Instruction/ maintenance manual of the product 24G Series Frymaster
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Dean, a member of the Commercial Food Equ ipment Service Ass ociation, recommends using CFESA Ce rtified Technicians. 24-Hour Serv ice Hotline 1- 800-55 1-8633 D ECEMBER 2003 PRINTED IN T HE US A *819.
Please read a ll sections of this man ual and reta in for future reference. NOTICE This appliance is intended for pro fessional use only and is to be operated by qualified personnel only. A Dean Factory A uthorized Service Center (FA SC) or other qualified professional should perform installation, maintenance, and repairs.
DA NGER Th e front ledge o f the f r yer is no t a step . Do n ot sta nd on the fryer. Serious in jury c an resu lt from s lips o r conta ct with the hot oil. DA NGER Do not store or use ga soline or other flammable vapors and li qui ds in the v icinit y of this or any other cooking appliance.
24G Series F latbottom Gas Fryers Insta llation & Ope ration Manua l TABLE OF CONTENTS Page # 1. INTRODUCTIO N 1-1 1.1 Applicabilit y and Validity 1-1 1.2 Ordering Parts 1-1 1.3 Service Information 1-1 1.4 Safety Information 1-2 1.5 Service Personnel 1-2 2.
24G Series F latbottom Gas Fryers Insta llation & Ope ration Manua l TABLE OF CONTENTS (CONT.) P age # 4. FRYER OPERATIONS 4-1 4.1 Initial Start-up 4-1 4.2 Boil-Ou t Procedure 4-5 4.3 Final Preparation 4-7 5. CONTROLLER OPERATIO N 5-1 5.1 Operating Fryers with Therma tron Contro llers 5-1 6.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: I NTRODUC TION 1-1 1.1 A pplicability an d Valid ity The Dean 24G Series Flatbottom gas model family has been approved by the European Uni on (EU) for sale and installation in all EU countries.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 1: INTRODUCTION 1-2 1.4 Safety Information Before a ttempting to operate your unit, read the instructions in this manual thoroug hl y. Throughout this manual, you will find notations enclosed in double-bordered box es similar to the ones below.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 1: INTRODUCTION 1-3 1.5.1 De finitions (cont.) C. Qualif ied Servi ce Personn el 1. Qualified service personnel are those who are familiar with Dean equipment and have bee n authorized by Dean to perform serv ice on Dean equipment.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: IM PORT A NT INFORM A TION 2-1 2.1 Receiv ing and Unpacking Equipment A. Check that the container is upright. Use an outward prying motion - no hammering - to remove the carton. Unpack the fryer carefull y and remov e all accessories from the carton.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 2: IMPOR T A N T INFORMATION 2-2 2.2 General (cont.) Where con flicts exist b etween in structions and inf ormation in th is manual and local code or nationa.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 2: IMPOR T A N T INFORMATION 2-3 2.3 Princ i ples of Operat ion The frypot is constr ucted of welde d steel with heat tra nsfer ducting on the frypot-bottom for efficient heating of oil without scorching. Base units come equipped with painted cabinetry or optional stainless steel.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 2: IMPOR T A N T INFORMATION 2-4 2.5 Pre-Installation DA NGER No structural material on the fry er should be altered or removed to accommodate placement of the fry e r under a hood. Questions? Call the Fry master/Dean Serv ice Hotline at 1-800-55 1-8633.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 2: IMPOR T A N T INFORMATION 2-5 C. Installation Standards 1. CE/EXPORT STANDARDS : Fryer insta llation must conform with local codes, or in the absence of local codes, t o the appropriate Nationa l or European Community (CE) st andards.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 2: IMPOR T A N T INFORMATION 2-6 2.7 A ir Suppl y and Venti lation DA NGER This appliance must be installed with suff icient v entilation to prev ent the occurrence of unacceptable concentrations of substan ces harmful to the health of personnel in the room in which it is instal led.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 2: IMPOR T A N T INFORMATION 2-7 2.8 Conversion of Units (CE Sy stems) Pressure: 1 mbar = 10,2 mm W.C. = 0,4-inch W.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 3: I NST A L L A T ION IN STRUCTIONS 3-1 3.1 Installing the Fr y er A. Initia l Installation : If installed with le gs, do not push against the fry er’s side to adjust its position. Use a pallet or lift jack to lift the fryer slightly and place it wher e it is to be installed.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 3: INSTA L LATION INSTRUCTIONS 3-2 3.2 Leg and Caster Installation (cont.) B. Leg and Rigid Caster Installation 1. Remove unit from pallet. 2. Carefully r aise the unit with a forklif t, pallet jack, or othe r steady means.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 3: INSTA L LATION INSTRUCTIONS 3-3 3.3 Leveling the Fry er (cont.) Rigid Casters (Only) 1. Install the rigid caste rs on the fryer rear channel only. Leg s must be installe d on the front channel. 