Instruction/ maintenance manual of the product D60 Dito Dean
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Dean, a mem ber of the Commercial Food Equi pment Service A ssociation, recom mends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 AUGUST 2003 *8195698* Decathlon Series Gas.
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DA NGE R A dequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Sing le fryers equipped wit h legs must be stabilized by installing anch or stra ps. A ll fry ers equipped with ca ste rs must be stabilized by installing re strain ing chains.
Decathlon Series Gas Fry ers Insta llation & Operat ion Ma nua l TABLE OF CONTENTS Page # 1. INTRODUCTIO N 1-1 1.1 After Purchase 1-1 1.2 Ordering Parts 1-1 1.3 Service Informa t ion 1-1 1.4 Computer Informat ion 1-1 1.5 Safety Information 1-2 1.6 Service Personnel 1-3 2.
Decathlon Series Gas Fry ers Insta llation & Operat ion Ma nua l TABLE OF CONTENTS (CONT.) P age # 5. CONTROLLER OP ERATING INSTRUCTIO NS 5-1 5.1 Operating Ins tructions : Electronic Thermo stat Control ler 5-1 5.2 Electronic Ther mostat Co ntroller/Comput er with Back-Up Ther mostat 5-2 6.
FINDING YOUR WAY AROUND THE DEAN DECATHLON 3” Round Drains (SCFD models) 1.5” Round Drains To p C a p Flue Cap Basket Hanger Frypot Drain Tubes Drain Valve Handle (Red ) Oil Return Han dle (Y ello.
DECATHLO N SERIES G AS FRYERS (NON-CE) CHAPTER 1: I NTRODUC TION 1-1 1.1 After Purchase In order to impr ove service, ha ve the following char t filled in by the Dean Authorized Serv ice Technician who installed this equipment. Author ized S ervice Technician/FASC Addre ss Telephone/ Fax Model Num ber Serial Num ber Gas Type 1.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 1: INTRODUCTION 1-2 1.4 Computer Information (cont.) The user is cauti oned that an y changes or mo difications not ex pressly approved b y the part y responsible for compliance could void the user 's authority to operate the equipment.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 1: INTRODUCTION 1-3 1.6 Service Perso nnel 1.6.1 Definit ions A. Qualified and/or Author ized Operating Personnel 1.
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DECATHLO N SERIES G AS FRYERS (NON-CE) CHAPTER 2: IM PORT ANT INFORM ATION 2-1 2.1 Receiv ing and Unpacking Equipment A. Check that the container is upright. Use an outward pr ying motion - no hammering - to remove the carton. Unp ack the fr yer carefull y and remove all ac cessories from the carton.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 2: IMPOR T ANT INFORMAT ION 2-2 2.2 General (cont.) Where con flicts exi st between instructi ons and info rmation in thi s manual an d local cod e or .
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 2: IMPOR T ANT INFORMAT ION 2-3 2.4 Rating Pla te This is attached to the inside front door panel. Information provided incl udes the model and serial number of the fr yer, BTU/hr input of the bu rners , outlet gas pressu re in in ches W.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 2: IMPOR T ANT INFORMAT ION 2-4 2.5 Pre- Installation (cont.) C. Installation Standards 1. U.S. installations must meet : 2. Canadian installations must meet : American National Standard Institute CAN 1-B149 Installation Codes ANSI Z83.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 2: IMPOR T ANT INFORMAT ION 2-5 2.6 A ir Suppl y and Ventila ti on (cont.) D. Do not place the fr yer’s flue outlet directly into the plenum of the hood, as it will affect the gas combustion of the fryer.
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DECATHLO N SERIES G AS FRYERS (NON-CE) CHAPTER 3: I NST ALLATION 3-1 3.1 Installing the Fr y er A. Initia l Installation : If the fryer is installe d with legs, do not push the fryer to adjust its position. Use a pallet or lift jack to lift the fr yer slightly, then place the fr yer where it is to be installed.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 3: INSTA L LATION 3-2 3.3 Installing Cas ters and Legs A. Install casters and/or l egs near where t he fr yer is to be used, as neither is secure for l ong transit. Decathlon Series gas fryers cannot be curb mounted and must be equipped with either legs or casters provided.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 3: INSTA L LATION 3-3 3.4 Gas Connections DA NGER Before connecting new pipe to this appliance the pip e must be blo wn out thoroughl y to remove all foreign material. Foreign ma terial in the burner an d gas controls will cause improper and dangerous operation.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 3: INSTA L LATION 3-4 3.4 Gas Connections (cont.) DA NGER A ll connections must be sealed with a joint compound suitable for the gas being used and all connect ions must be te sted with a solution of soapy w ater before lighting any pilots.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 3: INSTA L LATION 3-5 3.4 Gas Connections (cont.) E. Manifold Pressure : Your local service technici an should check the manifo ld pressure with a manometer . 1. C heck the rati ng plate fo r specific m anifold gas pressures.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 3: INSTA L LATION 3-6 3.4 Gas Connections (cont.) 3. I f disconn ection of the restraint is necessar y, this restraint must be reconnected after the fryer has been return ed to its originally installed position.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 3: INSTA L LATION 3-7 3.5.2 Gas C onversion Procedure s DA NGER This appliance was configured at the factory for a specific ty pe of gas. Converting from one gas ty pe to another requires the installation of sp ecific gas-conv ersion components.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 3: INSTA L LATION 3-8 3. 6 E lec tr i cal Con n e ct i on s The fryer when installed must be electricall y grounded in accordan ce with local codes, or in the absence of local codes, w ith the National Electrical Code, ANS I/NFPA 70-(latest edition).
