Instruction/ maintenance manual of the product 45 Frymaster
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Performance Pro Series Service and Parts Manual Gas Fryers Models 35 & 45 Frymaster , a member of the Commercial Food Equipment Service Association, recommends using CFESA Certied T echnicians.
IF , DURING THE W ARRANTY PERIOD, THE CUSTOMER USES A P ART FOR THE ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED P ART PURCHASED DIRECTL Y FROM FR YMASTER AND DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE P ART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURA TION, THIS W ARRANTY WILL BE VOID.
DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains.
PERFORMANCE PRO SERIES GAS FR YERS MODELS 35 & 45 T able of Contents CHAPTER 1: Service Procedures 1.1 General ........................................................................................................................................
PERFORMANCE PRO SERIES GAS FR YERS MODELS 35 & 45 T able of Contents CHAPTER 2: Parts List 2.1 Accessories .......................................................................................................................................... 2- 1 2.
1-1 PERFORMANCE PRO SERIES GAS FR YERS MODELS 35 & 45 CHAPTER 1: SER VICE PROCEDURES 1.1 General Performance Pro Series gas fryers (formerly Master Jet 35- and 45-series fryers) contain a welded stainless steel frypot directly heated by gas ames diffused evenly over its lower surface by ceramic targets.
1-2 1.1.3 Controller Options Performance Pro gas fryers may be equipped with thermostat controls, analog controllers, digital controllers, basket lift timers, or Computer Magic computers.
1-3 After servicing is complete: 5. Return the fryer to its original location, reconnect the unit to the gas supply , and open the gas supply valve. Be sure to reattach all restraining devices and plug in all electrical cords. 6. Rellthefryerwithoil.
1-4 T o access the pilot adjustment screw on non-CE valves, this cap must be removed. Pilot Adjustment Screw Honeywell V alve (Non-CE Units) Honeywell V alve (CE Units) Gas V alve Regulator Adjustment Screw Locating the gas valve regulator adjustment screw and pilot adjustment screw .
1-5 1.3.3 Adjusting the Pilot Flame 1. On non-CE valves, remove the cap covering the pilot adjustment screw . On all valves, use a at- tipped screwdriver to turn the pilot adjustment screw counterclockwise to increase the length of the ame or clockwise to decrease the length of the ame.
1-6 8. Allow the bur ners to cycle on and off three mor e ti mes and recheck the ther mometer /pyrome ter reading again st the thermo stat se tting. T emperatu re rea dings s hould b e with in 5°F (2.
1-7 1.3.6 T esting the T emperature Probe 1. While it is still in the frypot, inspect the probe body for damage. Inspect the leads for fraying, burning, breaks, or kinks. If the probe is bent, dented, or cracked, or if the leads are damaged, replace the probe.
1-8 1.4.2 Replacing the Operating Thermostat in Units with Thermostat Control Panels 1. Disconnect the fryer from the electrical power supply . T urn off the gas and disconnect the fryer . 2. Drain the frypot. 3. Loosen the setscrew securing the thermostat knob and remove the knob.
1-9 1.4.4 Replacing the T emperature Probe 1. Disconnect the fryer from the electrical supply . 2. Drain the frypot. 3. Remove the controller or computer according to the instructions in Section 1.4.1. 4. Unplug the 12-pin wiring harness from the front of the interface board.
1-10 6. Unscrew the high-limit thermostat from the fryer and remove it. 7. Attach the appropriate terminals (instructions furnished in the replacement kit) to the thermostat leads. 8. Apply Loctite™ PST56765 thread sealant or equivalent to the threads of the replacement high-limit thermostat.
1-1 1 1.4.9 Replacing Burner Ceramic T argets 1. Disconnect the fryer from the electrical power supply . T urn off the gas and disconnect the fryer . 2. Drain the frypot or remove the handle from the drain valve. 3. Remove the round drain sections as necessary to expose the burners and heat shield.
1-12 4. Remove the high-limit thermostat wire from the gas valve pilot coil. 5. Disconnect the pilot gas line tting from the gas valve. 6. Disconnect both pipe union collars from the gas valve and remove the valve. 7. Remove the pipettings from the old gas valve and install them on the replacement valve.
