Instruction/ maintenance manual of the product BK1814 Frymaster
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Frymaster, a member of the Co mmercial Food Eq uipment Service Asso ciation, recomm ends using CFESA Certified Tec hnicians. www.frymaster.com 24-Hour Service Hotline 1-800-551-8633 MAR 2011 E-mail: service@frymaster.
Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Factory Authorized Service agency (FAS) or other qualified professional should perform installation, maintenance, and repairs.
DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating and service instructions thoroughly before installing or servicing this equipment.
FINDING YOUR WAY AROUND THE FRYMASTER BK1814 GAS SERIES.
BK1814 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 After Purchase 1-1 1.2 Ordering Parts 1-1 1.3 Service Information 1-1 1.4 Computer Information 1-1 1.5 Safety Information 1-2 1.6 Service Personnel 1-3 2.
1814 Series Gas Fryers Installation & Operation Manual TABLE OF CONTENTS (CONT.) Page # 5. FILTRATION INSTRUCTIONS 5-1 5.1 Draining and Manual Filtering 5-1 5.2 General Filtration Information 5-2 5.3 Filtration Preparation 5-2 5.4 Daily Filtration Operation 5-6 5.
BK1814 Series Gas Fryers Chapter 1: Introduction 1-1 1.1 Applicability and Validity The Frymaster 1814 Series gas model family (HD models) has been approved by the European Union for sale and installation in th e follow ing EU countries: AT, BE, DE, DK, ES, FI, FR, GB, IE, IT, LU, NL, NO, PT and SE.
BK1814 Series Gas Fryers Chapter 1: Introduction 1-2 1.4 Service Information Call the Frymaster Service Hotline, 1-800-551-8633, for the location of your nearest factory authorized service center. To assist you more efficiently, always provide the service technician with the model number, gas type, serial num b er, and the nature of the problem.
BK1814 Series Gas Fryers Chapter 1: Introduction 1-3 1.7 Service Personnel A. Qualified and/or Authorized Operating Pers onnel 1. Qualified/authorized operating pe rsonnel are those who have car efull.
Frymaster BK1814 Series Fryer Chapter 2: Important Information 2-1 2.1 Receiving and Unpacking Equipment A. Check that the container is uprigh t. Use an outward prying m otion - no hammering - to remove the carton. Unpack the fryer carefully and rem ove all accessories from the carton.
Frymaster BK1814 Se ries Gas Fryer Chapter 2: Important Information 2-2 2.2 General (cont.) Where conflicts exist between instructions and in formation in this manual and local code or national codes, or regulations , installation and operation sh all comply w ith the codes or regulations in force in the country in which the equipment is installed.
Frymaster BK1814 Se ries Gas Fryer Chapter 2: Important Information 2-3 DANGER Fryers MUST be connected ONLY to the gas type identified on the attached rating plate. 2.6 Pre-installation DANGER No structural material on the fryer shoul d be altered or removed to accommodate placement of the fryer under a hood.
Frymaster BK1814 Se ries Gas Fryer Chapter 2: Important Information 2-4 2.6 Pre-installation (cont.) C. Installation Standards 1. U.S. installations must meet : 2. Canadian inst allations m ust meet : American National Standard Instit ute CAN 1-B149 Installation Codes ANSI Z83.
Frymaster BK1814 Se ries Gas Fryer Chapter 2: Important Information 2-5 2.7 Air Supply and Ventilation (cont.) D. Do not place the fryer’s flue outlet directly into the plenum of the hood, as it will affect the gas combustion of the fryer.
Frymaster BK1814 Series Gas Fryers Chapter 3: Installation 3-1 3.1 Installing the Fryer This appliance shall be installed in conformity with th e cu rrent regulation s and used on ly in a well-ventilated location. A. Initial Installation: If the fryer is installed with legs, do not push the fryer to adjust its position.
Frymaster BK1814 Series Gas Fryers Chapter 3: Installation 3-2 3.3 Gas Connections DANGER Before connecting new pipe to this appliance the pipe must be blown out thoroughly to remove all foreign material. Foreign mate rial in the burner a nd gas controls will cause improper and dangerous operation.
Frymaster BK1814 Series Gas Fryers Chapter 3: Installation 3-3 3.4 Gas Connections (cont.) Gas Supply Type and Pressure Gas Supply Type Gas Supply Pressure Natural Gas 6-10" W.
