Instruction/ maintenance manual of the product 40002083 Honeywell
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Airport Systems Installation and Operation Guide for Programmable Logic Controller Health Monitoring System Model 40002083 Manual Number EPM40002083-001 Honeywell Airport Sy stems 550 State Route Urbana, OH 43078 Phone (937) 484-2000 Fax (937) 484-2101 www.
Airport Systems PLC Health Monitoring & Reporting Sys i Manual EPM40002083-001 Rev - HISTORY OF REVISIONS Rev. Comment ECO# Approved Date 1 Preliminary NOTICE The integrity and reliability of Honey well airport lighting systems are dependent on the use of Honeyw ell parts and components.
Airport Systems PLC Health Monitoring & Reporting Sys ii Manual EPM40002083-001 Rev - DISCLAIMERS This manual could contain technical ina ccuracies or typographical errors.
Airport Systems PLC Health Monitoring & Reporting Sys iii Manual EPM40002083-001 Rev - TABLE OF CONTENTS 1.1 LIMITED WARRANT Y .................................................................................................................. I SAFETY INFO RMATION .
Airport Systems PLC Health Monitoring & Reporting Sys iv Manual EPM40002083-001 Rev - TABLE OF FIGURES Figure 2.2-1 PLCHM R Module ..................................................................................... 2-3 Figure 2.2-2 Master Controller wit h PLCHMR Module In stalled .
Airport Systems PLC Health Monitoring & Reporting Sys v Manual EPM40002083-001 Rev - SAFETY INFORMATION This section contains general safety instru ctions for using your Honeywell equipment. Task and equipment-specific Warnings are included in other sections of this manual where appropriate.
Airport Systems PLC Health Monitoring & Reporting Sys vi Manual EPM40002083-001 Rev - QUALIFIED PERSONNEL The term “qualified personnel ” is defined here as individuals who thoroughly understand the equipment and its safe operation, maintenance, and repair.
Airport Systems PLC Health Monitoring & Reporting Sys vii Manual EPM40002083-001 Rev - WARNING! KEEP AWAY FROM LIVE CIRCUITS. OPERATION AND MAINTENANCE PERSONNEL MUST OBSERVE ALL SA FETY REGULATIONS AT ALL TIMES. DO NOT CHANGE PLUG-IN COMPONENTS OR MAKE ADJUSTMENTS INSIDE EQUIPMEN T WITH THE HIGH VOLTAGE SUPPLY ON.
Airport Systems PLC Health Monitoring & Reporting Sys 2-1 Manual EPM40002083-001 Rev - SECTION 2. GENERAL INFORMATION 2.1 Scope This manual provides information about the in stallation, operation, and maintenance of the Programmable Logic Controller Health M onitoring and Reporting (PLCHMR) System manufactured by Honeywell.
Airport Systems PLC Health Monitoring & Reporting Sys 2-2 Manual EPM40002083-001 Rev - 2.2.3 Model SGF-60-E Flash-head rep la c eme n t Mi c ro -C on tro l le r U ni t The SGF-60E Flash-head (see Figur e 2.2-3) is a micro-cont roller based system that is designed to control a capacitor dischar ge xenon flash tube unit.
Airport Systems PLC Health Monitoring & Reporting Sys 2-3 Manual EPM40002083-001 Rev - Top view Side view Relay Interface Card Single Board Computer Power Supply Power On LE D PLCHMR Configuration Serial Port Mounting Plate StrobeGuard Control and Status Network wiring.
Airport Systems PLC Health Monitoring & Reporting Sys 2-4 Manual EPM40002083-001 Rev - Figure 2.2-2 Master Controller with PLCHMR Module Installed.
Airport Systems PLC Health Monitoring & Reporting Sys 2-5 Manual EPM40002083-001 Rev - Figure 2.2-3: Model SGF-60E Flash Head NC C NO NC C NO AC + - AC NC C NO.
Airport Systems PLC Health Monitoring & Reporting Sys 2-6 Manual EPM40002083-001 Rev - Safety Precautions The following general safety precautions must be observed during all phases of operation, service, and repair of this equipment.
Airport Systems PLC Health Monitoring & Reporting Sys 2-7 Manual EPM40002083-001 Rev - 8. Capacitor Discharge Procedure. Attach one end of the capacitor discharge tool to chassis ground firs t, then the other end to any of the relay terminals. Hold for 3 seconds , or until the indicator turns off.
Airport Systems PLC Health Monitoring & Reporting Sys 2-8 Manual EPM40002083-001 Rev - WARNING! This system uses lethal voltages in the Flash-head. Unless absolutely necessary, do not attempt to service or adjust the equipment with AC line power applied.
Airport Systems PLC Health Monitoring & Reporting Sys 2-9 Manual EPM40002083-001 Rev - 2.3 Specifications Electrical Input: PLCHMR Modul e .................................................................................... 3 Watts . 5 VDC. Mechanical Properties: PLCHMR Module Weight .