2. There are no lev el adjustment s for the rigid caste rs.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 3: INSTA L LATION INSTRUCTIONS 3-4 3.3 Leveling the Fry er (cont.) NOTE: Th e installati on must be inspected af ter it is complete to ensu re it meets the in tent of these instru ctions. The on-si te supervisor and /or operator(s) should be informed that the appliance is installed with restraints.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 3: INSTA L LATION INSTRUCTIONS 3-5 3.4 Gas Connections (cont.) NATIONAL CODE REQUIRE MENTS: NON-CE This equipment is to be installed in complia nce with the Ba sic Plumbing Code of the B uildin g Officials and Code Administrators International, Inc.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 3: INSTA L LATION INSTRUCTIONS 3-6 3.4 Gas Connections (cont.) DA NGER A ll connections must be sealed with a joint compound suitable for the gas being used and all connect ions must be te sted with a solution of soapy w ater before lighting any pilots.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 3: INSTA L LATION INSTRUCTIONS 3-7 3.4 Gas Connections (cont.) DA NGER When pressure-testin g incoming gas supply lines, disconnect the fryer from the gas line if the te st pressure is ½" PSI [14" W.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 3: INSTA L LATION INSTRUCTIONS 3-8 3.4 Gas Connections (cont.) E. Flexible Couplings, Connectors and Casters 1.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 3: INSTA L LATION INSTRUCTIONS 3-9 3.5 A djustments/Adaptation To Diff erent Gases WARNING Qualified personnel MUS T MUST MUST MUST perform an y adaptation, modification, or gas conv ersion, if required. Failure to use qualified personnel will v oid the Dean warrant y.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 3: INSTA L LATION INSTRUCTIONS 3-10 3.6 Gas Inputs CE UNITS ONLY: Nominal Heat Inputs (Qn), Gas T ype, Orifice Size, Part Number and Quant ity/Color are listed in the table below: MODEL NOM INAL HE A T INPUT- Q n (kW) GAS T YPE ORIFICE SIZE (MM)† ORIFICE PART NO.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 3: INSTA L LATION INSTRUCTIONS 3-11 3.6 Gas Inputs (cont.) Gas Type Orifice Pa rt Number * Natural Propane 810-2051 810-2317 * Orif ice sizes are lis ted for altitudes of 200 0 feet and less . 2 0 m m Loosen t his s crew to adjust burner dam per for optim um flam e.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 3: INSTA L LATION INSTRUCTIONS 3-12 3.7 Gas Conversion Procedures (cont.) CE UNITS ONLY: When converting from G20 to G25 gas, the follow ing procedures appl y : ♦ Equipment replacement is not required.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 3: INSTA L LATION INSTRUCTIONS 3-13 3.7 Gas Conversion Procedures (cont.) NON-CE UNITS ONLY: See gas valve illustration below for refe rence when performin g gas valve conversions.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 3: INSTA L LATION INSTRUCTIONS 3-14 3.8 Gas Conversion Components Use the following components to convert from n atural gas to propane and vice-ve rsa. See Section 3.6 for orifice quantities required for conv ersion.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-1 4.1 Initial Sta rt-u p WA RNING The on-site supervisor is responsible for ensu ring that operators are made aware of the inherent hazards of op erating a hot oil frying system, particularly t he aspect s of system operation, oil filtration, draining and cleaning procedures.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 4: FRYER OPE RATIONS 4-2 4.1.1 Pilot Lighting P rocedures, Standing Pilot WA RNING Do not bang fry basket s or other utensils on the fry er’s joiner strip. The strip is present to seal the joint between the frypot.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 4: FRYER OPE RATIONS 4-3 4.1.1 Pilot Lighting P rocedures, Standing Pilot (cont.) 8. Press the white pilot light button on the gas valve and hold approx imately 45 seconds to 1 minute, until the pilot stay s lit.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 4: FRYER OPE RATIONS 4-4 4.1.1 Pilot Lighting P rocedures, Standing Pilot (cont.) 7. Push and hold the knob i n and appl y a lighted match or taper to the pilot burner head. Continue to hold the knob in for a bout 60 seconds after the flame appears on the pilot.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 4: FRYER OPE RATIONS 4-5 4.2 Boil -Out Procedure NOTE: Consult st ore operational pr ocedur es to ensure that frypot boil-out is an approved pr ocedur e before proceeding. DA NGER Never leave the fry er unat t ended during the b oi l-out process.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 4: FRYER OPE RATIONS 4-6 4.2 Boil -Out Procedure (cont. ) CA UTION Do not leave fryer unattended. The boil-out solution may f oam and overflow . If this happens, turn the Thermatron dial to the lowest setting and the power s wit ch "Off ".
