool 20 minutes before attempting to reset the switch.
5–1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE 5.1 Cleaning the Fryer DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left so aking in certain shortening materia l.
5–2 solidified shortening or other blockages. Rinse with hot water, dry thoroughly, and reinstall the plugs before using. Clean-out Pl ugs Gasket DANGER Failure to reinstall the clean -out plugs in the Power Show er will cause hot o il to spray out of the fry pot duri ng the filtering process, creat ing an extreme burn hazard to personnel.
5-3 5. Turn the fryer ON/OFF switch(s) to the OFF position. 6. Add two gallons of water. Drain out th e solution and clean the frypot(s) thoroughly. WARNING Do not drain boil-out solution into a shorteni ng disposal unit, a bu ilt-in filtration unit, or a portable filter unit.
5–4 5.3 Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of the galley material main tenance management (3M) program.
5-5 • Verify that all O-rings and s eals (including those on the Power Shower and on quick-disconnect fittings) are present and in good condition. Repl ace o-rings and seals if worn or damaged. • Check filtration system integrity as follows: − Verify that filter pan cover is present and properly installed.
6-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 6: OPERATOR TROUBLE SHOOTING 6.1 Introduction This section provides an easy reference guide to some of the common problems that m ay occur during the operation of this equipment.
6-2 6.2 Troubleshooting 6.2.1 Control and Heating Problems Problem Probable Causes Corrective Action A. Power cord is not plugged in or circuit breaker is tr ipped. A. Plug power cord in and verify that circuit breaker is no t tripped. B. Controller has failed.
6-3 Problem Probable Causes Corrective Action Fryer repeatedly cycles on and off when first started. Fryer is in melt-cycle mode. This is normal. The standard operational mode for the controller is for the elements to cycle on and off until the temperature in the frypot reaches 180ºF (82ºC).
6-4 6.2.2 Error Messages and Display Problems Problem Probable Causes Corrective Action Controller trouble light ON. Oil temperature above acceptable range or a problem with the temperature measuring circu itry.
6-5 Problem Probable Causes Corrective Action Filter pump runs but oil does not return to frypot and there is no bubbling oil or air coming from the Power Shower. Blockage in filter pan suction tube. Test: Close the drain valve and pull the filter pan out from the fryer.
6-6 6.3 Replacing the Controller or Controller Wiring Harness 1. Disconnect the fryer from the electrical supply. For frye rs that have 90 º -angle topcaps, remove the two screws in the upper corners of the control panel and swing the panel open from the top, allowing it to rest on its hinge tabs .
7-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 7: SERVICE PROCEDURES 7.1 General Before performing any maintenance on this equipm ent, disconnect the fryer from the electrical power supply. When electrical wires are disconnected, it is recommende d that they be marked in such a way as to facilitate re-assemb ly.
7-2 7.3 Replacing Component Box Components 1. Remove the control panel (see steps 1 and 2 of section 7.2 on preceding page). 2. Unplug the wiring harness from the 15-pin connector on the interface b oard and disconnect the grounding wire from terminal adjacent to the 15- pin connector on th e back of the controller.
7-3 7.4 Replacing a Temperature Pr obe or High-Limit Thermostat 1. Remove the filter pan a nd lid from the unit. Drain the f rypots into a Shorten ing Disposal Unit (SDU) or other appropriate container. DANGER DO NOT drain more than one full frypot into the SDU at one time.
7-4 6. If a temperature probe was replaced , insert the probe leads into the connector (see left illustration below). For full-vat units or the left half (as v iewed from the re ar of the fryer) of a dual-vat unit, the red lead goes into position 6 and th e white into position 7.
7-5 5. Remove the nuts and machine screws that secure th e element to the tilt plate assembly and pull the element out of the frypot. NOTE: Full-vat elements consist of two dual-vat elem ents clamped together.
7-6 7.6 Replacing Contactor Box Components 1. If replacing a contactor box above the built-in filter system, rem ove the filter pan and lid from the unit.
7-7 5. Remove the tilt housing and back pa nels from the fryer. The tilt hous ing must be removed first in order to remove the upper back panel. To remove the tilt housing, raise the elements and allow them to rest on the basket suppor t racks (see photo on page 7-3).
7-8 21. Reconnect the drain safety switch wiring to the switch(es) in accordance with the diagram below then reinstall the switch covers. 58C BLK 57C RED RIGHT DRAIN SAFETY SWIT CH LEFT DRAIN SAFETY SW ITCH (DUAL-VA T ONLY) 55C BLK 56C RED 22. Reinstall the drain tube assembly.
7-9 • Solidified shortening in the pan or filter lines, or • Attempting to filter unh eated oil or shortening (cold oil an d shortening are m ore viscous, overloading the pump motor and causing it to overheat). If the motor runs but the pump does not, there is a blockage in the pump.