Airport Systems PLC Health Monitoring & Reporting Sys 3-1 Manual EPM40002083-001 Rev - SECTION 3. INSTALLATION & POWER UP WARNING! Modifications to the Power Supply are required for certain applications.
Airport Systems PLC Health Monitoring & Reporting Sys 3-2 Manual EPM40002083-001 Rev - • POWER SWITCH: Toggle switch that turns input AC line power on/off in the Master Controller. Does not affect AC power to the Flash-heads. Input voltage is present at terminal block PB1, even with the power switch turned off.
Airport Systems PLC Health Monitoring & Reporting Sys 3-3 Manual EPM40002083-001 Rev - MCU’s socket has a notch along the outside edge on one of the short si des this is the top side of the socket. CAUTION! Do not use excessive force when you remove or install the chip from/into its socket.
Airport Systems PLC Health Monitoring & Reporting Sys 3-4 Manual EPM40002083-001 Rev - Replace existing MCU PN- 40000328 with new MCU PN- 40002085 40000328-001 Location of 4 Screws to be removed for the PLCHMR Module Standoffs Figure 3.
Airport Systems PLC Health Monitoring & Reporting Sys 3-5 Manual EPM40002083-001 Rev - 3.3.3 PLCHMR Module Installation The installation kit provides a PLCHMR module P/N 40002083 that is mounted inside the Master Controller Enclosure. This modul e is mounted to four 2.
Airport Systems PLC Health Monitoring & Reporting Sys 3-6 Manual EPM40002083-001 Rev - Red Black PLCHMR Module Output Relay Terminal Blocks TB8 TB-5 Figure 3.
Airport Systems PLC Health Monitoring & Reporting Sys 3-7 Manual EPM40002083-001 Rev - Red Wire Black Wire Figure 3.3-3 Terminal Block- 8 +16V - Red and GND –Black Wire Connections 3.3.3.3 PLCHMR Module Mount The PLCHMR module mounts to the four 2.
Airport Systems PLC Health Monitoring & Reporting Sys 3-8 Manual EPM40002083-001 Rev - b) Next, loosen the plug-in terminal’s screw labeled #2 as shown in Figure 3.3-4 sufficiently to insert the PLCHMR module’s Blue wire into this terminal position along with maintaining any existing wiring connections.
Airport Systems PLC Health Monitoring & Reporting Sys 3-9 Manual EPM40002083-001 Rev - The MCU is pressed into a rectangular so cket. This socket has a notch along the outside edge on one of the short sides this is the top side of the socket. CAUTION! Do not use excessive force when you remove or install the chip from/into its socket.
Airport Systems PLC Health Monitoring & Reporting Sys 3-10 Manual EPM40002083-001 Rev - 40000324-001 Figure 3.3-5 MCU Location on Flash Head Digital Logic Controler.
Airport Systems PLC Health Monitoring & Reporting Sys 3-11 Manual EPM40002083-001 Rev - 3.4 Flash Head Status Reporting Relay Installation Wiring The PLCHMR features eight (8) configurabl e status reporting outputs. Each output connects to a form-c relay via three screw terminal connections.
Airport Systems PLC Health Monitoring & Reporting Sys 3-12 Manual EPM40002083-001 Rev - Tri-M Engineering http://www.Tri-M.com R104-V2 0896 1 2 3 1 2 3 1 2 3 1 2 3 Relay 8 Relay 7 Relay 6 Relay 5 1 2 3 Relay 4 1 2 3 Relay 3 1 2 3 Relay 2 1 2 3 Relay 1 Digital Inputs Do Not Use Figure 3.
Airport Systems PLC Health Monitoring & Reporting Sys 3-13 Manual EPM40002083-001 Rev - 3.5 Final Installation Check Before applying power to the equipment, perform the procedures in the following sections. If any test does not pass, please consult Sections 3.
Airport Systems PLC Health Monitoring & Reporting Sys 3-14 Manual EPM40002083-001 Rev - 1. Verify POWER SWITCH is turned OFF. 2. Verify LOCAL / REMOTE switch is set to LOCAL. 3. Verify MODE switch is set to DAY. 4. Turn on circuit breaker to apply power to Master Controller.
Airport Systems PLC Health Monitoring & Reporting Sys 3-15 Manual EPM40002083-001 Rev - Wait 1 minute and measure t he voltage between TB1-1 and TB1-2 to verify the voltage is 12-18 VAC. Repeat steps 7 - 10 to a ssure proper recovery after reset. Figure 3.
Airport Systems PLC Health Monitoring & Reporting Sys 3-16 Manual EPM40002083-001 Rev - Note: Before performing any tests of the Flash Head Reporting Relay wiring the system must be configured using the PLCHMR System Maintenance and Configuration Menus.
Airport Systems PLC Health Monitoring & Reporting Sys 3-17 Manual EPM40002083-001 Rev - Figure 3.7-1 PC to PLCHMR RS-232 Seri al Port Interface Cable Connections.
