Instruction/ maintenance manual of the product 8196321 Frymaster
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Major Components Manual Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA-certified technician s. 24-Hour Service Hotline 1-800-551-8633 or service@frymaster .
NOTICE IF, DURING THE WAR RANTY PERIOD , THE CUSTOMER U SES A PAR T FOR THIS ENODIS EQUIPMENT OTHER TH AN AN UNMOD IFIED NEW OR RECYCLED PART PURCH ASED DIRECT LY FROM FRYMASTER DEAN, O R AN Y O F ITS A UTHOR IZED SER VICE C ENTERS, AN D/O R THE PART BEING USED IS MOD I FIED FROM ITS OR IGINAL CO NFIGURATION, TH IS WARRANTY WILL BE VOID.
Overview The model number of a Dean or Frym aster fryer reveals a lot: number and size of the vats, presence of filtration, type of contro ller, among other things. The complete m odel number, although not always provided by the clie nt, also shows the number of split pots, their position and the finish of the cabinet.
Frymaster and Dean Major Components TABLE OF CONTENTS Chapter Content Page GAS FRYERS 1 H50/52/55 1-1 2 Open Burner: GF14,40, MJ 35, 45 2-1 3 Decathlon Series: D20, 50, 60, 63, 65, 80 3-1 4 24G Flatbo.
H50/52/55 1-1 The H50/55 series fryer is Frymaster’s flagship gas fryer. Unique physical characteristic: • Closed burner with blowers to enhance efficiency of combustion. Where Used: • McDonald’s, Burger King, and other large fast-food restaurants.
H50/52/55 1-2 SOLID STAT E 1 3 2 4 2 1 1 2 JC ABC DEF GHI JKL MN O PQ R STU VW X YZ - * - 1234567890 5 Controllers Item **Standard Part # **Euro-look Part # Component 1 Computer Magic III.
H50/52/55 1-3 Gas Control Box Components Item Part # Component 1 826-2264 Interface Board 2 807-3366† Ignition Module, Dual-spark Full-vat * 807-3365† Ignition Module, Single-spark Dual-v at * 807.
H50/52/55 1-4 Transformer/Relays Item Part # Component 1 807-0012 4-Terminal Relay, Filter Only * 807-2434 5-Terminal Relay, Filter Only 2 807-0800 Transformer, 10 0-120V/24VAC 50/60H z 50VA 3 807-2176 Transform er, 100-120V V/F Dual Voltage * 807-0855 Transformer, 120V/12V * 807-1683 Relay , 12V (Hood Re lay, McDo nald’s only .
H50/52/55 1-5 Gas Supply and Combustion System Components Item Part # Component 1 Igniter (includes gasket 816-0 059, which may be ordered separately) 826-0981 Natural Gas 826-0982 Propane 2 826-1072 Universal Burner Blower Assembly, C ombustion Ai r (includes harness ) 3 106-2997 SP 115V 50/60 Hz .
H50/52/55 1-6 Frypots Item Part # Component 1 Frypot, Full Vat, Complete Assembly * 106-1049SP Frypot, Complete Assembly, Natural Gas * 106-1050SP Frypot, Complete Assembly, Propane 2 Frypot, Dual Vat, Complete Assembly * 106-1079SP Frypot, Complete Assembly, Natural Gas * 106-1080SP Frypot, Complete Assembly, Propane * Not illustrated.
Open Burner 2-1 The open burner, or Master Jet, family of fryers includes the 35, 45, CF, and J1C series at the upper end and the GF14 and GF40 at the lower end. Unique physical characteristic: • A U-shaped burner manifold surrounds the frypot, supplying flame to metal deflectors, or targets, which direct th e heat to the frypot.
Open Burner 2-2 GF40Controller Assemblies (Other than Thermostat Controllers) SOLID STATE 1 2 3 4 Item Part # Component 1 Computer Magic III, MJ45, FM45 Series 826-2285 Built-In 45 106-7248 Remote On-Hood 826-2280 Remote In-Hood 826-2294 Bu ilt-in CF (Standard) CMIII.