Frymaster BK1814 Series Gas Fryers Chapter 3: Installation 3-4 3.4 Gas Connections (cont.) DANGER When pressure-testing incoming gas supply lines, disconnect the fryer from the gas line if the test pressure is ½" PSI [3.45 kPa (14 inches W.C.)] or greater to avoid damage to the fryer’s gas piping and gas valve(s).
Frymaster BK1814 Series Gas Fryers Chapter 3: Installation 3-5 3.4 Gas Connections (cont.) WARNING Do not attach accessories to this fryer unl ess fry er is secured from tipping. Personal injury may result. 2. The fryer must be restrained by means independent of the flexible coupling or connector in order to limit the movem ent of the fryer.
Frymaster BK1814 Series Gas Fryers Chapter 3: Installation 3-6 The 1814 Series gas fryer has received the CE mark for the countries and gas categories indicated in the table below. NOTE: The nominal heat input (QN) is 21kW except for AT, DE, LU and category 3P/B, which is 23kW.
Frymaster BK1814 Series Gas Fryers Chapter 3: Installation 3-7 to the first two threads. Doing so may allow some of the compound to enter the gas stream, resulting in cl ogging of burner orifices and/or the control valve. 2. Open the gas supply to the fryer and check all piping, fittings, and gas connections for leaks with a leak detection fluid.
Frymaster BK1814 Series Gas Fryers Chapter 3: Installation 3-8 CE GAS CONVERSION INSTRUCTIONS 1. Between G20- and G25-type Natural Gas, adjust the gas pressure at the regulator. (Refer to the CE Standard Burner Manifold Gas Pressure Chart.) Do not change the orifice.
Frymaster BK1814 Series Gas Fryers Chapter 3: Installation 3-9 3.7 Electrical Connections The fryer when installed must be electrically gr ounded in accordan ce with lo cal codes, or in the absence of local codes, with the National Electrical Code, ANSI/N FPA 70-(lates t edition).
Frymaster BK1814 Series Gas Fryers Chapter 4: Fryer Operations 4-1 4.1 Initial Start-up WARNING The on-site supervisor is responsible for ensuring that operators are made a ware of the inherent hazards of operating a hot oil fry ing system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures.
Frymaster BK1814 Se ries Gas Fryers Chapter 4: Fryer Operations 4-2 4.2 Final Preparation WARNING NEVER set a complete block of solid shorteni ng on top of heating tubes. To do s o will damage the heating tubes and frypot, and void the warranty. 4.2.1 Filling Fryer with Oil A.
Frymaster BK1814 Series Gas Fryers Chapter 4: Fryer Operations 4-3 WARNING Never use a match or ta per to light pilot on this ignition system. 1. Ensure the frypot is filled to the ap propriate line with oil or water. 2. Turn gas "ON". 3. Turn electric power "ON" with the power button on the computer.
Frymaster BK1814 Series Gas Fryers Chapter 5: Filtration Instructions 5-1 WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical pr ocedures and may not conform to on- site management operational procedures.
Frymaster BK1814 Se ries Gas Fryers Chapter 5: Filtration Operation 5-2 3. Open the drain valve slowly to avoid splatter ing. If the drain valv e becomes clogged with food particles, use the Fr yer’s Friend (poker-like tool ) to clear the blockage.
Frymaster BK1814 Se ries Gas Fryers Chapter 5: Filtration Operation 5-3 5.3.1 Filter Components Filter paper is held in place by a hold-down ring. Oil m oves through the paper, leaving behind impurities. 1. Filter pan. 2. Filter support grid. 3. Filter paper.
Frymaster BK1814 Se ries Gas Fryers Chapter 5: Filtration Operation 5-4 5.3.2 Assembling the Filter 1. Place the support grid in the bottom of filter pan. 2. Put one filter paper sheet on top of the support grid. Be sure the paper covers the filter pan bottom and laps two inches onto the pan wall.
Frymaster BK1814 Series Gas Fryers Chapter 5: Filtration Operation 5-5 5.3.2 Assembling the Filter (cont.) 4. Sprinkle 8 ounces (227g) of filter powder on the filter sheet. Ensure the powder covers the filter paper evenly. 5. Place the crumb screen in the filte r pan.
Frymaster BK1814 Se ries Gas Fryers Chapter 5: Filtration Operation 5-6 5.3.3 Installing the Filter 1. Slide the filter inside the frye r cabinet. Ensure the male-femal e pickup tubes are fully engaged. Ensure the filter pan opening is di rectly under the center dump tube.
Frymaster BK1814 Series Gas Fryers Chapter 5: Filtration Operation 5-7 5.4.2 Filtering Tools Assemble tools to be used for filtering. These ar e supplied with the filter starter kit included with the .
