Instruction/ maintenance manual of the product 2836 Frymaster
Go to page of 54
Frymaster Dean, a m ember of the Commercia l Food Equipm ent Service Association, recommends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 MAY 2009 www.frymaster.com Email: service@frymaster.com *8196114* This manual is for fryers starting with series AD manufactured starting Fall 2006.
NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHO RIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CO NFIGURATION, THIS WARRANTY WILL BE VOID.
DANGER This appliance must be connected to the voltag e and phase as specified on the ratings and serial number plate located on the inside of the fryer door. WARNING Do not attach accessories to this fryer unless t he frye r is secured from tipping. Personal injury ma y result.
2836 Series Electric Fryers Service & Parts Manual TABLE OF CONTENTS Page # 1. SERVICE PROCEDURES 1-1 1.1 General 1-1 1.2 Replace Computer/Controller 1-1 1.3 Replace Interface Board 1-2 1.4 Replace Transformer 1-3 1.5 Replace Temperature Probe 1-3 1.
2836 Series Electric Fryers Service & Parts Manual TABLE OF CONTENTS (CONT.) Page # 2. PARTS LIST 2-1 2.1 Accessories 2-1 2.2 Basket Lift Assembly (Modul ar) and Related Components 2-2 2.3 Cabinetry and Related Components 2-5 2.3.1.1 F228 Cabinetry 2-5 2.
2836 SERIES ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 FINDING YOUR WAY AROUND THE 2836 SERIES FRYER Left Contactor Box Right Contactor Box Under Fryer Filtration Filter Control Handles Left Dr.
1-2 1.1 General Before performing any maintenance on your Frymas ter Dean 2836 Series El ectric fryer, you m ust disconnect the electrical power supply. When electrical wires are disconnect ed, it is recommended that they be marked in such a way as to facilitate reassembly.
1-3 4. Ensure that wire harnesses are connected to back of interface board prior to securing interface board. Also, ensure that wiri ng and wire harnesses are connect ed to the proper terminals. 1.4 Replace Transformer 1. Unplug all power cords. Perform Procedur e 1.
1-4 9. Remove the probe bracket and the securing com ponents from the probe bulb and element. Thread the probe wire through the hole in the ti lt plate assembly and remove the probe.
1-5 7. Install the replacement elemen t in the frypot and secure with the mounting hardware. 8. Reinstall the temperature probe and probe-br acket com ponents onto the replacement element. 9. Route the element leads (terminals) to the rear of the fryer 10.
1-6 1.7 Replace High-Limit 1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-4. 2. Disconnect the wire harness containing the high-limit wires. 3. Use a pin-pusher (P/N 806-4855 or P/N 807- 0928) to remove the two high-limit wires from the wire harness connector (arrows).
1-7 6. Remove the screws securing the frypot to the front frame of the fryer. 7. Carefully lift the frypot from the cabinet. 8. Remove the drain valve from the ol d frypot and install on the new frypot. 9. Apply Loc-Tite Sealant PST 567 to the high-limit th reads.
1-8 If the pump motor overheats, a cir cuit breaker will trip and th e motor will not start un til the breaker is reset. If the pump motor does not start, pres s the white reset button located under the com ponent box, inside the cabinet. If the pump starts afte r resetti ng the breaker, then something is causing the m otor to overheat.
1-9 auger or drain snake. Compressed air or other pre ssurized gases should not be used to force out the blockage 1.11 Basket Lift Service Procedures 2836 Series Electric fryers may opti onally be equipped with automatic basket lifts to ensure uniform cooking times.
1-10 Simplified Schematic M H N Norm al l y Clos ed Lower-limi t Mic ro s wit ch 6 To computer/cont roller via interface board Basket Lift Relay 3 1 or 4 5 Normally Open Upper-limit Mic roswit ch When.
1-11 BINDING/JAMMING PROBLEMS Noisy, jerky or erratic movement of the lifts is usually due to lack of lubrica tion of the rods and their bushings. Apply a light coat of Lubriplate or similar lightweight white grease to the rod and bushings to correct the problem.
1-12 1.12 Electric Interface Board Diagnostic Chart The following diagram and charts provide ten qu ick system checks that can be performed using only a multimeter.