Open Burner 2-3 Component Parts Item Part # Component 1 Interf ace Boards 826-257 4 Universal Replacement: MJ, FM, 45, CF 826-2425 Interface Board, FPP/FM P 35/45 with Standing Pilot 806-5857 Interfac.
Open Burner 2-4 Controller Assemblies (Thermostat Controllers) Item Part # Component 1 810-0334 Knob, Operating Thermostat * 810-011 0 K nob , MJ35 Operating Thermostat 2 807-1525 Light, White Melt Cycl e Indi cat or, 2 4V 3 807-349 8 Switch, 24V, Used fo r ON/OFF or Melt Cycle * Not illustrated.
Open Burner 2-5 Burner Assembly Component Parts Item Part # Component 1 Deflectors 230-1177 45 Deflector, S ide 230-1206 45 Deflector, Rear 230-1178 35/C F Deflector , Side 230-1180 35/C F Deflector ,.
Open Burner 2-6 Item Part # Component 2 826-1155 Igniter Ki t, Optional Piezo 807-1906 Electrode Assembly 810-1001 Trigger 3 Pilot Assembly 806-8688SP Propane or Butane Gas, w/Thermopile (w /co- axial.
Decathlon 3-1 The Decathlons are large tube fryers often used for bone-in chicken. Flame passes through tubes in the frypot, which transfer heat to the oil. D ecathlon is indicated in the model name with a D: D50’s, D60’s a nd D65’s are all models of the Decathlon family.
Decathlon 3-2 Common Primary Components and Controllers Item Part # Component Computers/Controllers/Thermostats 1 826-20 13 Therm ostat, Sunne 2 810-2035 Knob, Thermostat 3 826-2413 Com puter, C ompu-Fry III.
Decathlon 3-3 Item Part # Component 4 807-3485 Therm opile * 807-3550 Therm ocouple 5 807-13 11 Pilot Assembly - Natural Gas - Electronic I gnition * 812-1674 Pilot Assembly – Electronic Ignition * .
Decathlon 3-4 * 810-2 526 Pilot Burne r- LP Gas, D20 * 810-2032 Pilot Burn er- Natural Gas, D50- D60-D80 (Primary and T railing) * 810-2 155 Pilot Burne r- LP Gas, D50-D6 0-D80 (Prim ary and Trailing) * Not illustrated.
Flatbottom 4-1 The 24G is a large flatbottom fryer with draft induction system, which draws heated air across the bottom of the fryer. Baffles welded to the pot impede the flow of the air and increase temperatu re transfer.
Flatbottom 4-2 Electrical Components 1 7 7 9 8 2 5 6 3 4 10 11 ITEM PART # COMPONENT 1 10 6-2607SP Thermatron Pr obe, 20” wires * 106-0882 Thermatron Probe, 62 1/2” wi res 2 807-3559 High-Limi t T.
Flatbottom 4-3 ITEM PART # COMPONENT * Not illustrated. ITEM PART # COMPONENT 1 Valve, Gas 807-3555 24V Natural 807-3 690 24V Propa ne (LP) 810-2156 120V Natural 810-2323 120V Propane (LP) Electronic .
Flatbottom 4-4 Blower Assembly, Combustion Air ITEM PART # COMPONENT 1 Motor, Blower Assembly 108- 0471 Blower, with pressur e switch * 807-3746 Switch, Sail (Air Pr over Switch for ea rlier style blo.
Flatbottom 4-5 Drain, Oil-Return Frypot Kits ITEM PART # COMPONENT 1 823-3174 Drain Plug, fry pot 2 200-4725 Guard, probe a nd high-li mit 3 210-1433 Clamp, probe a nd high l imit bul b 4 823-4548 Ret.
Dean Millivolt 5-1 The SR and SM-series of Dean fryers are m illivolt-powered units. Unique Physical Characteristics: • A no-frills millivolt fry er. Where used: • IHOP uses SM fryers with filtration, sma ll restaurants, bars, catering vehicles use the SR series.
