Instruction/ maintenance manual of the product ML-136021 Vulcan-Hart
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INST ALLA TION & OPERA TION MANUAL For additional information on Vulcan-Hart or to locate an authorized parts and service provider in your area, visit our website at www .vulcanhart.com C24GA SERIES GAS CONVECTION STEAMERS VULCAN-HART DIVISION OF ITW FOOD EQUIPMENT GROUP, LLC WWW.
— 2 — C24GA SERIES GAS CONVECTION STEAMERS IMPORT ANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREP ARED FOR PERSONNEL QUALIFIED T O INST ALL GAS EQUIPMENT , WHO SHOULD PERFORM THE INITIAL FIELD ST ART -UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL.
— 3 — C24GA SERIES GAS CONVECTION STEAMERS T ABLE OF CONTENTS IMPORT ANT FOR YOUR SAFETY ...................................................................................................... ...... 2 INTRODUCTION .................................
— 4 — C24GA SERIES GAS CONVECTION STEAMERS INTRODUCTION GENERAL Vulcan convection steamers are produced with quality workmanship and material. Proper installation, usage and maintenance will result in many years of satisfactory performance.
— 5 — C24GA SERIES GAS CONVECTION STEAMERS In Canada, the steamer must be installed in accordance with: 1 . Local codes. 2. National Fuel Gas Code, CAN/CSA-B149.1 (latest edition) available from the Canadian Standards Association, 5060 Spectrum Way, Mississauga, Ontario, Canada L4W 5N6.
— 6 — C24GA SERIES GAS CONVECTION STEAMERS PLUMBING CONNECTIONS WARNING: PLUMBING CONNECTIONS MUST COMPLY WITH APPLI- CABLE SANITARY, SAFETY AND PLUMBING CODES. Water Requirements Proper water quality can improve the taste of the food prepared in the steamer, reduce liming in the steam generator and extend equipment life.
— 7 — C24GA SERIES GAS CONVECTION STEAMERS instructions provided with the filter system. At the time of installation you must register your steamer at www.
— 8 — C24GA SERIES GAS CONVECTION STEAMERS Air ˚ Pressure ˚ Adjust ˚ Screw On ˚ Side ˚ of ˚ Drip ˚ Cover Figure 1 The proper sizing and installation of the gas connection is important for the machine to operate within its design specifications.
— 9 — C24GA SERIES GAS CONVECTION STEAMERS FLEXIBLE GAS CONNECTORS BTU/hr . FLOW CAP ACITY 1, 2 LENGTH 3 LENGTH 3 End Fittings - (1) Quick Disconnect End Fittings - Both Threaded & (1) Threade.
— 10 — C24GA SERIES GAS CONVECTION STEAMERS FLUE GAS EXHAUST DO NOT obstruct the flow of flue gases from the flue located on the rear of the steamer. It is recommended that the flue gases be vented to the outside of the building through a ventilation system installed by qualified personnel.
— 11 — C24GA SERIES GAS CONVECTION STEAMERS ELECTRICAL CONNECTION WARNING: THE STEAMER IS EQUIPPED WITH A THREE-PRONG GROUNDING PLUG. THE OUTLET TO WHICH THIS PLUG IS CONNECTED MUST BE PROPERLY GROUNDED. IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE, CONTACT AN ELECTRI- CIAN.
— 12 — C24GA SERIES GAS CONVECTION STEAMERS WARNING: T HE STEAMER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE STEAMER. WARNING: THE COOKING COMPARTMENTS CONTAIN LIVE STEAM. STAY CLEAR WHILE OPENING EACH DOOR. LIGHTING AND SHUTDOWN INSTRUCTIONS Lighting 1.
— 13 — C24GA SERIES GAS CONVECTION STEAMERS Refer to Steam Cooking with Vulcan Kettles and Steamers for suggested cooking times. Also refer to the Suggested Cooking Guideline in this manual. Size, weight, pan loading and product quality will affect cooking times and should be adjusted to your own requirements.
— 14 — C24GA SERIES GAS CONVECTION STEAMERS CLEANING WARNING: DISCONNECT ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES BEFORE CLEANING. Cooking Compartment Drains Keep compartment drains running freely. Inspect compartment drains daily for blockage.
— 15 — C24GA SERIES GAS CONVECTION STEAMERS LEAVE COMPARTMENT DOORS OPEN Leave the compartment doors slightly open when the steamer is not in use. When the compartment is idle, never latch the door and apply pressure to the door gasket. Leaving the gasket under pressure can cause permanent deformation and reduce gasket life.
— 16 — C24GA SERIES GAS CONVECTION STEAMERS WARNING: THE STEAMER AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, OR SERVICING THE STEAMER. Water Treatment System A water treatment system is recommended for steamers. Refer to your supplier’s manual for normal maintenance procedures for proper scale-free operation recommendations.
— 17 — C24GA SERIES GAS CONVECTION STEAMERS COOKING CHART The following table lists suggested cooking times and weights. These times, which will vary depending on initial product temperature, size, shape, etc., are approximate and should be adjusted to suit your operation.
— 18 — C24GA SERIES GAS CONVECTION STEAMERS PRODUCT Clams Frozen Fresh King Crab Frozen Claws Legs Lobster T ail Frozen Lobster , Live, 10" – 12" Salmon Fillets, Frozen, 8 Oz.
— 19 — C24GA SERIES GAS CONVECTION STEAMERS PRODUCT Carrots Baby Whole, Frozen Crinkle Cut, Frozen Sliced, Fresh Cauliflower , Flowerettes Frozen Fresh Celery , 1" Diagonal Cut Corn Y ellow W.
— 20 — C24GA SERIES GAS CONVECTION STEAMERS F-35423 Rev A. (08-06) TROUBLESHOOTING SYMPTOMS Unit not steaming Door leaks W ater accumulates in compartment W ater not being supplied to generator S .
An important point after buying a device Vulcan-Hart ML-136021 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Vulcan-Hart ML-136021 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Vulcan-Hart ML-136021 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Vulcan-Hart ML-136021 you will learn all the available features of the product, as well as information on its operation. The information that you get Vulcan-Hart ML-136021 will certainly help you make a decision on the purchase.
If you already are a holder of Vulcan-Hart ML-136021, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Vulcan-Hart ML-136021.
However, one of the most important roles played by the user manual is to help in solving problems with Vulcan-Hart ML-136021. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Vulcan-Hart ML-136021 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center