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 4: FRYER OPE RATIONS 4-7 4.3 Final P reparation DA NGER Remove all drops of w ater from the fry pot before fill i ng w ith cooking oil or shortening. Failure to do so w ill cause spattering of hot liquid when the oil or sh ortening is heated to cooking temperature a nd may cause injury to nearby personnel.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 5: CONTROLLE R OPERATION 5-1 5.1 Operating Fryers with Thermatron Controll ers 24G Series Flatbottom gas fryers come equipped with a solid-state Ther matron or.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 5: CONTROLLER OPER A TION 5-2 5.1 Operating Fryers with Thermatron Controll ers (cont.) MANUAL FILTER POWER SWITCH ( older systems with built-in filtration ) – Controls power to the filter pump in the event the pr imary s ystem fa ils.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 6: P REVENTATIVE MAINTEN A NCE 6-1 6.1 General DA NGER Never attempt to clean the fry er during the cooking process or when the fry pot is filled with hot oil or shortening.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 6: PREVENT ATIVE MAINTENANCE 6-2 6.1.3 Periodic /Annual This app liance should be in spected and adju st ed periodically b y qualified servi ce personnel as part of a re gular kitche n mainte nance progr am.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 6: PREVENT ATIVE MAINTENANCE 6-3 6.1.4 Sta inless Steel Care WARNING DO NOT let water spl ash into the tank of hot oil.
24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 7: TROUBLESH OOTING 7-1 NOTE: Refer to the wiring diagram affixed inside the fry er cabinet door when troubleshooting electrical components.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-2 7.1 Pilot Burner Malfuncti ons (cont.) PROBLEM CORRECTIVE ACTION Pilot burner ignites properly and burns properly, but goes out when the exhaust blower comes on. 1. Pilot f lame m ay be adj usted to o low, even t hough it appears t o be satis factor y .
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-3 7.2 Mai n Burner Malfunctions (cont.) PROBLEM CORRECTIVE ACTION Main burner flames are small and appear l azy; Oil or shortening does not come up to temperature quickly . 1. Auth orized Service A gent Onl y : Check gas pressure at the pressur e tap of the gas co ntrol.
24G SERIES FLA TBO TTOM GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-4 7.4 Recommended Spare Parts Commonly replaced parts in older 24G Series Flatbottom gas fryers are: Gas Valve-24V, CE – G20/G25 – 8.
Dean, 8700 Line Avenue, PO Box 51000, Shrev eport, Louisiana 71135-1 000 Shipping Address: 8700 Line A venu e, Shreveport, Louisiana 71106 TEL 1- 318-865-171 1 FAX (Part s) 1-318- 688-22 00 FAX (Tech Support) 1-318 -219-7135 Price: $14.
An important point after buying a device Frymaster 24G Series (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Frymaster 24G Series yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Frymaster 24G Series - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Frymaster 24G Series you will learn all the available features of the product, as well as information on its operation. The information that you get Frymaster 24G Series will certainly help you make a decision on the purchase.
If you already are a holder of Frymaster 24G Series, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Frymaster 24G Series.
However, one of the most important roles played by the user manual is to help in solving problems with Frymaster 24G Series. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Frymaster 24G Series along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
