Instruction/ maintenance manual of the product Dean SM35 Frymaster
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Dean, a member of the C ommercial Food Equipm ent Service Associati o n, recomm ends using CFESA Certified Technicians. MAY 2007 24-Hour Service Hotline 1-800-551-8633 8195895 Dean Millivolt Gas Fryer.
Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs.
DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other cooking appliance.
Dean Millivolt Gas Fryers (Non-CE) Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 After Purchase 1-1 1.2 Ordering Parts 1-1 1.3 Service Information 1-1 1.4 Safety Information 1-2 1.5 Service Personnel 1-2 2. IMPORTANT INFORMATION 2-1 2.
Dean Millivolt Gas Fryers (Non-CE) Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 5. PREVENTATIVE MAINTENANCE 5-1 5.1 General 5-1 6. TROUBLESHOOTING 6-1 6.1 General 6-1 6.2 Pilot Burner Malfunction 6-1 6.3 Main Burner Malfunctions 6-2 6.
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DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 1: INTRODUCTION 1-1 1.1 After Purchase In order to improve service, have the following chart filled in by the Dean Authorized Service Technician who instal led this equipm ent. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number Gas Type 1.
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 1: INTRODUCTION 1-2 1.4 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations en closed in double-bordered boxes similar to the ones below.
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 1: INTRODUCTION 1-3 1.5.1 Definitions (cont.) B. Qualified Installation Personnel 1. Qualified installation personnel are individuals, or firms, cor porations, or companies, which, either in person or through a representative are engaged in and are responsible for the installation of gas-fired applia nces.
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DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 2: IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment A. Check that the container is upri ght. Use an outward prying motion - no hammering - to remove the carton. Unpack the fryer carefully and rem ove all accessories from the carton.
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 2: IMPORTANT INFORMATION 2-2 2.2 General (cont.) Dean Super Marathon Series gas fryers are ener gy efficient, gas-fired units, design certified by (Approvals Pending), and manufactured to their basic performance a nd application specifications.
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 2: IMPORTANT INFORMATION 2-3 2.5 Pre-Installation DANGER No structural material on the fryer shoul d be altered or removed to accommodate placement of the fryer under a hood. Questi ons? Call the Frymaster/Dean Service Hotline at 1-800-551-8633.
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 2: IMPORTANT INFORMATION 2-4 2.5 Pre-Installation (cont.) C. Installation Standards 1. INSTALLATION STANDARDS : Fryer installation must confor m with local codes, or in the absence of local codes, to the ap propr iate national standards as listed below: a.
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 2: IMPORTANT INFORMATION 2-5 2.7 Air Supply and Ventilation DANGER This appliance must be installed with su fficient ventilation to prevent the occurrence of unacceptable concentrations of substan ces harmful to the health of personnel in the room in which it is installed.
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DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-1 3.1 Installing the Fryer A. Initial In stallation : If installed with legs, do not push against the fryer’s side to adjust its position. Use a pallet or lift jack to lift the fryer slightly and pl ace it where it is to be installed.
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-2 3.2 Leg and Caster Installation (cont.) 4. Proceed to Step 3.3, Leveling the Fryer, after legs and rear rigid casters are installed to ensure the fryer is level before using. B.
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-3 3.3 Leveling the Fryer (cont.) B. If the floor is uneven or has a decided slope , place the fryer on a smooth, level platform. C. If the fryer is moved, re-level the fryer fo llowing the instructions given in Steps 3.
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-4 3.3 Leveling the Fryer (cont.) NOTE: The installation must be inspected after it is complete to ensure it meets the inte nt of these instructions. The on-site supervisor and/ or operator(s) should be informed that the appliance is installed with restraints.
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-5 3.4 Gas Connections (cont.) The gas supply (service) line must be the same si ze or greater th an the fryer inlet line. Super Marathon and Super Runner Series gas fryers are e quipped with a 3/4" (22 mm) male ISO 7.
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-6 3.4 Gas Connections (cont.) Rigid Connections Check any installer-supplied intake pipe(s) visu ally and clean metal particle s or other foreign matter from the threads before installing into a service line .