DECATHLO N SERIES G AS FRYERS (NON-CE) CHAPTER 4: FRYER OPER A T IONS 4-1 4.1 Initial Sta rt-u p WARNING The on-site supervisor is re sponsible for ensuring that operat ors are made aware of the inherent hazards of operating a hot oil fr ying sy stem, particularly the aspects of system operation, oil filtration, draining and clean ing procedures.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 4: FRYER OPE RATIONS 4-2 4.1.1 Pilot Lighting P rocedures, Standing Pilot Only Initia l Pilot L ighting : All Dean f ryers a re tested, adjuste d and calibra ted to sea le vel conditions before leaving the f actory.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 4: FRYER OPE RATIONS 4-3 4.1.2 Pilot Lighting P rocedures, Electronic Ignition Systems WARNING Never use a match or taper to light pilot on this ignition sy stem. 1. Turn gas "ON". 2. Turn electric power "ON " with the appropriate rocker switch or controller/computer.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 4: FRYER OPE RATIONS 4-4 4.2 Boil -Out Procedure (cont. ) A. Pour cleaning solution into the frypot and add water to the bottom OIL LEVEL line scr ibed in the back of the fr ypot.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 4: FRYER OPE RATIONS 4-5 4.2 Boil -Out Procedure (cont. ) J. Close the drain, add fre sh water (without boil-out solution) and wash all surfaces o f the frypot. Drain again. K. Refill the fry pot with fresh water and vinegar to neutralize any residual boil-out solution.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 4: FRYER OPE RATIONS 4-6 4.3.1 Filling Fry er w ith Shortening (cont.) D. Operating Th ermostat : T urn the burners "O N" for about 10 s econds, "OFF" for a minute, etc., until the shorte ning is melted.
DECATHLO N SERIES G AS FRYERS (NON-CE) CHAPTER 5: CONTROLLE R OPER A TING INS TRUCTI ONS 5–1 5.1 Operating Instructions: Electronic Thermostat Contr ol l er Decathlon Series gas fryers com e standard with an el ectronic th ermostat controller, whic h incorporates a temper ature-cont rol circui t board, a potentiom eter, and a temperature probe.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 5: CONTROLLER OPER A TING I NSTRUCTIONS 5–2 5.1 Operating Instructions: Electronic Thermostat Contr ol l er (cont.) FRYER POWER SWITCH – This switch turns the fryer on and off. When the power switch is in the "ON" position, the indicator light will be lit when calling for heat.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 5: CONTROLLER OPER A TING I NSTRUCTIONS 5–3 5.2 Elect ronic Thermostat Controller/Computer With Back-up Thermostat (cont.) MAIN POWER SWITCH – connects/disconnects primar y power; double-lighted with center position "OFF" .
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DECATHLO N SERIES G AS FRYERS (NON-CE) CHAPTER 6: P REVENTATIVE M A I NTEN A NCE 6-1 6.1 General DA NGER Never attempt to clean the fry e r during the cooking process or when the fry pot is filled with hot oil/ shortening.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 6: PREVENT ATIVE MAINTENANCE 6-2 6.1.3 Periodic / A nnual The fryer sh ould be inspected and adjusted pe riodically by q ualified service personn el as part of a regular kit chen m a intenance pr ogram.
DECATHLO N SERIES G AS FRYERS (NON-CE) CHAPTER 7: TROU BLESHOOTIN G 7-1 7.1 General DA NGER Hot shortening will c ause sev ere burns. Nev er attempt to move this appliance when filled with hot shorte ning or to transfer ho t shortening from one container to another.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 7: TROUBLESHOOTING 7-2 7.2 Pilot Bur ner Malfuncti on (cont.) 4. Check all connections for cleanliness and securit y. C. Pilot flame of proper siz e, but is unstable. Flame wavers and does not envelope the thermocouple completel y at all times.
DECA T HLON SERIES GA S FRYER S (NON-CE) CHAPTER 7: TROUBLESHOOTING 7-3 7.3 Mai n Burner Malfunctions (cont.) D. Fr yer will not reach the temperature setting and/or runs erraticall y. 1. Incorrect location of sens or probe or defe ctive temperatur e sensor.
Dean, 8700 Line Avenue, PO Box 51000, Shrev eport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shrev eport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-714 0 FAX (Tech Suppo.
An important point after buying a device Dito Dean D60 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Dito Dean D60 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Dito Dean D60 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Dito Dean D60 you will learn all the available features of the product, as well as information on its operation. The information that you get Dito Dean D60 will certainly help you make a decision on the purchase.
If you already are a holder of Dito Dean D60, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Dito Dean D60.
However, one of the most important roles played by the user manual is to help in solving problems with Dito Dean D60. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Dito Dean D60 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