1-13 5. If the fryer is not equipped with a thermostat control, remove the controller according to Steps 2-6 in Section 1.4.1. 6. Disconnect the 12-pin plug from the interface board. Use a pin-pusher to remove the temperature probe wires (pins 1 and 2) and the high-limit thermostat leads (pins 6 and 8) from the plug.
1-14 21. In units with multiple frypots, add a bead of silicon along the joint between the frypots to ensure a seal. Then, insert the top connecting strip.
1-15 The Gas and Electrical Power Supplies The main indicators that the gas or electrical power supply is the cause of ignition failure are as follows: an entire battery of fryers fails to light, and/or there are no indicator lights illuminated on the fryer experiencing ignition failure.
1-16 Misdirected or W eak Pilot Flame If popping is consistent during all hours of operation, check position of the pilot above the burner orice and verify that the pilot pressure is correct. A 1- to 1 ½-inch (25 to 38 mm) ame indicates correct pilot pressure.
1-17 Occasionally , a burner may appear to be operating correctly , but it shows a slow recovery rate (discussed on Page 1-18). The primary causes of this are low burner manifold pressure and misaligned or missing deector targets. In some cases, the cause is a gas valve regulator that is out of adjustment.
1-18 Sensitivity and Recovery Sensitivity—or “stretch time”—is a programmable feature, patented by Frymaster , which increases or decreases the cook time countdown based on variation in the oil temperature from the setpoint. The sensitivity for each product button has ten settings, 0-9.
1-19 Filtration Malfunction The majority of ltration malfunctions arise from operator error . One of the most common errors is placing the lter paper on the bottom of the lter pan rather than over the lter scr een. Inspect the lter paper to ensure that it is correctly sized and placed.
1-20 Leakage When a frypot appears to be leaking, suspect the areas where high-limit thermostats, temperature probes, and drain ttings attach to the frypot. When installed or replaced, seal each of these components with Loctite PST56765 sealant or equivalent to prevent leakage.
1-21 Binds and Jams Noisy , jerky , or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. Apply a light coat of Lubriplate™ or similar lightweight white grease to the rod and bushings to correct the problem.
1-22 M H N N.O. Upper Li mit Microsw itch N.C. Lower Li mit Microsw itch 6 Computer/Controller Modular Basket Lift Simplified Schematic To computer/con troller via interface b oard Basket Lift Relay 3 1 or 4 5 M 2-Pole Mech Timer H N N.O. Upper Li mit Microsw itch N.
1-23 1.5.2 Interpretation of Analog Controller Lights Power light ON, heat light cycling, tr ouble light OFF , and melt light ON: • If the fryer oil temperature is below 180°F (82°C), the lights indicate that the unit is operating normally .
1-24 1.7 T roubleshooting Guides The following are only guides. They are provided to assist the technician or service professional in the isolation of failures in components and wiring on the fryer .
1-25 T roubleshooting the 24 V AC Circuit: Standing Pilot (Computer Controller) Before troubleshooting, verify that the drain valve is fully closed, then turn on the controller .
1-26 1.7.4 T roubleshooting the T emperature Probe Follow these guidelines to troubleshoot the temperature probe: 1. While it is still in the frypot, inspect the probe body for damage. Inspect the leads for fraying, burning, breaks, or kinks. If the probe is bent, dented, or cracked, or if the leads are damaged, replace the probe.
1-27 1.8.1 Standing Pilot 1.8 Wiring Diagrams.
1-28 1.8.2 Electronic Ignition.
1-29 1.8.3 Non-Computer Controlled Fryer.
1-30 1.8.4 Filter Box.
1-31 1.8.5 Modular Basket Lift 100/120V .
1-32 1.8.6 Modular Basket Lift 208/250V 1 12 - - - - - 7 2 3 4 5 6.
2-1 2.1 Accessories PERFORMANCE PRO SERIES GAS FR YERS MODELS 35 & 45 CHAPTER 2: P ARTS LIST ITEM P ART # COMPONENT 1 810-2793 W ireform Basket Hanger * 106-2186 Basket Hanger , Burger King ® * 8.
