Instruction/ maintenance manual of the product LTR50001038 Cal Flame
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L TR50001038, Rev . C 12/26/11.
WARNING If the information in this manual is not followed exactly , a re or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.
Barbecue Grills L TR50001038, Rev . C Safety Instructions w ww . c a l a m e b b q . c o m 1 Placement and Location C • al Flame™ grills are designed for outdoor use only. Never locate this appliance in an enclosed room, • under a sealed overhead structure, or in any type of enclosed area such as a garage, shed, or breezeway .
Barbecue Grills L TR50001038, Rev . C Safety Instructions w ww . c a l a m e b b q . c o m 2 Never use the grill or side burner in windy • conditions. If used in a consistently windy area a windbreak will be required. Always adhere to the specied clearances listed in this manual.
Barbecue Grills L TR50001038, Rev . C Built-in Construction w ww . c a l a m e b b q . c o m 3 Built-in Construction Read these instruction before constructing your grill enclosure. F ailure to follow these instructions may result in damage, injury , or death.
Barbecue Grills L TR50001038, Rev . C Built-in Construction w ww . c a l a m e b b q . c o m 4 Built-in Dimensions Model Description Width Depth Height BBQ08873P 3 Burner Grill 23 3/8” 22¼” 9.
Barbecue Grills L TR50001038, Rev . C Built-in Construction w ww . c a l a m e b b q . c o m 5 W ID T H W ID T H W ID T H W ID T H Minimum Clearance 12” Minimum Distance Betw een Grill and Side .
Barbecue Grills L TR50001038, Rev . C Built-in Construction w ww . c a l a m e b b q . c o m 6 W ID T H W ID T H W ID T H W ID T H Minimum Clearance 12” Minimum Distance Betw een Grill and Side .
Barbecue Grills L TR50001038, Rev . C Built-in Construction w ww . c a l a m e b b q . c o m 7 C B A B C A Connect the last open line to the side burner (Use gas rated tape seal on all connections) Then take other end of "T" adapter with hose attached and connect to end of male located underneath and at the back of the grill.
Barbecue Grills L TR50001038, Rev . C Installation w ww . c a l a m e b b q . c o m 8 Installing the Transformer All grills wi th electrical components such as lights or a convection fan will require the transformer to be installed and plugged in before you can use it.
Barbecue Grills L TR50001038, Rev . C Installation w ww . c a l a m e b b q . c o m 9 Installing the Rotisserie Attach the two brackets to the sides of the grill, one on each side, using two screws as shown below . Slide the rotis motor on one of the brackets as shown below.
Barbecue Grills L TR50001038, Rev . C Gas Connection w ww . c a l a m e b b q . c o m 10 Gas Requirements and Connection IMPOR T ANT : The Cal Flame grill is manufactured to operate on liquid propane (LP). However , it can be converted to operate on natur al gas (NG) by an authorized service technician.
Barbecue Grills L TR50001038, Rev . C Gas Connection w ww . c a l a m e b b q . c o m 11 One side of the enclosure shall be completely 1. open. Enclosures that have four sides, complete with a 2. top and bottom: At least two ventilation openings at cylinder a.
Barbecue Grills L TR50001038, Rev . C Gas Connection w ww . c a l a m e b b q . c o m 12 Natural Gas Connection Slide the grill forward to gain access to the 1. regulator and gas connection point in the rear . Remov e the rear panel from the barbecue to 2.
Barbecue Grills L TR50001038, Rev . C Using Y our Grill w ww . c a l a m e b b q . c o m 13 Warning NEVER cover the entire cooking or grill surface with griddles or pans. Overheating will occur and burners will not perform properly when combustion heat is tr apped below the cooking surface.
Barbecue Grills L TR50001038, Rev . C Using Y our Grill w ww . c a l a m e b b q . c o m 14 Grill Controls The controls shown below are for Cal Flame drop-in grills.
Barbecue Grills L TR50001038, Rev . C Using Y our Grill w ww . c a l a m e b b q . c o m 15 Inspect the hose before using the grill. If there • is excessive abrasion or wear , or if the hose is cut, it must be replaced prior to using the grill. If you need a replacement hose, contact your Cal Flame dealer .
Barbecue Grills L TR50001038, Rev . C Using Y our Grill w ww . c a l a m e b b q . c o m 16 Heat Distribution on the Cooking Grates When you place food your Cal Flame grill, remember that the back of the grill tends to be hotter than the front.
Barbecue Grills L TR50001038, Rev . C Using Y our Grill w ww . c a l a m e b b q . c o m 17 Cooking with the Rotisserie The rotisserie cooks with the infrared back burner , which provides intense searing radiant heat.
Barbecue Grills L TR50001038, Rev . C Optional Grill Accessories w ww . c a l a m e b b q . c o m 18 Optional Grill Accessories These grill accessories are optional and may be ordered directly from Cal Flame customer service. See page 21 for ordering inf ormation.