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-7 3.4 Gas Connections (cont.) WARNING Use a diluted soap solution to find poten tially dangerous gas leaks when making new connections.
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-8 3.4 Gas Connections (cont.) F. After hook up, bleed the gas line of air to ensure that the pilo t light will ignite quickly and evenly. WARNING Qualified personnel MUST perform any adaptation, modi fication, or gas conversion, if required.
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-9 3.6 Gas Inputs Nominal Heat Inputs (Qn), Gas Type, Orifice Size (a pplicable for fryer operat ion at altitudes of 2000 feet or less ), Part Number and Quantity are listed in the table below: MODEL NOMINAL HEAT INPUT- Qn (BTU) GAS TYPE ORIFICE SIZE (MM) ORIFICE PART NO.
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-10 3.7 Gas Conversion Procedures See gas valve illustration below and gas valve, burner and orifice location on page 3-11 when performing the following conversions.
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-11 3.7 Gas Conversion: Procedures (cont.) Vessel Assembly Gas Valve Mani fold Sup port Brack et Gas Burner See Detail A Pressu.
DEAN MILLIVOLT GAS FRYERS (NON-CE) CHAPTER 3: INSTALLATION INSTRUCTIONS 3-12 3.9 Electrical Connections Fryers without built-in f iltration do not require el ectrical connection.
DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 4: FRYER OPERATIONS 4-1 4.1 Initial Start-up WARNING The on-site supervisor is responsible for ensuring that operators are made a ware of the inherent hazards of operating a hot oil fry ing system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures.
DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 4: FRYER OPERATIONS 4-2 4.1.1 Pilot Lighting Proce dures, Standing Pilot Only Initial Pilot Lighting : All Dean fryers are tested, adjusted and calibrated to sea level conditions before leaving the factory.
DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 4: FRYER OPERATIONS 4-3 4.2 Boil-Out Procedure DANGER Never leave the fryer unattended during the boil- out process. If the boil-out solution boils over, turn the fryer off immediately and let the solution cool for a fe w minutes before resuming the process.
DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 4: FRYER OPERATIONS 4-4 4.2.1 Thermostat-Equipped Fryers (cont.) WARNING Water or boil-out solution MUST not be allowed to drain into the filt er pan or filter system. Irreversible damage will result if water is allow e d into the system.
DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 4: FRYER OPERATIONS 4-5 4.3.1 Filling Fryer with Cooking Oi l/Shortening—Operating Thermostat (c ont.
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DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 5: PREVENTATIVE MAINTENANCE 5-1 5.1 General DANGER Never attempt to clean the fryer during th e cooking process or when the frypot is filled with hot oil/shortening.
DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 5: PREVENTATIVE MAINTENANCE 5-2 5.1.3 Periodic/ Annual The fryer should be inspected and adjusted peri odically by qualified service personnel as par t of a regular kitchen maintenance program.
DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 6: TROUBLESHOOTING 6-1 6.1 General DANGER Hot cooking oil/shortening will cause sever e burns. Never attempt to move this appliance when filled with hot cooking oil/shortening or to transfer hot c ooking oil/shortening from one container to another.
DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 6: TROUBLESHOOTING 6-2 6.3 Main Burner Malfunctions A. Main burner will not come "ON"; gas not detected at main burner. 1. Check that the gas valve is open. 2. Check that the pilot is ig nited and is operating properly.
DEAN MILLIVOLT SERIES GAS FRYERS (NON-CE) CHAPTER 6: TROUBLESHOOTING 6-3 6.4 Wiring Diagrams Ho neyw ell M i llivo lt G as V alv e Wiring Thermostat Operat ing Bla ck Red Red Yellow ( Braided) Orange .
Dean, 8700 Line Avenue, PO Box 5100 0, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-327 -3343 FAX (Tech Suppo.
An important point after buying a device Frymaster Dean SM35 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster Dean SM35 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster Dean SM35 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster Dean SM35 you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster Dean SM35 will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster Dean SM35, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster Dean SM35.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster Dean SM35. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster Dean SM35 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