2-2 2.2 Basket Lift and Associated Parts NOTES: 1. Assemblies 106-1807SP (100-120V) and 106-1810 (230/240/250V) do not include Items 1, 9, 17, 2, or 3. These items must be ordered separately . 2. For 100-120V units, each individual resistor (807-2661) may be replaced or the entire resistor assembly (806-8530SP) may be replaced.
2-3 ITEM P ART # COMPONENT 1 910-4776 Enclosure, Stainless Steel * 900-4776 Enclosure, Cold-rolled Steel * 826-1991 Kit, Cold-rolled Steel Enclosure (with 12 screws) 2 823-06931 Basket Lift Arm, Left .
2-4 1 7 8 10 13 23 3 4 6 5 2 9 1 1 14 15 16 17 18 19 22 21 24 20 12 2.3 Cabinetry 2.3.1 FPP/FMP Model Cabinetry Four station fryer shown. Front of fryer .
2-5 ITEM P ART # COMPONENT Cabinet Assemblies (see Section 2.3.3) 106-3783 T wo Station Fryer , Stainless (106-4031, Cold Rolled Steel) 106-4016 Three Station Fryer , Stainless (106-4032, Cold Rolled .
2-6 2.3.2 PMJ (Non-lter) Model Cabinetry 1 2 3 6 5 4 7 8 10 1 1 12 13 14 15 16 17 18 9 Four station fryer shown. Front of fryer . Rear of fryer . ITEM P ART # COMPONENT 16 826-1374 Screw , #10 x ½” W asher Hex Head (pkg.
2-7 ITEM P ART # COMPONENT Cabinet Assemblies 106-4028 Single Station Fryer , Stainless (106-4030, Cold Rolled Steel) 106-4036 T wo Station Fryer , Stainless (106-4051, Cold Rolled Steel) 106-4037 Thr.
2-8 ITEM P ART # COMPONENT Other Components * 200-6908 Back, Lower Cabinet, Aluminized (three and ve station fryers) * 210-6897 Back, Lower Cabinet, Stainless Steel (three and ve station fryers).
2-9 ITEM P ART # COMPONENT 1 Legs 806-381 1 Legs (pkg. of 4) 806-5043 Leg, Individual 2 826-1095 Anchor Strap Kit Casters 3 810-0357 Caster , 5” Swivel with Brake 4 810-0356 Caster , 5” Swivel wit.
2-10 2.5 Component Boxes 2.5.1 Component Boxes without Melt Cycle Full-vat Component Box Assembly (106-41 17, 106-41 18, 106-41 19, 106-4120) Dual-vat Component Box Assembly (106-4121, 106-4122, 106-4.
2-1 1 ITEM P ART # COMPONENT Complete Box Assemblies 100-120V (Domestic) 106-41 17 Full-vat 106-4121 Dual-vat 120V (Domestic) 106-41 18 Full-vat 106-4122 Dual-vat 208-240V (Domestic) 106-41 19 Full-va.
2-12 2.5.2 Component Boxes with Melt Cycle Component Box with Mechanical T imer (106-4134) Full-vat Component Box Assembly (106-4125, 106-4126, 106-4127, 106-4128) Dual-vat Component Box Assembly (106.
2-13 ITEM P ART # COMPONENT Complete Box Assemblies 100-120V (Domestic) 106-4125 Full-vat with Melt Cycle 106-4129 Dual-vat with Melt Cycle 120V (Domestic) 106-4126 Full-vat with Melt Cycle 106-4130 D.
2-14 2.5.3 Component Boxes with Standing Pilot Dual-vat Component Box Assembly (106-41 1 1, 106-41 12, 106-41 13, 106-41 14) 1 3 2 17 4 18 16 14 10 13 12 7 8 9 1 1 15 5 6 Full-vat Component Box Assemb.
2-15 ITEM P ART # COMPONENT Complete Box Assemblies 100-120V (Domestic) 106-4084 Full-vat (Shield Assembly 106-4096) 106-41 1 1 Dual-vat (Shield Assembly 106-4091) 120V (Domestic) 106-4085 Full-vat (S.