Dean Millivolt 5-2 Component Box Components and Related Components Item Part # Component 1 826-2013 Thermostat, Su nne 2 807-3485 Thermopile 3 810-1001 Piezo Ignitor (Trigger) ( Wire Lead-807-3650) (A.
Dean Millivolt 5-3 Frypots and Related Components 2 3 5 4 6 1 230-2593 210-5175 Tab Item Part # Description 1 Pilot Assemblies 810-2689 Pilot Assembly Honeywell w/ Piezo- Natural (Use 810-2690 fo r LP) SM 20G 106-4968 Pilot Assembly w/ Piezo-Natural SM20G 810-2158 Pilo t Burn er- SM20 G - Natural(0.
Dean Millivolt 5-4 Item Part # Description 5 810-2151 Burner, Left- SM60G, SM8 0G, SR62G , SM20G, SR5 2G, SM50G 5 810-2037 Burner, Left- SR38G, SR4 2G, SM35G, SM40G 6 Valves 807-16 03 Valve, Gas- Natural, Honey well- ½” in x ½” out Started using Feb.
Pro Electric/RE 6-1 The Pro Electric fryer, which introduced a new filter pan and a large drain manifold among other design changes, was followed by the RE, which introduced a unique rotating element. The units share many common electrical components.
Pro Electric/RE 6-2 Controllers Item Standard Euro-look Component 1 Computer Magic III.5 826-2333 826-2332 Full-V at 826-2334 826-2405 Du al-Vat 826-2335 826-239 7 Full-V at (Triac/Solid State) 826-23.
Pro Electric/RE 6-3 Component Boxes Item Part # Component 1 80 7-0012 Relay, 18 Am p ⅓ HP 24V Coil 2 80 7-2180 Transformer, 208- 240V 50V A 3 807-2181 Transform er, 100-120V/ 24V 60VA 4 807-0680 Tra.
Pro Electric/RE 6-4 Contactor Boxes Item Part # Component 1 807-1071 Contactor, 24 V 30 Amp Mercury 2 807-0884 Contactor, 24 V 35-50 Amp M ercury 3 807-2284 Contactor, 24 V 50 Amp M e c h a n i c a l .
Pro Electric/RE 6-5 Heating Element Assemblies and Associated Parts 1 2 1 3 Item Part # Component 1 Element 826-2149 208V 1 7.0 kW 826-2150 208V 1 8.5 kW 826-2172 208V 11.0 kW 826-2154 240V 1 7.0 kW 826-2155 240V 1 8.5 kW 826-2166 240V 11.0 kW 826-2159 440V 1 7.
Pro Electric/RE 6-6 RE Heating Element Assembli es and Associated Parts Item Part # Component 1 Element Kits – includes gaskets, grommets, tie wraps, screws and nuts. 826-2192 208V 1 7.0 kW 826-2197 208V 1 8.5 kW 826-2210 208V 11.0 kW 826-2194 240V 1 7.
2836 7-1 The 2836 is a large electric fryer used principally in Wal-Mart kitchens to prepare chick en in large quantities. The orig inal design used a round-bar element and had float switches; later units have flat-bar elements and no float switch. Unique Physical Characteristics: • The unit is big.
2836 7-2 Computer and Related Component s Item Part Number Description 1 826-2389 Computer, Sta ndard CM3.5 , no bezel * 106-7177 Computer, FP28 SV/SPR with Bezel SMT * Not illutstrated.
2836 7-3 Cont actor and Power Cord Box Assembly Item Part # Description 1 807-0884 Co ntactor Mercur y 240V 50A 2 810-1202 Contactor, 40 Am p 3 Pole * 8 07- 4017 Fuse, 50-amp 480V, 300VDC * Not illustrated.
2836 7-4 Component Box Assembly Item Part # Description 1 806-3660 Sound Device, High Out put 2 826-2256 PCB Assembly, In terface (FV) Common Ele ct 3 807-00 12 Relay 18 Am p 1/3 H p 24V Coi l (On LT .
