Instruction/ maintenance manual of the product BPHV ITT
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I T T Goulds Pumps PHV – P ackaged Hydrovar Series V ariable Speed Water Booster with V ertical Multistage Pump and F used Disconnect Engineer ed for life Commercial W ater BPHV Listed C US U L ®.
2 Goulds Pumps PHV - P ackaged Hydrovar Series CONTENTS Selection Chart …………………………………………………………………………………………… 3 Main Components ….
3 PHV SERIES SELECTION CHART (P ACKAGED HYDRO V AR) HYDRAULIC PERFORMANCE RANGE A T 60 Hz SSV FL OW Pump Stage HP 0 GPM 5 7 . 5 1 0 1 2 . 5 1 5 1 7 . 5 2 0 2 5 30 3 5 4 0 4 5 5 0 55 6 0 6 5 70 7 5 8 0.
4 Goulds Pumps PHV - P ackaged Hydrovar Series MAIN COMPONENTS of PHV Series constant pressure variable speed system • One multistage vertical pump , Goulds Pumps SSV series. • Hydrovar ® pump mounted variable speed drive • Pressure transducer for constant pressure control, connected to the Hydrovar drive.
5 P ART NUMBERING / IDENTIFICA TION CODES — PHV SERIES Option List in order shown: P = Premium Efficiency F = Harmonic Filter T = 500 PSI T ransducer Reduced Stages (33-46SV Only) (can be 0, 1 or 2.
6 Goulds Pumps PHV - P ackaged Hydrovar Series PHV Series SPECIFICA TIONS • Flow rate up to 320 GPM. • Head up to 692’ TDH. • Supply voltage: 1Ø , 230V ± 10% up to 3 HP . 3Ø , 400V ± 10% for 3 HP – 15 HP . • Input Frequency: 50 or 60 Hz.
7 MARKETS AND APPLICA TIONS (continued) WA TER SUPPL Y AND PRES SURE BOOSTING • Pressure boosting in buildings, hotels, residential complexes • Pressure booster stations, supply of water networks .
8 Goulds Pumps PHV - P ackaged Hydrovar Series MARKETS AND APPLICA TIONS (continued) MUNICIP AL, AGRICUL TURAL, LIGHT INDUSTRY , WA TER TREA TMENT , HEA TING AND AIR CONDITIONING APPLICA TIONS • Han.
9 MAIN CHARACTERISTICS OF FREQUENCY CONVERTERS USED IN THE PHV BOOSTER SETS The PHV series booster sets use a Hydrovar ® variable frequency drive, an automatic device that adjusts the speed of the electric pump in order to maintain constant pressure in the system.
10 Goulds Pumps PHV - P ackaged Hydrovar Series CHARACTERISTICS OF THE ELECTRIC PUMPS USED IN PHV SERIES BOOSTER P ACKAGE 1, 2, 3 AND 4 SSV VERTICAL MUL TI-ST AGE PUMPS • Multistage centrifugal vertical electric pumps. All metal parts in contact with pumped liquid are made of 304/316 stainless steel.
11 HYDROV AR VERSIONS INTRODUCTION The HYDROV AR Concept consists mechanically of two main parts, the Power Unit and the Control Card . In its basic configuration (consists only of the P ower Unit) the HYDROV AR can be used as a “Basic Inverter” without the need of the Control Card.
12 Goulds Pumps PHV - P ackaged Hydrovar Series APPLICA TION EXAMPLE – MUL TI-PUMP “CASCADE” MASTER INVERTER MASTER INVERTER MASTER INVERTER MASTER INVERTER RS 485 CONNECTION With the “master” version of the Hyrdrovar , it is possible to connect up to 8 Hydrovar controller pumps together in parallel.
13 OPERA TION DESCRIPTION SETS WITH V ARIABLE-SPEED MOTORS AND PRESSURE TRANSDUCER CONTROL The starting and stopping of the pumps are determined based on the pressure values set on the controller . Each frequency converter is connected to a pressure transducer .
14 Goulds Pumps PHV - P ackaged Hydrovar Series SELECTING A SET The first thing to do when selecting a package is to determine the quantity of water required and the pressure it must supply . CALCULA TING THE FL OW RA TE • The quantity of water called water requirement depends on the type of users, e.
15 FUSED DISCONNECT BO X: ITT Input HP / AMP Wire Tightening Fuse AMP P art V oltage Disconnect V oltage Disconnect Rating Range T orque Supplier Rating Number Rating P art Number HFD512C1 230/1/60 OT.