Barbecue Grills L TR50001038, Rev . C Optional Grill Accessories w ww . c a l a m e b b q . c o m 19 Perf ect for roasting vegetables or cooking sh, this rotisserie basket makes preparing these f oods and others easy! Open the rotisserie basket and set your food inside.
Barbecue Grills L TR50001038, Rev . C Optional Grill Accessories w ww . c a l a m e b b q . c o m 20 The Deep Fryer Helper can turn part of your grill into a deep frying station. It is designed to t in any Cal Flame grill. The Deep Fryer Helper Set is shipped with its own instructions for placement and use.
Barbecue Grills L TR50001038, Rev . C Cleaning and Maintenance w ww . c a l a m e b b q . c o m 21 Cleaning Products and Materials DO NOT USE these common cleaning products and materials – they will damage the surface of your stainless steel.
Barbecue Grills L TR50001038, Rev . C Cleaning and Maintenance w ww . c a l a m e b b q . c o m 22 grain until excess liquid is removed and the surface shines. It should not be oily to the touch, however some residue is acceptable. Furniture polish, such as Old English, can be effective for polishing stainless steel and protecting the surface.
Barbecue Grills L TR50001038, Rev . C Cleaning and Maintenance w ww . c a l a m e b b q . c o m 23 The burners can be removed by removing the locking pins and lifting them out. The locking pins are located under the grill toward the back. They are used to keep the burners in place during shipping and are not necessary to operate your grill.
Barbecue Grills L TR50001038, Rev . C Cleaning and Maintenance w ww . c a l a m e b b q . c o m 24 Seasonal Cleaning If you haven’t used your grill in a few months, we recommend that you clean the burners and the interior of your grill.
Barbecue Grills L TR50001038, Rev . C Cleaning and Maintenance w ww . c a l a m e b b q . c o m 25 Replace the burners 6. Before you replace the burners, inspect the gas valv e orices for cleanliness and condition and the location of the igniters.
Barbecue Grills L TR50001038, Rev . C Cleaning and Maintenance w ww . c a l a m e b b q . c o m 26 Light Lens with Screw Clip Remov e the screw at the left or right of the 1. lens. Carefully pull the lens away and out of the 2. light xture. Set the lens, screw clip, and screw aside.
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 27 Troubleshooting Problem: Smell of gas is present Solution: Check for loose connections in the gas line. Perf orm a leak test following the procedure described in this manual.
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 28 Problem: Yellow Flame Solution: Once the entire burner is oper ating, check the ame color to be sure that it is mostly blue. Some yellow at the tips may be present due to impurities in the f uel.
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 29 All Cal Flame grills are manuf actured as standard liquid propane (LP) gril ls and can be converted to burn natural gas (NG). There are two steps required to convert a grill fr om LP to NG.
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 30 Y ou will need: 6mm socket or nut driver • T wo to ve 1.9mm orices (depending on • your grill Pipe compound suitable for natur al gas • Step2:Changingtheburnerorices Replacethemainburnerorices 1.
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 31 Using a wrench, remove the orice for the infr ared b. burner . Apply pipe compound to the t ting threads where c. you will place the new orice. Screw on the correct orice for your grill until it is d.
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 32 Installing Sear Zone Burners Disconnect or shut off the LP or natural gas line 1. connected to the grill. W ait until the burners cool down. Open the hood and remov e the grate and ame 2.
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 33 Wiring Diagram 2 1 2 1 2 1 - + HAL OGEN LIGHT HAL OGEN LIGHT WIRE NUT WIRE NUT WHITE WHITE WHITE WHITE LIGHT AND .
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 34 14 10 19 5 25 20 7 2 30 19 24 3 9 15 12 11 13 17 18 4 16 29 1 28 23 22 31 17 33 32 27 26 19 34 6 8 LP: BBQ0410106.
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 35 Item No. Part Grill Size Part # 1 Control panel 3 burner BBQ10104049-CC 4 burner BBQ07104050 5 burner BBQ10104051.
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 36 Limited Warranty All Cal Flame models are manufactured with the highest quality appliances and are warranted to be free from defects in material and workmanship at time of delivery .
Barbecue Grills L TR50001038, Rev . C Appendix w ww . c a l a m e b b q . c o m 37 Disclaimers LMS shall not be liable for loss of use of the barbecue grills, related hardware or other incidental .
Locating the product serial number The serial number of your Cal Flame grill is located on the back and is visible when the hood is down. Y ou will need this number to properly register your grill and activate cover age. Write this inf ormation in the space provided below .
An important point after buying a device Cal Flame LTR50001038 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cal Flame LTR50001038 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cal Flame LTR50001038 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cal Flame LTR50001038 you will learn all the available features of the product, as well as information on its operation. The information that you get Cal Flame LTR50001038 will certainly help you make a decision on the purchase.
If you already are a holder of Cal Flame LTR50001038, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cal Flame LTR50001038.
However, one of the most important roles played by the user manual is to help in solving problems with Cal Flame LTR50001038. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cal Flame LTR50001038 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