7-10 illustration on page 7-6). NOTE: If you rem ove the screws fr om both boxes at the same tim e, the boxes will jam against each other and neither can be rem oved. 4. Carefully lower the box to the floor and pull it out the front of the fryer. Remove the rem aining box following the same procedure.
7-11 8. Unplug the 15-pin connector from the rear of the left component box and, using a pin pusher, disconnect the solenoid valve wi res (pins 4, 6, 10 and 12). NOTE: If the vacuum-breaker solenoid valve is connected to the manifold rather than the pump, its wires (pins 4 and 6) do not need to be disconnected.
7-12 7.9 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be perform ed using only a multim eter.
7-13 7.10 Wiring Diagram, System H14SC/H17SC/H22SC kW Single Fr yers a nd FPH17SC kW Filter System Fryers 440-480V, 60 Hz, 3-Ø, 3-Wire Configurations Refer to page 2-2 for power requirements.
7-14 7.11 Wiring Diagram, Contactor Box H14SC/H17SC/H22SC kW Single Fr yers a nd FPH17SC kW Filter System Fryers 440-480V, 60 Hz, 3-Ø, 3-Wire Configurations Refer to page 2-2 for power requirements.
7-15 7.12 Components Descrip tion of Operation a) Drain solenoid – When the return valve is opened, a microswitch activates and supplies 24V to the pump relay and solenoids. b) Vacuum release solenoid – When the return valve is closed, it de-energizes the 24V to the pump relay and solenoid s releasing the vacuum.
8-1 NAVY SURFACE SHIP ELECTRIC FRYERS CHAPTER 8: PARTS LIST 8.1 Accessories 1 2 3 4 5 6 7 8 9 ITEM STANDARD PART # **EURO-LOOK PART # COMPONENT 1 809-0171 Thumbscrew, ¼ -20 X 1 3 / 8 -inch 2 810-2793.
8-2 8.2 Cabinetry 8.2.1 Backs, Control Panels, Doors, Handl es, Sides, Tilt Housings & Top Caps 4 8 1 2 3 7 6 5 11 12 13 10 9.
8-3 8.2.1 Backs, Control Panels, D oors, Handles, Sides, Tilt Housings & Top Caps (cont.) ITEM STAND ARD PART # EURO-LOOK PART # COMPONENT 1 210-9367 Back Panel, Upper (Single) 210-2299 200-6630 T.
8-4 8.2.2 Cabinet Bases, Braces, and Associated Parts 1 2 20 4 16 6 5 3 31 19 29 30 17 See Page 8-14 for fil ter rai ls and associ at ed hardwar e . 7 26 See Page 8- 2 for cabinet sides . 21 23 24 14 24 10 24 12 24 10 11 24 9 24 24 15 The 5-Station cabinet illustr ated is typical of all Navy Surfac e Ship Elect ric cabi nets.
8-5 8.2.2 Cabinet Bases, Braces, a nd Associated Parts (cont.) ITEM STAND ARD PART # EURO-LOOK PART # COMPONENT 1 106-1265 Upright Assembly, Left (Use 106-3828 for singles) 2 106-1266 Upright Assembly.
8-6 8.3 Drain System Components 8.3.1 Drain Tube Sections and Associated Parts See Page 8-9 f or Drain Va lve detail. 1 2 3 4 5 6 7 8 9 10 11 14 15 16 17 12 13 ITEM STANDARD PART #** COMPONENT 1 813-0284 Nipple, ¾ X 1-inch NPT 2 816-0092 Grommet, 1-inch Drain 3 826-1345 Washer, 1-inch Drain (Pkg.
8-7 8.3.1.1 Euro-Look Drain Tube Section and Associated Parts 8 7 7 6 6 1 3 3 4 4 5 2 2 1 See Page 8-10 for Drain Valve Detail.
8-8 8.3.1.1 Euro- Look Drain Tube Section and Associated Parts (cont.) ITEM EURO-LOOK PART# ** COMPONENT 1 Drain Tube, Left/Right End Short 823-4625 Full-Vat 3” 823-4624 Dual-Vat 3” 2 Drain Tube, .
8-9 8.3.2 Drain Valve Assembl y and Component Parts Full-Vat Drain Valve Assembly 806-7434SP 8 7 9 6 4 3 Compression Washers (furnished with Ite m 1) 2 Plastic Washer (fur nished with Item 1) 1 5 10 I.
8-10 8.3.2.1 Euro-Look Drain Val ves and Associated Parts (Units with Built-In Filtration).
8-11 8.3.2.1 Euro-Look Drain Va lves and Associated Parts (Units with Built-I n Filtration) cont. ITEM EURO-LOOK PART # ** COMPONENT 1 809-0539 Nut, ⅜ -16 2-Way Hex Lock 2 900-2934 Retainer, Dual-Vat Drain Valve Nut 3 823-5369 Handle, Dual-Vat Drain Valve 4 810-0677 Grip, Drain Handle 5 826-1366 Nut, 4-40 Keps Hex (Pkg.