1-13 1.13 Probe Resistance Chart Use the chart below when testing temperature probes and probe circuits for proper operation. Probe Resistance Chart F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 105.
1-14 1.14.1 Wiring Diagra ms, Main – 208/240V.
1-15 1.14.2 Wiring Diagrams, Main 480V (120 V Controls).
1-16 1.14.3 Wiring Diagrams, Main FP28DV/36 480V (120 V Controls).
1-17 1.15 Wiring Diagrams, Modular Basket Lifts.
1-18 1.16.1 Wiring Diagrams: 208/240V Systems With Bu ilt-in Filtration.
1-19 1.16.2 Wiring Diagrams: 480V Systems With Built-in Filtration.
2836 SERIES ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Accessories 1 2 3 4 5 6 7 8 Item Part Number Description 1 803-0306 Fry Basket, Twin Basket 2 826-1118 Caster, 5"- With Brake (Mounting H.
2-2 2.2 Basket Lif t Assembly (Modular) and Related Components 1 2 3 10 4 20 17 9 12 6 5 21 23 11 16 14 15 7 19 13 24 8 22 18 25 26 Item Part Number Description 106-3775 Basket Lift, M odular As sembl.
2-3 2.2 Basket Lift Assembly (Modular ) and Related Components (cont.) 13 809-0247 Nut, 8-32 Hex ZP KEPS 14 826-1359 Screw, 4-40 x ¾” Pn Sl Hd Zp (Pkg. of 25) 15 826-1371 Screw, Drill #8 x ½” Hx Hd Zp (Pkg. of 25) 16 826-1374 Screw, #10 - ½” Hx Washer Hd Np Pkg.
2-4 2.2 Basket Lif t Assembly (Modular ) and Related Components (cont.) Item Part Number Des c ription 106-4312 Roller Assembly FV (Use 106-5958 for DV) 1 210-8091 Bracket FV (use 230-0083 for Bracket.
2-5 2.3 Cabinetry and Related Component s 2.3.1.1 FP228 Cabinet and Related Component s 1 2 4 3 20 9 10 11 21 22 5 14 12 6 15 7 16 13 8 23 18 19 17 24 25 26 27 28.
2-6 2.3.1.1 FP228 Cabinet and Related Components (cont.) Item Part Number Description 106-3589 Cabinet Assembly, FP228 1 106-3751 Tilt Housing Assembly, FP228 2 200-6300 Upper Back 3 106-3668 Top Cap .
2-7 2.3.1.2 FP128/136 Cabin et and Related Components 1 2 3 4 18 14 15 16 17 25 5 7 10 28 29 9 6 27 26 8 22 24 23 11 12 21 20 19 33 13 32 30 31 34.
2-8 2.3.1.2 FP128/136 Cabinet and Related Components (cont.) Item Part Number Description 106-3625 Cabinet Assembly FP128/136 1 106-3750 Tilt Housing Assembly, FP128/136 2 200-6298 Upper Back Cabi net.
2-9 2.3.1.3 FP128/236 Cabinet and Related Components 1 2 3 4 30 20 23 22 34 32 11 10 8 7 16 21 24 18 29 19 33 31 27 25 28 5 6 14 12 26 13 9 15 17 35 DV units have an additional item #5 here.
2-10 2.1.1.3 FP128/236 Cabinet and Related Components (cont.) Item Part Number Description 106-3792 Cabinet Assembly FP128/236 (use 106-5891 for FP128DV/236 S) 1 106-3811 Topcap Assembly, FP128/236S (.
2-11 2.3.2 Door Components Item Part Number Description 1 106-3677 Door Assembly, FP28 Left Door 2 106-3676 Door Assembly, FP28 Right Door 3 106-3731 Door Assembly, FP36 4 106-4067SP Pin Assembly, Doo.
2-12 2.3.3 Dump S t ation Components 1 2 3 4 Item Part Number Description 1 813-0396 Drain, Sink 1½” NPS (includes gasket PN 816-01 29) 2 813-0883 Barb Fitting 1-inch Hose X 1½-inch NPSM 3 823-4620 Holder W/A, Dump Station Pan 4 812-1699 Hose, 1” ID x 1.