2-16 2.5.4 Component Boxes with Electronic Ignition 5 4 12 17 1 2 13 1 1 22 21 19 10 9 18 16 Australian/250V Full-vat Component Box Assembly (106-4066) 6 14 23 1 2 3 7 8 9 10 13 15 16 18 19 20 5 21 1 .
2-17 ITEM P ART # COMPONENT Complete Box Assemblies 106-4064 Full-vat, 120V (Domestic; Shield Assembly 106-4075 ) 106-4065 Full-vat, 208-240V (Domestic; Shield Assembly 106-4076 ) 106-4066 Full-vat, 208-250V (Export; Shield Assembly 106-4077 ) Components 1 106-4088 Component Stud 2 826-1337 T ab, T erminal (pkg.
2-18 2.6 Control Panel Assemblies, Flue Caps, and Related Items 3 2 1 24 25 4 5 20 22 21 27 18 26 23 6 1 1 16 7 12 17 8 13 18 9 14 19 10 15 20 32 32 33 34 28 29 30 31 35.
2-19 ITEM P ART # COMPONENT Control Panel Assemblies 1 106-4062 Single Station Fryer 2 106-3902 T wo Station Fryer 3 106-3903 Three Station Fryer 4 106-3904 Four Station Fryer 5 106-3905 Five Station .
2-20 2.7 Controller Assemblies 1 2 3 4 C F C F L 1 2 3 4 5 6 7 8 9 0 R SOLID ST A TE ITEM P ART # COMPONENT 1 Computer Magic III.5 106-4162 Full-vat 106-4164 Full-vat (CE) 106-4163 Dual-vat 106-4165 D.
2-21 WIRING ASSEMBLIES, HARNESSES, AND REMOTE CABLE ASSEMBLIES Wiring Assemblies and Harnesses 806-2079SP 100-120V Basket Lift Universal Motor (6-Pin female w/6 wires plus 1 separate wire) 806-8555SP .
2-22 2.8 Door Assembly ITEM P ART # COMPONENT * 106-3965 Door Assembly 1 200-6814 Liner , Door 2 824-1344 Panel, Door Outer 3 210-9739 Handle 4 823-4728 Hinge Assembly , Right Upper * 823-4727 Hinge A.
2-23 2.9 Drain System Components 2.9.1 Drain T ube System 1 6 7 6 1 7 5 2 2 3 3 4 4 ITEM P ART # COMPONENT Drain T ubes 1 T ube, Left/Right End Short 823-4625 Full-vat 823-4624 Dual-vat 2 T ube, Left/.
2-24 2.9.2 Drain V alves; FPP/FMP Models Plastic Washer Compression Washers Full-vat Assembly 106-3760 Compression Washers Flat Washer Dual-vat, Right Assembly 106-4000 Flat Washer Plastic Washer Flat.
2-25 ITEM P ART # COMPONENT Drain V alve Assemblies 106-3760 Full-vat 106-3999 Dual-vat, Left 106-4000 Dual-vat, Right Drain V alves 1 810-1018 Full-vat, 1.
2-26 ITEM P ART # COMPONENT 1 810-1569 V alve, 1.25-inch Non-lter Full-vat Drain 2 806-7915SP V alve, 1-inch Non-lter Dual-vat Left Drain 3 806-7916SP V alve, 1-inch Non-lter Dual-vat Right Drain 4 812-1226SP Drain Extension, 1.
2-27 2.10 Filter Boxes 120V Assembly (106-3981) 208-250V Assembly (106-3988) 208-240V Assembly (106-3989) 5 4 6 7 8 9 10 14 1 1 12 13 5 4 6 7 8 9 10 14 1 1 12 13 5 4 6 7 8 9 10 14 1 1 12 13 1 2 3.
2-28 ITEM P ART # COMPONENT Complete Box Assemblies 106-3981 120V (see also 806-6912) 106-3988 208-250V 106-3989 208-240V Components 1 200-6836 Filter Box 2 200-6837 Lid 3 200-6838 Mount 4 806-7494 Pl.
2-29 2.1 1 Filter Pan Assembly 7 2 6 5 1 4 3 8 9 10 1 1 14 12 13 ITEM P ART # COMPONENT 106-3796SP Pan Assembly , Complete (Includes 823-4532) 1 823-4532SP Filter Pan 2 810-2743 Crumb T ray * 813-0568 Plug, ⅛” Socket-head Pipe 3 826-1372 Nut, Grip ¼-20 Hex (pkg.