8-12 8.4 Electronics and Wiring Components 8.4.1.1 Si ngle Component Box ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 106-0580 Component Box Assembly Single Navy 1 106-0313 Wire Assembly, Component.
8-13 8.4.1.2 Multiple Vat Component Boxes NOTE 1: The tr ansfor mer on the left side of t he comp onent box (Item 11) is present only in the left component bo x .
8-14 8.4.2.1 Si ngle Contactor Box ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 106-0581 Box, Assembly Contactor Single Navy 1 106-0595 Wire Assembly, CI Single FP 2 806-9628SP Wire Assembly, HV DV.
8-15 8.4.2.2 Mult iple Vat Contactor Boxes 2 1 17 3 4 17 18 9 8 16 15 5 18 9 6 OR 18 9 7 10 13 14 12 13 14 11 9 18 NOTE 1: Left and right contactor box assemblies are mirror images of one another.
8-16 8.4.3 Heating Element Assem bly and Associated Parts NOTES: The only differenc e bet ween elem ent as semblies for different volt age and kW ratings is the elem ent its elf (Item 1) Item s 21 and 22 are shown as ass ociated parts . They are not part of the elem ent ass em bly.
8-17 8.4.3 Heating Element Assembly and Associated Parts (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 1 Element 807-2649 440V 1 7.0 kW 807-2650 440V 1 8.5 kW 807-3176 440V 11.0 kW 807-2651 480V 1 7.0 kW 807-2652 480V 1 8.5 kW 807-3177 480V 11.
8-18 8.4.4 Controller Control ler P /N 806-3798 Knob P/N 810-0387 Toggle Swi tch P /N 807-330 8 8.4.5 Wiring 8.4.5.1 Contactor Box Wiring Assembly – 12-Pin Full-Vat C-1 BLACK GREEN/YELLOW WH IT E BROW N ORANGE BLACK WHITE BLACK 1 2 3 4 5 6 7 8 9 10 11 12 YELLOW RED P/N 106-2477 SP 8.
8-19 8.4.5.3 Contactor Box Wiring A ssemblies – 9-Pin (Right Element) BLUE BLACK 1 2 3 4 5 6 BLACK BLACK BLUE BLUE 7 8 9 P/N 106-3467 SP 14/17kW or P /N 106-2472SP 22kW 8.
8-20 8.4.5.6 Single Main Wiring Harness 8.4.5.7 Component Box Wiring Harness – 15-Pin P/ N 10 6- 25 06SP 8.4.5.8 Single Component Bo x Wiring Harness – 15-Pin 8.
8-21 8.5 Filtration System Components 8.5.1 FPH117/122 Filtration Components.
8-22 8.5.1 FPH117/122 Filtration Components (cont.) ITEM PART # EURO-LOOK PART# COMPONENT 806-9546SP 106-4945 Assembly, Filter Pan FPH117 1 806-9547 Lid, Single FPH117 2 810-2743 Crumb Tray 3 823-2899 Hold Down Ring 4 900-8933 SanaGrid Filter Screen 5 823-2828 823-5141 Pan, Filter 6 826-1360 Screw, 10-24 x 5/16 RD SL HD ZP (Pkg.
8-23 8.5.2 FPH217/317 Multiple Batte ry Filtration Sy stem Components 5 6 13 14 15 7 12 11 9 12 11 10 19 NOTE : Som e early prod uction units were conf igure d t his way.
8-24 8.5.2 FPH217/317 Multiple Battery Filtration System Components (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPONENT * 826-1979 Filter Pan Roller Kit ( four each of Items 7 and 8 ) * 826-1980 S.
8-25 8.6 Frypot Assembly and Thermostat Frypot P/N 823-2451SP Thermostat P/N 806-7543.
8-26 8.7 Oil Return System Components 23 22 21 1 2 3 4 5 11 7 8 9 10 6 12 13 14 15 16 17 18 19 20.
8-27 8.7 Oil Return System Components (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 1 806-4505SP Power Shower Assembly, Full-Vat 2 826-0992 Seal, Power Shower (Pkg.
8-28 8.8 WIRING CONNECTORS, PIN TERMINALS, AND POWER CORDS 1 2 4 5 3 6 7 9 10 8 11 13 12 ITEM STANDARD PART # EURO-LOOK PART # COMPONENT Power Cords * 807-3834 Cable, 3-Phase 4-Wire (Fryer Power Cable.
Frymaster, L.L.C., 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2200 (.
An important point after buying a device Frymaster H22SC (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster H22SC yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster H22SC - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster H22SC you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster H22SC will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster H22SC, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster H22SC.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster H22SC. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster H22SC along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