Frymaster BK1814 Se ries Gas Fryers Chapter 5: Filtration Operation 5-8 5.5 Operating the Filter 5.5.1 Pan Preparation and Operation See Section 5.3.2, Assembling the Filter , and Section 5.3.3, Installing the Filter , for the appropriate filter preparation p rocedure.
Frymaster BK1814 Series Gas Fryers Chapter 5: Filtration Operation 5-9 5.5.1 Pan Preparati on and Operation (cont.) 4. After ensuring the filter pan is correctly positioned under the drain tubes, move the red handle to the ope n position (right) to drain the frypot into the filter pan.
Frymaster BK1814 Se ries Gas Fryers Chapter 5: Filtration Operation 5-10 5.5.2 Filter Operation 6. Oil will begin to pump from the f ilter pan into the frypot. If the frypot tubes, sides and bottom have sediment deposits, clean the frypot with the cleaning brush included with the fryer.
Frymaster BK1814 Series Gas Fryers Chapter 5: Filtration Operation 5-11 5.5.2 Filter Operation (cont.) 9. After all oil is pumped back into the frypot, bubbles will form, indica ting air in the oil return lines. Allow the oil to bubble for 10- 15 seconds to ensure all oil is evacuated from the return line s.
FRYMASTER 1814 SERIES GAS FRYERS CHAPTER 5: FILTRATION INSTRUCITONS 5-12 5.5.2 Filter Operation (cont.) 12. Do not allow crumbs to accum ulate in the crumb tray. The crumb tray MUST be emptied into a fireproof container at the end of frying operations EACH DAY (see DANGER statement below).
Frymaster BK1814 Series Gas Fryers Chapter 6: Preventive Maintenance 6-1 6.1 General DANGER Never attempt to clean the fryer during th e cooking process or when the frypot is filled with hot oil.
Frymaster BK1814 Se ries Gas Fryers Chapter 6: Preventive Maintenance 6-2 6.1.3 Periodic/ Annual The fryer should be inspected and adjusted peri odically by qualified service personnel as par t of a regular kitchen maintenance program.
Frymaster BK1814 Series Gas Fryers Chapter 6: Preventive Maintenance 6-3 6.1.3 Periodic/ Annual (cont.) • Check filtration system integr ity as follows: − With the filter pan empty, place each oil retu rn handle, one at a time, in the "O N" position.
Frymaster BK1814 Series Gas Fryers Chapter 7: Troubleshooting 7-1 7.1 General DANGER Hot oil will cause severe burns. Never atte mpt to move this app liance when filled with hot oil or to transfer hot o il from one container to another. DANGER This equipment should be unplugged when ser vicing, except when electrical circuit tests are required.
Frymaster BK1814 Se ries Gas Fryers Chapter 7: Troubleshooting 7-2 7.2 Pilot Burner Malfunction (cont.) 3. Check all connections for cleanliness and security. C. Pilot flame of proper size, but is unstable. Flame wavers and does not envelop the thermopile comp letely a t all times.
Frymaster BK1814 Series Gas Fryers Chapter 7: Troubleshooting 7-3 7.3 Main Burner Malfunctions (cont.) D. Fryer will not reach the temperature setting and/or runs erratically. 1. Incorrect location of sensor probe or defective temperature sensor. 2. Loose wiring/wire connection E.
Frymaster BK1814 Se ries Gas Fryers Chapter 7: Troubleshooting 7-4 7.4 Wiring Diagrams, 7.4.1 Main for all models after Sep. 2010.
Frymaster BK1814 Series Gas Fryers Chapter 7: Troubleshooting 7-5 7.4.2 Main for all models prior to Sep. 2010.
Frymaster BK1814 Se ries Gas Fryers Chapter 7: Troubleshooting 7-6 7.4.3 CE Wiring Diagram.
Frymaster BK1814 Series Gas Fryers Chapter 7: Troubleshooting 7-7 7.5 Wiring Diagram, Filter.
Frymaster BK1814 Se ries Gas Fryers Chapter 7: Troubleshooting 7-8 7.6 Wiring Diagram, RAM Units Only.
Frymaster, L.L.C., 8700 Line Av enue, Shrev eport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688-2200 FAX (Tech Support) 1-31 8-21 9-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800.
An important point after buying a device Frymaster BK1814 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster BK1814 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster BK1814 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster BK1814 you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster BK1814 will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster BK1814, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster BK1814.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster BK1814. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster BK1814 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center