16 Goulds Pumps PHV - P ackaged Hydrovar Series SPECIFICA TIONS Hydrovar VFD Motor HP Model * Power Supply (V) NEMA Class Install. Power Supply (V) HP 2 HVM1202 1x230 4 TEFC Motor 3x230 2 3 HVM1203 1x.
17 3500 RPM, 60 Hz HP Phase Enclosure Nameplate NEMA Goulds FLA SF A LRA S.F . Efficiency Insulation Voltage Frame PN ¹ Class 1 3 TEFC 230/460 56C V06742 3.7-3.6/1.8 3.99-3.8/1.9 11 1.25 75.5 B Prem. Eff. TEFC 230/460 56C V06742PE 2.8/1.4 3.12/1.56 12.
18 Goulds Pumps PHV - P ackaged Hydrovar Series PERFORMANCE WITH V ARYING SPEED FOR CENTRIFUGAL PUMPS Fitting the electric pump with a variable speed drive makes it possible to vary the pump rotation speed, normally accor - ding to the system pressure parameter .
19 V ARIABLE SPEED PERFORMANCE CURVES 1SV V ARIABLE SPEED CURVE SSVB 304S S Multi-Stage Pumps MODEL: 1SVB 6 Stage Hydraulic Data Maximum Flow Flow at Duty P oint Maximum TDH TDH at Duty P oint NPSH R 22 US GPM 298 feet 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 [US GPM] 0 0.
20 Goulds Pumps PHV - P ackaged Hydrovar Series V ARIABLE SPEED PERFORMANCE CURVES 1SV V ARIABLE SPEED CURVE SSVB 304S S Multi-Stage Pumps MODEL: 1SVB 9 Stage Hydraulic Data Maximum Flow Flow at Duty P oint Maximum TDH TDH at Duty P oint NPSH R 22 US GPM 442 feet 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 [US GPM] 0 0.
21 V ARIABLE SPEED PERFORMANCE CURVES 1SV V ARIABLE SPEED CURVE SSVB 304S S Multi-Stage Pumps MODEL: 1SVB 15 Stage Hydraulic Data Maximum Flow Flow at Duty P oint Maximum TDH TDH at Duty P oint NPSH R 22 US GPM 733 feet 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 [US GPM] 0 0.
22 Goulds Pumps PHV - P ackaged Hydrovar Series V ARIABLE SPEED PERFORMANCE CURVES 2SV V ARIABLE SPEED CURVE SSVB 304S S Multi-Stage Pumps MODEL: 2SVB 5 Stage Hydraulic Data Maximum Flow Flow at Duty P oint Maximum TDH TDH at Duty P oint NPSH R 40 US GPM 217 feet 0 2 4 6 8 10 12 14 16 18 20 22 24 [US GPM] 0 0.
23 V ARIABLE SPEED PERFORMANCE CURVES 2SV V ARIABLE SPEED CURVE SSVB 304S S Multi-Stage Pumps MODEL: 2SVB 8 Stage Hydraulic Data Maximum Flow Flow at Duty P oint Maximum TDH TDH at Duty P oint NPSH R 40 US GPM 353 feet 0 2 4 6 8 10 12 14 16 18 20 22 24 [US GPM] 0 0.
24 Goulds Pumps PHV - P ackaged Hydrovar Series V ARIABLE SPEED PERFORMANCE CURVES 2SV V ARIABLE SPEED CURVE SSVB 304S S Multi-Stage Pumps MODEL: 2SVB 13 Stage Hydraulic Data Maximum Flow Flow at Duty P oint Maximum TDH TDH at Duty P oint NPSH R 40 US GPM 586 feet 0 2 4 6 8 10 12 14 16 18 20 22 24 [US GPM] 0 1 2 2.
25 V ARIABLE SPEED PERFORMANCE CURVES 3SV V ARIABLE SPEED CURVE SSVB 304S S Multi-Stage Pumps MODEL: 3SVB 7 Stage Hydraulic Data Maximum Flow Flow at Duty P oint Maximum TDH TDH at Duty P oint NPSH R .
26 Goulds Pumps PHV - P ackaged Hydrovar Series V ARIABLE SPEED PERFORMANCE CURVES 3SV V ARIABLE SPEED CURVE SSVB 304S S Multi-Stage Pumps MODEL: 3SVB 9 Stage Hydraulic Data Maximum Flow Flow at Duty .
27 V ARIABLE SPEED PERFORMANCE CURVES 3SV V ARIABLE SPEED CURVE SSVB 304S S Multi-Stage Pumps MODEL: 3SVB 13 Stage Hydraulic Data Maximum Flow Flow at Duty P oint Maximum TDH TDH at Duty P oint NPSH R.