Airport Systems PLC Health Monitoring & Reporting Sys 3-18 Manual EPM40002083-001 Rev - 4) Exit 3) Facility Information 2) Report Configuration 1) Light Configuration HMS Maintenance Menu 25) Exit.
Airport Systems PLC Health Monitoring & Reporting Sys 3-19 Manual EPM40002083-001 Rev - iii) no parity, iv) 1 stop bit. d) Apply power and wait for login prompt.
Airport Systems PLC Health Monitoring & Reporting Sys 3-20 Manual EPM40002083-001 Rev - 4 flash heads are assigned to a tier as this would represent the physical installation of the flash heads on one tier of a tower. iii. Height – The height as measured from ground level of the obstruction/tower.
Airport Systems PLC Health Monitoring & Reporting Sys 3-21 Manual EPM40002083-001 Rev - Menu (see Figure 3.7-5. Once in the Modify Light Menus select the menu item to edit by entering the row number of t he menu item and pressing enter.
Airport Systems PLC Health Monitoring & Reporting Sys 3-22 Manual EPM40002083-001 Rev - HMS Report Configuration Menu Current Report Method: RELAYS + ETHERNET 1) NONE - Change Report method to none. 2) RELAYS - Change Report method to relays. 3) ETHERNET - Change Rep ort method to ethernet.
Airport Systems PLC Health Monitoring & Reporting Sys 3-23 Manual EPM40002083-001 Rev - 3.7.6 Verify Local Mode Operation All switches and indicators listed in this section are in the Master Controller. 3.7.6.1 Day Mode: 1. Verify MODE Switch is set to DAY.
Airport Systems PLC Health Monitoring & Reporting Sys 3-24 Manual EPM40002083-001 Rev - 5. Verify relay status LEDs DS 29-DS31 are lit green, and DS32 and DS33 are off.
Airport Systems PLC Health Monitoring & Reporting Sys 3-25 Manual EPM40002083-001 Rev - (l) If you have more than one Red Beacon at the top level, repeat the simulated failure test for each Red Beacon.
Airport Systems PLC Health Monitoring & Reporting Sys 4-1 Manual EPM40002083-001 Rev - SECTION 4. PRINCIPLES OF OPERATION 4.1 Overall Description The PLCHMR is a product that consists of hardware and software to provide health monitoring and remote reporting services .
Airport Systems PLC Health Monitoring & Reporting Sys 5-1 Manual EPM40002083-001 Rev - SECTION 5. MAINTENANCE 5.1 PLCHMR Module The PLCHMR module requires no periodic maintenance.
Airport Systems PLC Health Monitoring & Reporting Sys 6-1 Manual EPM40002083-001 Rev - SECTION 6. REPLACEMENT PARTS Description Part Number SGC-60 Master Controller Master Controlle r Replacement .
Airport Systems PLC Health Monitoring & Reporting Sys 7-1 Manual EPM40002083-001 Rev - SECTION 7. APPENDIX A – EXAMPLES 7.1 Light Configuration Examples The HMS Light Configuration Menu provides the flexibility and configurability to address most field installations.
Airport Systems PLC Health Monitoring & Reporting Sys 7-2 Manual EPM40002083-001 Rev - 7 4 1 8 9 5 6 2 3 Tier 1 Tier 2 Tier 3 Flash Head # Flash Head Installation with 9 Flas h Heads, installe d on three tiers ( levels). Each t ier has three Flas h Heads.
Airport Systems PLC Health Monitoring & Reporting Sys 7-3 Manual EPM40002083-001 Rev - HMS Light Con figuration Me nu Lamp_ID Tier_Lvl He ight Facing_Dir Priority 1) 1 1 151 NW 1 2) 2 2 152 SE 1 3.
Airport Systems PLC Health Monitoring & Reporting Sys 7-4 Manual EPM40002083-001 Rev - Relay #1 FLASH HEAD 1 Flash/Fail Status Relay State 13 2 TRM #1 Relay #3 FLASH HEAD 3 Flash/Fail Status Relay.
Airport Systems PLC Health Monitoring & Reporting Sys 7-5 Manual EPM40002083-001 Rev - A typical configuration would be to create eight tiers (or groups).
Airport Systems PLC Health Monitoring & Reporting Sys 7-6 Manual EPM40002083-001 Rev - 13 2 & 4 6 5 TRM #2 Relay #2 FLASH HEAD 4 FLASH HEAD 5 FLASH HEAD 6 Flash/Fail Status Relay State 13 2 &a.
An important point after buying a device Honeywell 40002083 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Honeywell 40002083 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Honeywell 40002083 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Honeywell 40002083 you will learn all the available features of the product, as well as information on its operation. The information that you get Honeywell 40002083 will certainly help you make a decision on the purchase.
If you already are a holder of Honeywell 40002083, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Honeywell 40002083.
However, one of the most important roles played by the user manual is to help in solving problems with Honeywell 40002083. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Honeywell 40002083 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
