Instruction/ maintenance manual of the product 4400 Series PSC
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Falcon ® 4400 Series Powered Vehicle Dock Installation Guide.
PSC Inc. 959 T erry Street Eugene, Oregon 97402 T elephone: (541) 683-570 0 F ax: (541) 345-7140 Copyright ©2004 PSC In c. An Unpublished Work - All r ights reser ved.
Installation Guide i Table of Contents PSC Falcon ® 4400 Series Powered Veh icle Dock Warranty ............................................ ................................................................ iii Electrical Warnings, Safet y Precautions & Regulatory Statements .
ii Falcon ® 4400 Series Powered V ehicle Dock PSC Technical Support ....................................... ........................................................... 23 Appendix. Accessori es and Peripherals ........................................
Installation Guide iii PSC Falcon ® 4400 Series Powered Vehicle Dock Warranty Wa r r a n t y F alcon products are guaranteed against defects in materials and work mansh ip for the period sp ecified at the time of sa le.
Electrical Warn ings, Safe ty Precautions & R egulatory State ments iv Falcon ® 4400 Series Powered V ehicle Dock Electrical Warnings, Safety Precautions & Regulatory Statements Electrical Wa.
Installation Guide 1 Chapter 1 Introduction Manual Overview • Chapter 1 provides an introduction to the features of the P owered V ehi- cle Dock. • Chapter 2 specifies important electric al considerations to obser ve when installing the unit. • Chapter 3 describes the various peripheral connectio ns made to the Dock, and their functions.
Introduction 2 Falcon ® 4400 Series Powered V ehicle Dock About the Powered Vehicle Dock The P owered V ehicle Dock (PVD) is a rugged cradle for F alcon 4400 S eries Win CE .
Electrical Specifications: Installation Guide 3 Figure 1. Features of the F4400 Powered Vehicle Dock Electrical Specifications: • Input voltage range: +12 to +18V • P ower consumption: <50 MA with no load • +12v available on COM A and COM B ports Unpacking U npack the unit carefully and ensure you received everything you ordered.
Introduction 4 Falcon ® 4400 Series Powered V ehicle Dock •R a m B a l l M o u n t K i t • Ram Ball Assembly • Assorted Screws • Any additional accessories required for y our installation If any parts are missing, please conta ct your dealer or refer to “ T roubleshoot- ing” on page 23 for PSC T echnical Support contact information.
Installation Guide 5 Chapter 2 Electrical Considerations Electrostatic Build-up One common characteristic of forklifts is the possibility of producing high lev- els of electrostatic voltage.
Electrical Considerations 6 Falcon ® 4400 Series Powered V ehicle Dock Ground Contact Anti-Static Straps The recommended method of reducing static buildup is to install ground con- tacting anti-static straps or conduct ors to the frame of the forklift (refer to Fig- ure 3).
Electrical Accessories Installation Guide 7 Electrical Accessories Installation of the PVD may requir e acce ssory electronic equipment for proper and safe operation. Some of this eq uipment may not be available through PSC, but could be available thr ough your dealer , forklift parts provider , or other suppliers.
Electrical Considerations 8 Falcon ® 4400 Series Powered V ehicle Dock Electrical System Connections This section cov ers electrical connection to +12V , +24V , +36V and +4 8V sys- tems. Connection to +12V F igure 4 illustrates a typical wiring connection for a +12 volt system.
Electrical Syst em Connectio ns Installation Guide 9 Connection to +24V, + 36V and +48V Systems F igure 5 illu strates a wiring diagram fo r +24, +36 and +48 volt systems . The use of a DC/DC converter is required to step down the battery voltage for use by the terminal.
Electrical Considerations 10 Falcon ® 4400 Series Powered V ehicle Dock NOTES.
Installation Guide 11 Chapter 3 Mounting Options Ram Ball Mounting Assembly This chapter outlines the steps needed to assemble and mount the P owered V e hicle Dock using the Ram Ball mount accessory . The Ram Ball and mount- ing assembly , shown in F igure 6, combine to form an extremely a f lexible mounting assembly .
Mounting Options 12 Falcon ® 4400 Series Powered V ehicle Dock Components, Mate rials and Tools • Ram Ball Assembly (sold separately) • 8 screws and nuts for mounting Ram B all (supplied) • Phillips head screwdriver Ram Ball Assembly (sold separately) 1.
Ram Ball Mounting Assembly Installation Guide 13 Attaching the Ram Ball to the Vehicle Dock 1. Align the second Ram Ball with the four screw holes on the rear of the V e hicle Dock as shown in F igur e 8.
Mounting Options 14 Falcon ® 4400 Series Powered V ehicle Dock Figure 9. Installing the V ehicle Dock Assembly on the Mount 2. Loosen the Adjustment Knob slightly to tilt the V ehic le Dock to the desired mounting angle. Re-tighten the A djustment Knob securely .