2-13 2.4 Computer and Related Component s Item Part Number Description 1 Computers 106-3840 Computer, Standard CM3.5 826-2389 Computer, FP228 826-2388 FP28 Full Vat 106-7177 FP28 Dual Vat 826-2387 FP3.
2-14 2.5 Cont actor and Power Cord Box Assembly.
2-15 2.5 Cont actor and Power Co rd Box Assembly (cont.) Item Part Number Description A 106-4530 Box, Assembly, FP28/36S 208/240V LT Contactor 106-4531 Box, Assembly, FP28/36S 208/240V RT Contactor (S.
2-16 2.5 Contactor and Power Cord Box Assembly (cont.) * 802-2246 Label, Caution * 802-0742 Label, (Inside Cabinet) Ground * 802-2239 Label, Terminal Block (N & L1) * 802-1991 Label, Terminal Block (L1, L2, L3) * 802-1989 Label, Reduce Elec.
2-17 2.7 Component Box Assembly 1 2 3 4 21 6 9 8 7 10 11 12 13 19 16 15 18 20 14 17 5 Item Part Number Description 106-3860 Box Assembly, FP228 208/240V Component 106-3588 Box Assembly, FP228 480 V Co.
2-18 2.7 Component Box Assembly (cont.) 15 809-0250 Nut, 6-32 Hex ZP KEPS 16 826-1371 Screw, Drill #8 X ½” Hex HD ZP (Pkg. of 25) 17 809-0656 Screw, 4-40 x 3/8” Rd HD SL NP 18 809-0963 Standoff, 6-32, ¼” X 2.
2-19 2.8 Filter Pan and Related Component s - Built-in Filtration 4 2 3 5 1 6 7 8 9 10 11 12 Item Part Number Description 106-4290 Complete Filter Pan Assembly FPC228 106-4291 Complete Filter Pan Asse.
2-20 2.9 Frypot and Related Components 2.9.1.1 Frypot and Drain Valve Components Item Part Number Description * 106-5916 Frypot Assembly, FP14 (FP28DV) 55lbs (no float switch) 106-4198 Frypot Assembly.
2-21 2.9.1.2 Drain Components Item Part Number Description 1 823-4846 3” Drain Dump 2 106-4310 3” Drain Tube Assembly, Right Side FPC128/136 (Include s item #7) 3 823-4672 3” Drain Tube, Left Si.
2-22 2.10 Elements and Related Components.
2-23 2.10 Elements and Related Components (cont.) Item Part Number Description 106-4200 Tilt Plate Assembly FP28 (Use 106-5919 for FP28DV) 106-4209 Tilt Plate Assembly FP36 (shown in diagram) 1 210-71.
2-24 2.11 Oil Disposal Wand Item Part Number Description 106-4395SP Oil Discard Wand Assembly 1 810-0490 Quick Disconnect, ½-inch female 2 810-1471 Hose 3 810-1091 Wand * 826-2052 Oil Return Plumbing.
2-25 2.12 Oil Return Assembly.
2-26 2.12 Return Assembly (cont.) Item Part Number Description 106-3758 FP228 Oil Return Assembly 106-3759 FPC128/136 Oil Return Assembly 106-3808 FPC128/236 Oil Return Assembly 106-5944 FPC128DV/236 .
2-27 2.13 Filter Pump Assembly 12 6 8 7 1 9 10 11 13 5 4 3 2 Item Part Number Description 1 826-1756 Motor, Kit 208V 50/60Hz 826-1270 Motor, Kit 230V 50/60Hz 826-1712 Motor, Kit 115 V 60 Hz 2 809-0194.
2-28 2.14 Wiring Harnesses and Cables Item Part Number Description Basket Lift Harnesses 106-3776 Harness Assembly FP28/36S Modular Basket Lift with Relay 106-4180 Harness, FP28/36 480V Controller Box.
THIS PAGE INTENTIONALLY LEFT BLANK.
Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219 -7140 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-55.
An important point after buying a device Frymaster 2836 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster 2836 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster 2836 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster 2836 you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster 2836 will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster 2836, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster 2836.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster 2836. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster 2836 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