28 Goulds Pumps PHV - P ackaged Hydrovar Series V ARIABLE SPEED PERFORMANCE CURVES 4SV V ARIABLE SPEED CURVE SSVB 304S S Multi-Stage Pumps MODEL: 4SVB 2 Stage Hydraulic Data Maximum Flow Flow at Duty P oint Maximum TDH TDH at Duty P oint NPSH R 112 US GPM 148 feet 0 10 20 30 40 50 [US GPM] 0 0.
29 V ARIABLE SPEED PERFORMANCE CURVES 4SV V ARIABLE SPEED CURVE SSVB 304S S Multi-Stage Pumps MODEL: 4SVB 4 Stage Hydraulic Data Maximum Flow Flow at Duty P oint Maximum TDH TDH at Duty P oint NPSH R .
30 Goulds Pumps PHV - P ackaged Hydrovar Series V ARIABLE SPEED PERFORMANCE CURVES 4SV V ARIABLE SPEED CURVE SSVB 304S S Multi-Stage Pumps MODEL: 4SVB 7 Stage Hydraulic Data Maximum Flow Flow at Duty .
31 V ARIABLE SPEED PERFORMANCE CURVES 33SV V ARIABLE SPEED CURVE SVB CI/316SS Multi-Stage Pumps MODEL: 33SVB 1/1 Stage Hydraulic Data Maximum Flow Flow at Duty P oint Maximum TDH TDH at Duty P oint NP.
32 Goulds Pumps PHV - P ackaged Hydrovar Series V ARIABLE SPEED PERFORMANCE CURVES 33SV V ARIABLE SPEED CURVE SVB CI/316SS Multi-Stage Pumps MODEL: 33SVB 1 Stage Hydraulic Data Maximum Flow Flow at Du.
33 V ARIABLE SPEED PERFORMANCE CURVES 33SV V ARIABLE SPEED CURVE SVB CI/316SS Multi-Stage Pumps MODEL: 33SVB 2/1 Stage Hydraulic Data Maximum Flow Flow at Duty P oint Maximum TDH TDH at Duty P oint NP.
34 Goulds Pumps PHV - P ackaged Hydrovar Series V ARIABLE SPEED PERFORMANCE CURVES 33SV V ARIABLE SPEED CURVE SVB CI/316SS Multi-Stage Pumps MODEL: 33SVB 3/1 Stage Hydraulic Data Maximum Flow Flow at .
35 V ARIABLE SPEED PERFORMANCE CURVES 46SV V ARIABLE SPEED CURVE SVB CI/316SS Multi-Stage Pumps MODEL: 46SVB 1/1 Stage Hydraulic Data Maximum Flow Flow at Duty P oint Maximum TDH TDH at Duty P oint NP.
36 Goulds Pumps PHV - P ackaged Hydrovar Series V ARIABLE SPEED PERFORMANCE CURVES 46SV V ARIABLE SPEED CURVE SVB CI/316SS Multi-Stage Pumps MODEL: 46SVB 1 Stage Hydraulic Data Maximum Flow Flow at Du.
37 TECHNICAL DA T A – PUMP HYDRAULICS / MOTOR SIZING 1SV 3500 RPM Number of Maximum Motor HP for use Motor HP for use Shutoff Shutoff Stages HP With 1.15 SF With Hydrovar TDH TDH MA WP Motor Rotation Draw Motor (1.0 SF) (Feet) (Bar) 22 6.7 7.5 7.5 1100 32.
38 Goulds Pumps PHV - P ackaged Hydrovar Series 33SV 3500 RPM # of Impellers / Maximum Motor HP for use Motor HP for use Shutoff Shutoff Casing / Sleeve Stages requiring Pump Flange # reduced HP with 1.15 SF with Hydrovar TDH TDH Pressure rating Thrust Balancing Rating Diameter Draw Motor (1.
39 TECHNICAL DA T A – PUMP HYDRAULICS / MOTOR SIZING 46SV 3500 RPM # of Impellers / Maximum Motor HP for use Motor HP for use Shutoff Shutoff Casing / Sleeve Stages requiring Pump Flange # reduced HP with 1.15 SF with Hydrovar TDH TDH Pressure rating Thrust Balancing Rating Diameter Draw Motor (1.