Inserting/Removing the 4400 Installation Guide 15 Figure 10. Insertin g a Falcon 4400 in the Vehicle D ock 3. Keeping the top of the T erminal in contact with the Dock, push the bot- tom of the terminal upward.
Mounting Options 16 Falcon ® 4400 Series Powered V ehicle Dock 4. Seat the bottom of the T erminal into the cradle on the Dock. Figure 12. Seating th e Falcon into t he Dock Insertion of the 4400 in the Dock is complete.
Inserting/Removing the 4400 Installation Guide 17 Removing the 4400 from the Dock T o remo ve the F alcon 4400 from the D ock: 1. G rasp the F alcon terminal. 2. Lift upwards while pulling the bottom of the terminal forward. Figure 13. Removing the 4400 from the Do ck 3.
Mounting Options 18 Falcon ® 4400 Series Powered V ehicle Dock NOTES.
Installation Guide 19 Chapter 4 Power and Peripheral Device Connections This chapter describes connection of peri pheral devices that are provided with or available for the F alcon ® 440 0 Se rie s P VD s ys tem . For mo re on powe r co n- nections, see “Electrical Considerations ” starting on page 5.
Power and Peripheral Device Conn ections 20 Falcon ® 4400 Series Powered V ehicle Dock Power Connectio n Insert the DC power cor d at the power port with the arrow on the connector facing down, towar d the rear of the dock. When power is applied to the dock, the P ower-On LED will light.
Installation Guide 21 minimize data contention between any two peripherals connected to the dock. This feature is enabled only if har dware flow control is enabled. Table 2. COM port DB9M Pinouts Refer to the P ow erScan U ser’ s Guide for more information on the handheld scanner .
Power and Peripheral Device Conn ections 22 Falcon ® 4400 Series Powered V ehicle Dock NOTES.
Installation Guide 23 Appendix A Troubleshooting Hardware Troubleshooting Issues with Power to the D ock • Ensure that the H irose connector is pushed s ecurely into the power plug. • When power to the unit is turned on, a light will appear on the Dock.
Troubleshooting 24 Falcon ® 4400 Series Powered V ehicle Dock Telephone Technical Support If you don ’ t have internet or email acc e ss, please contact PSC technical support by telephone at (541) 349-8281.
Installation Guide 25 Appendix B Accessories and Peripherals Overview Installation of the PVD may requir e acce ssory electronic equipment for proper and safe operation. Contact your re sell er or PSC sales for information about availability . Table 3.
Accessories and Peripherals 26 Falcon ® 4400 Series Powered V ehicle Dock Mount, RAM 2.5" Wide Clamp Base w/1.5" Ball (Accommodates up to 2.5" wide posts) Mount, RAM 3.5" 2x Sock et, 1.5" Ball Mount, RAM 6" Base Plate Mount, RAM 7.
Overview Installation Guide 27 Mount, RAM 5.25" Assy w/ 2x1.5" BALLs 110/220 AC/DC P ower Supply P ower Cord, Bare lead, 8', DC Conv er ter , 18-55VDC IN / 13.
Accessories and Peripherals 28 Falcon ® 4400 Series Powered V ehicle Dock Kit, Inline Fuse 5 Amp Item Description.
Installation Guide 29 Index +12V and +24V Systems 8 +36V and +48V Systems 9 A accessories 25 overview 25 Attaching the 4220 to the Dock 14 D Detaching the 4220 from the Dock 17 document conventions 1 .
Index 30 Falcon ® Powered Vehicle Dock S safety precautions iv Static Build-up on a Forklift Frame 5 style conventions 1 T technical support 23 The Ram Ball Mount 11 troubleshooti ng 23 power 23 U un.
NOTES.
Index 32 Falcon ® Powered Vehicle Dock NOTES.
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Asia P acific PSC Hong K ong Hong K ong T elephone: [852]-2-584-6210 F ax: [852]-2-521-0291 A ustralia PSC Asia P acific Pty Ltd. Nor th Ryde, A ustralia T elephone: [61] 0 (2) 9878 8999 F ax: [61] 0 (2) 9878 8688 France PSC S.A.R.L. LES ULIS Cedex, F rance T elephone: [33].
An important point after buying a device PSC 4400 Series (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought PSC 4400 Series yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data PSC 4400 Series - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, PSC 4400 Series you will learn all the available features of the product, as well as information on its operation. The information that you get PSC 4400 Series will certainly help you make a decision on the purchase.
If you already are a holder of PSC 4400 Series, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime PSC 4400 Series.
However, one of the most important roles played by the user manual is to help in solving problems with PSC 4400 Series. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device PSC 4400 Series along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