2-30 2.12 Frypots ITEM P ART # COMPONENT Frypot Assemblies (without Insulation) 1 823-4599SP MJ 35 , Full-vat, 439 Stainless Steel 2 823-3884SP MJ 45 , Full-vat, 439 Stainless Steel 3 823-3871SP MJ 45.
2-31 2.13 Frypot Cabinetry 2.13.1 MJ45 Frypot Cabinetry ITEM P ART # COMPONENT 1 806-5778SP Flue Deector Box Assembly 2 810-0424 Deector , Rear Burner (integral component of Item 1) 3 806-5567SP.
2-32 ITEM P ART # COMPONENT 1 106-4430SP Flue Assembly , MJ35 2 900-3267 Flue Deector Box Assembly 3 806-4168SP Combustion Chamber , Front * 106-5898 Front Bafe Assembly (Front Flush Full-vat) 4.
2-33 2.14 Gas V alves and Burners 2.14.1 MJ45 Gas V alves and Burners Gas V alve Conversion Kits: Non-CE Natural to Propane: 826-1 143 Non-CE Propane to Natural: 826-1 144 CE Natural to Propane: 826-1.
2-34 ITEM P ART # COMPONENT 5 Orices (for high altitude and special gasses contact Frymaster) 826-1357 1.45 mm, Natural Gas (pkg. of 10) 826-1387 .86 mm, Propane/Butane Gas (pkg.
2-35 Gas V alve Conversion Kits: (with Honeywell Pilots) Non-CE Natural to Propane: 826-1964 Non-CE Propane to Natural: 826-1965 NOTE: Red dot indicates propane/ butane pilot assembly; green dot indicates manufactured gas; no dot indicates natural gas.
2-36 ITEM P ART # COMPONENT 1 230-1 178 Deector (T arget) without Stiffener , Individual 2 230-1 180 Deector (T arget) Rear , Individual 807-1707 Ignitor , Natural 807-1708 Ignitor , Propane 3 8.
2-37 2.15 Oil Return Components Filter Suction Manifold Filter Return Manifold 10 6 7 8 9 1 1 12 13 5 9 10 12 13 4 1 15V Pump/Motor Assembly shown. 18 12 2 20 3 27 29 13 Dual-V at (106-4003) Oil Retur.
2-38 ITEM P ART # COMPONENT 1 Handle Assemblies, Oil Return V alve 106-4002SP FV Oil Return Assembly 106-4003SP DV Oil Return Assembly 2 Pump and Motor 826-1712 100-120V , 60 Hz (motor and gasket) 826.
2-39 2.16 Power Shower ITEM P ART # COMPONENT Power Shower Assembly 806-4542SP MJ35 806-4503SP MJ45 Components 1 823-1522 Power Shower Body , MJ35 2 823-1485 Power Shower Body , MJ45 3 809-0415 Screw .
2-40 ITEM P ART # COMPONENT Operating Thermostat Assembly , Fenwall 4” 1 806-0183 W i th T w o Bl ue I ns ul at ed P u sh -o n T er mi na ls , 24 V (M J3 5 & 4 5, N on -C E) 2 806-7972 W i th O .
2-41 2.18 Wiring Harnesses, Pin T erminals, and Power Cords ITEM P ART # COMPONENT Connectors 1 807-1068 2-pin Female 2 807-0158 6-pin Female 3 807-0156 9-pin Female 4 807-0159 12-pin Female 5 807-087.
2-42 2.19 Garland Range (S35) Parts ITEM P ART # COMPONENT Cabinetry * 806-6741 Cabinet Assembly , H35 * 900-2266 Cabinet, Back/Upper * 823-2282 Fluecap * 824-0517 T opcap * 806-6765 Door Assembly * 8.
Frymaster , L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71 135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71 106 TEL 1-318-865-171 1 F AX (Parts) 1-318-219-7140 F.
An important point after buying a device Frymaster 45 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster 45 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster 45 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster 45 you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster 45 will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster 45, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster 45.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster 45. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster 45 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