40 Goulds Pumps PHV - P ackaged Hydrovar Series TECHNICAL DA T A Pump Number of Stages Maximum Inlet Pressure 1SV 2-16 Stages 145 psi (10 bar) 17-22 Stages 215 psi (15 bar) 2SV 2-25 Stages 145 psi (10.
41 PHV — P ACKAGED HYDRO V AR SERIES — 1SVB Frame L2 DI W eights (lb.) Stage (3-Phase) HP L1 (max.) TEFC TEFC L6 L7 L8 MI TEFC Liquid TEFC Hydrovar Disconnect T otal (ref.) End Box Weight 6 56C 2 16.63 12.06 20.90 9.87 5.73 7.19 27 51 93 9 3 19.56 13.
42 Goulds Pumps PHV - P ackaged Hydrovar Series PHV — P ACKAGED HYDRO V AR SERIES — 2SVB Frame L2 DI W eights (lb.) Stage (3-Phase) HP L1 (max.) TEFC TEFC L6 L7 L8 MI TEFC Liquid TEFC Hydrovar Disconnect T otal (ref.) End Box Weight 5 56C 2 15.63 12.
43 Frame L2 DI W eights (lb.) Stage (3-Phase) HP L1 (max.) TEFC TEFC L6 L7 L8 MI TEFC Liquid TEFC Hydrovar Disconnect T otal (ref.) End Box Weight 2 56C 2 15.75 12.06 20.02 9.87 5.75 7.19 33 51 99 4 182-4T C 3 18.75 15.44 23.02 6.88 8.50 37 85 137 7 7½ 23.
44 Goulds Pumps PHV - P ackaged Hydrovar Series Frame L2 DI W eights (lb.) Stage (3-Phase) HP L1 (max.) TEFC TEFC L6 L7 L8 MI TEFC Liquid TEFC Hydrovar Disconnect T otal (ref.) End Box Weight 2 182-4T C 5 15.75 15.44 20.02 6.88 8.50 33 85 133 4 7½ 18.
45 Frame L2 DI W eights (lb.) Stage (3-Phase) HP L1 (max.) TEFC TEFC L6 L7 L8 MI TEFC Liquid TEFC Hydrovar Disconnect T otal (ref.) End Box Weight 1/1 182-4TC 5 20.62 15.44 13.95 6.88 8.50 132 85 10 232 1 6.70 12.27 5 2/1 215TC 10 23.58 15.50 16.91 8.
46 Goulds Pumps PHV - P ackaged Hydrovar Series Frame L2 DI W eights (lb.) Stage (3-Phase) HP L1 (max.) TEFC TEFC L6 L7 L8 MI TEFC Liquid TEFC Hydrovar Disconnect T otal (ref.) End Box Weight 1/1 182-4TC 7½ 22.19 15.44 15.52 6.88 8.50 147 124 10 286 1 215TC 10 15.
47 NPSH The minimum operating values that can be reached at the pump suction end are limited by the onset of cavitation. Cavitation is the formation of vapor -filled cavities within liquids where the pressure is locally reduced to a critical value, or where the local pressure is equal to, or just below the vapor pressure of the liquid.
48 Goulds Pumps PHV - P ackaged Hydrovar Series TECHNICAL DA T A – WA TER PROPERTY CHART T emp ºF T emp ºC Specific Volume Specific Gravity W eight V apor Pressure (Cubic ft/lb) @ 39.2ºF @ 60ºF @ 68ºF (lb/cubic ft) (psi Abs) 32 0.0 0.01602 1.
49 VOL UMETRIC CAP ACITY Litres Cubic metres Cubic feet Cubic feet Imp. gal. US gal. per minute per hour per hour per minute per minute per minute l/min m 3 /h ft 3 /h ft 3 /min Imp.
50 Goulds Pumps PHV - P ackaged Hydrovar Series NOTES.
51 NOTES.
ITT 2881 East Bayard Street, Seneca Falls, NY 13148 Phone: (315) 568-7123 • Fax: (315) 568-7973 www .goulds.com Goulds Pumps and G&L are registered trademarks of ITT Corporation. IT T , the Engineered Blocks Symbol and Engineered for Life are registered trademarks of ITT Manufacturing Enterprises, Inc.
An important point after buying a device ITT BPHV (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought ITT BPHV yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data ITT BPHV - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, ITT BPHV you will learn all the available features of the product, as well as information on its operation. The information that you get ITT BPHV will certainly help you make a decision on the purchase.
If you already are a holder of ITT BPHV, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime ITT BPHV.
However, one of the most important roles played by the user manual is to help in solving problems with ITT BPHV. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device ITT BPHV along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