2836 7-5 Elements (round) and related components for float-switch model 2 1 3 Item Part # Description 1 807-4009 Element, FP28/36S 480V 9.533 kW * 807-40 11 Elem ent, FP28/ 36S 11.
2836 7-6 Elements (flat) and related com ponents for non float-switch model Item Part # Description 1 807-40 38 Elem ent, FP28, 4 80V 807-405 1 Element, FP36, 480V 2 826-2106 Probe kit, FP28, temperat.
1721/18UE 8-1 The 18UE and the 1721 are Dean and Frymaster ve rsions of very similar electric fryers. Many components in the running gear are the same. Unique Physical Characteristics: • Large-capacity chicken fryer. Where Used: • The Frymaster 1721 is used in Church’s and Popeye’s.
1721/18UE 8-2 Computers, Controllers and Related Components Item Part # Description 1 826-2310 Computer, CM-III Full-Vat 2 826-230 3 Controller, Digital- Full-Vat 3 106-0063 Computer, KFC-1 Electri c .
1721/18UE 8-3 Electronics Item Part Number Description 1 826-2256 Interface Board- (All Except Electronic The rmostat Controll er) 2 826-2031 Thermatron Board- (Electro ni c Thermostat Controllers Onl.
1721/18UE 8-4 Probes, High-Limits, Elements and Related Components 4 1 2 3 Item Part # Description 1 807-36 52 Elem ent- 208V 8. 5 kW 8 07-3675 Element- 480 V 10 .25 kW 8 07-3655 Element- 240V 8 .5 kW 8 07-3657 Element- 208V 9 .0 kW 8 07-3658 Element- 240V 9 .
1721/18UE 8-5 Tilt Safety Switch Components 1 2 Item Part # Description 1 806-6849SP Switch, Tilt Safety * 809-0874 Ty Wrap, Plast ic- 4" (Operat ing Temperatur e 265°F) 2 807-1570 Clip, Tilt Switch * Not illustrated.
Pumps/Motors 9-1 Frymaster fryers use Viking pumps; Dean units have Haight pumps. The 4 GPM pump used in Frym aster fryers will fit in most units. The same can be said for Dean pumps, although 4GPM, 5GPM, and an 8 GPM pump are available. What to Watch For: • Pumps are easily clogged.
Pumps/Motors 9-2 Item # Part # Component 1 810-2100 Motor, 120-230 1/3 HP used in 24G, Decathlon 2 810-2098 Pump, 8GPM Haight * 810-2252 Pump, 5GPM, Haight 3 826-1712 100-120V motor with gasket, used .
GSMS 10-1 The GSMS is a gas pasta cooker. Unique Physical Characteristics: The GSMS has a flat-bottom tank with sealed burners attached. Where Used: Carrabba’s and other pasta restaurants Common Mod.
GSMS 10-2 Combustion System Components ITEM PART # COMPONENT 1 Igniter 826-1714 Natural Gas 826-1715 Propane Gas 2 Burn er Assembly 810-1382 Natural or Propan e Gas Burner w/o Orifice * 812-0357 Burner Insulation * 816-0055 I nsulation hold-down bracket 3 Motor, Blower 807-1564 120VAC/60 Hz * Not illustrated.
GSMS 10-3 Control Box and Related Components ITEM PART # COMPONENT 1 807 -1396 Relay, 24 VDC SPDT (Basket Lift Rel ay – GSMS an d GBC uni ts only) 2 Transformer 807-0800 120VAC/24VA C, 50/60 Hz, 50VA 807-0680 208-240 VAC/24VAC, 50 /60 Hz, 43VA 3 807 -3366 Module, H oneywell Dual -Spark FV Ignition (See NOTE below.
GSMS 10-4 Controllers and Control Panel Components ITEM PART # COMPONENT 1 Controller, SMS III - GSMS 106-0376 Full Featured 106-0379 w/o Autos kim 106-0380 w/o Autofill o r Autoskim Controller, SMS I.
GSMS 10-5 Gas Valves ITEM PART # COMPONENT 1 Valve, Honeywell Gas (Non-CE) 8 26-1122 Natur a l or Manufactured Gas 826-1123 Propane Gas.
8SMS 11-1 The 8SMS is an 8Kw electric pasta cooker. Unique Physical Characteristics: Has basket lifts, rinse tank and a faucet. Where Used: Fazoli’s and other pasta restauran ts Common Model Numbers.
8SMS 11-2 ITEM PART # COMPONENT 1 810-1697 Block, Probe * 826-1081 K it, Pr obe Block (old style with p ins an d cover) * 823-2791 Cove r, Pr o be B l ock * 823-1942 Cover, Probe ( old style wit h hol.
8SMS 11-3 1 3 4 2 5 ITEM PART # COMPONENT 1 807-1396 Relay, 24VDC 2 807-0680 Transform er, 208/240 VAC – 24V AC 3 806-4770 Valve Assembly, Solenoid 4 810-1202 Contactor, 40 Am p 3 Pole * 806-4702 Ca.
UHC-P 12-1 The UHC-P is the second generation of th e holding cabinet, which, until recently, was made exclusively for McDonald’s. This cabin et is programmed with a Palm Pilot. Unique Physical Characteristics: • Dark IR port on top right of the cabinet.
UHC-P 12-2 ITEM PART # COMPONENT 1 826-2591 Distribu tion board 2 106-7956 Power sup ply boar d 3 826-2590 Comm unication boa rd 4 807-4024 Transform er 5 807-4036 Switch 6 826-2589 Disp lay, na rrow .
UHC 13-1 The UHC is the first generation holdi ng cabinet. This unit was built exclusively for McDonald’s. Unique Physical Characteristics: • This unit is programmed with buttons on th e bezel. There is no IR port. There is no part interchangeability between the UHC and the newer UHC-P.
UHC 13-2 ITEM PART # COMPONENT 1 807-2443 UHC Motherboard 2 807-2444 UHC Driver board 3 807-2460 Transformer 4 807-3308 Switch 5 807-3490 Relay, power * 826-1718 Sw itch Kit with relay ( includes swit.
Sinbad 14-1 The Sinbad is a single-basket fry dispenser. It is used almost exclusively by Burger King. Unique Physical Characteristics: • The Sinbad uses a load cell to measure fries awaiting dispen sing in the hopper. Where Used: • Burger King and a few in McDonald’s.
Sinbad 14-2 ITEM PART # COMPONENT 1 106-6630 Sinba d II Co nt roller (Bu r ger King) * 826-1571 Sinbad 1 Co nt r oller, (Bu rge r King) * 106-6631 Sinbad Control ler, (McDonal d’s 2 807-4323 Drum Mo.
HLZ 15-1 The HLZ, or Heated Landing Zone, is a warm ing station sold exclus ively to McDonald’s. Unique Physical Characteristics : • Supplies heat with a plate and heated air.
HLZ 15-2 1 2 3 4 5 6 7 8 ITEM PART # COMPO NENT 1 826-1549 Air heater kit , 20 8 V 2 807-0979 Transformer 208/240/12V 3 807-3036 Air RTD Probe 4 807-3631 Hi-l imit 5 807-3021 Latch, relay 826-1733 18-.
Tools 16-1 Part # Description 806-4855 Pin- pusher screwdri ver 806-5023 Transf ormer mtb-31 0a 120v/12v 806-5093 MTB/310a test box 120v 806-5094 MTB/310A TE ST BOX 240v 806-5095 5 ft.
Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 Tel: 1-318-865-1711 Web: www.frymaster.com FAX Parts: 1-318-219-714 0 Tech Support: 1-318-219-7135 819-6321 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 or service@frymaster.
An important point after buying a device Frymaster 8196321 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster 8196321 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster 8196321 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster 8196321 you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster 8196321 will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster 8196321, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster 8196321.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster 8196321. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster 8196321 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center