Instruction/ maintenance manual of the product 1100 Weber
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W E B E R W E B E R 1100 Natural Gas Barbecue Serial Number Please use this number in registering your warranty and any correspondence with the factory . Owner’ s Manual FOR Y OUR SAFETY Do not store or use gasoline or other flammable v apors and liquids in the vicinity of this or any other appliance.
2 D ANGER Failure to f ollo w the Dangers, W arnings and Cautions contained in this Owner’ s Manual may result in serious bodil y injury or death, or in a fire or an explosion causing damage to property . W ARNINGS Do not store a spare or disconnected LP tank under or near this barbecue .
3 Weber-Stephen Products Co. (W eber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Barbecue that it will be free of defects in material and workmanship from the date of purchase as foll.
© 1997 Weber . Weber , , Flavorizer and Crossover are registered U.S. trademarks; Perma-Mount, Gas Catcher , FlameCheck, Steam-N-Chips, Spider Stopper , and W arm-Up are U.S. trademarks of W eber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266.
5 Contents WARNINGS ................................................................ 2 W arranty & Patents .................................................. 3-4 General Instructions .................................................... 6 Assembly .
6 General Instructions Y our Weber Gas Barbecue is a portable outdoor cooking appliance. With the Weber Gas Barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer Bars produce that "outdoor" flavor in the food.
7 Step 1 Check package contents Cooking box (assembly) Lid (assembly) Hose Bottom tray T wo cooking grates Control panel Assembl y T ools needed Regular screwdriver Phillips screwdriver Hammer 7/16 inch open-end or an adjustable wrench Pliers Block of wood Supplies needed Y ou will need a soap and water solution to check for gas leaks.
Left frame Right frame Wheel frame Caster frame T wo frame connectors Work table Swing table Left hand slide bar (assembly) T wo Accessory trays Axle Five long Flavorizer Bars Eight short Flavorizer B.
T wo plastic buttons (actual size) 1/4-20 keps nut Fifteen 1/4 inch nylon washers T wo hair pin cotters Three wheel hubcaps T wo Phillips screws/washers Check contents of hardware packs Three burner c.
10 Figure 1 Step 2 Assemble wheels Y ou will need: axle, two wheel hubcaps, two wheels, wheel frame, hammer and a block of wood. Place one end of the axle on the block of wood (or other protected surface). T ap on one hubcap. Put one wheel on the axle, WEBER side toward the hubcap.
11 Figure 3 Step 4 Continue frame assembly Y ou will need: caster frame, wheel frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame with the dimple to the inside. Figure 3.
12 Figure 6 Step 7 Add front panel Y ou will need: front panel and two plastic buttons. T urn frame assembly right side up. Align the panel with the holes in the frame and insert the plastic buttons through the front panel and frame.
13 Y our Weber Gas Barbecue burner assembly has been factory assembled, pressure and flame tested. As a safety precaution we recommend you check the burner alignment: a) Do the valves fit into the ends of the burners? Figure 9 (a).
14 Step 10 Install igniter Note - The igniter wires are already attached to the Gas Catcher Ignition Chamber and the igniter . This was done to f actory test the ignition system. The igniter lock nut is on the igniter . Insert the top of the igniter up through the large part of the keyhole in the frame brace.
15 T ypical natural gas supply installation. Figure 12. Gas line piping ■ If the length of line required does not exceed 50 feet, use a 5/8" O.D. tube. One size larger should be used for lengths greater than 50 feet. ■ Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a minimum wall thickness of .
16 Figure 13 Step 12 Check that all burner valves are off Y ou will need: one burner control knob. V alves are shipped in the OFF position, but you should check to be sure. Put the knob on each valve. Check by pushing down and turning clockwise. If they do not turn they are off, proceed to the next step.
17 Step 14 Check for gas leaks W ARNING: Y ou should check f or gas leaks every time you disconnect and reconnect a gas fitting. Note - All f actor y made connections hav e been thoroughly check ed f or gas leaks. The b urners have been flame tested.
18 Step 16 Install the bottom tray Y ou will need: bottom tray , catch pan holder , catch pan and one drip pan. Hook the ends of the catch pan holder into the hole in the bottom tray . Figure 20. The front of the catc h pan holder must be on the same side as the finger grip of the bottom tray .
19 Step 17 Install Lid Y ou will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of the barbecue. Insert hinge pins from the outside. Insert hair pin cotters into the small holes in the hinge pins.
20 Slot in frame (view from below) Insert one end of the hinge rod into the hole in the frame. Figure 25 (a). Insert the other end into the hole in the swing table end bracket. Figure 25 (b). Hold the end bracket at an angle so the lower tab is inside the frame tube.
21 21 Step 20 Complete accessory installation Y ou will need: W arm -Up B asket, warming rack, work table, accessory trays, three tubing plugs, thermometer and a hammer . Insert one end of the Weber W arm-Up Basket into the hole in the right end of the lid and the other end into the slot in the left end of the lid.
22 Lighting Summary lighting instructions are on the control panel. 5 7 4 6 2 1 3 Figure 1 Crosso ver Ignition System 1) Open the lid. Figure 1. 2) Make sure all burner control knobs are turned OFF . (Push each burner control knob down and turn clockwise.
Manual Lighting 1) Open the lid. Figure 2. 2) Make sure all burner control knobs are turned OFF . (Push each burner control knob down and turn clockwise.) 3) Turn gas supply valve on. 4) Strike a match and put the flame into the matchlight hole in the front of the cooking box.
24 Cooking W ARNING: Do not move the W eber Gas Barbecue when operating or hot. Y ou can adjust the FRONT , CENTER and BACK burners as desired. The control settings High (H), Medium (M), Low (L), or Off (O) are described in your Weber cookbook. The cookbook uses these notations to describe the settings of the FRONT , CENTER, and BACK burners.
25 P eriodic Cleaning W ARNING: T urn y our Weber Gas Barbecue OFF and wait for it to cool bef ore c leaning. CA UTION: Do not clean your Fla v orizer Bar s or cooking grates in a self-cleaning o ven. Replacement cooking grates and Flav orizer Bars are a v ailable through y our retailer or the W eber -Stephen Customer Service Center .
26 Cast Ir on Cooking Grates W ARNING: Follow all safety instructions pr o vided with your barbecue. Do not drop cast ir on grates, the y will break. Prior to storing, grease ver y lightly with solid vegetable shor tening or vegetable cooking spray , then wipe dry with a paper towel.
27 27 Inspection and Cleaning of the W eber Spider Stopper Guards T o inspect the Spider Stopper Guards, remove the control panel and look to see if they have dust or dirt on their outside surfaces. If they are dirty , brush off the outside surface of the Spider Stopper Guards with a soft bristle brush (an old toothbrush for example).
28 28 General Maintenance W eber Spider Stopper Guar ds Y our Weber Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section of the burner tubes. This blocks the normal gas flow , and can cause the gas to flow back out of the air shutter .
29 29 e) Remove the manifold bracket and unscrew the two wing nuts that hold the manifold to the cooking box. Pull the manifold and valve assembly out of the burners and carefully set it down.
30 30 30 30 Crosso ver Ignition System Operations If the Crossover Ignition System fails to ignite the Front burner , light the Front burner with a match. If the Front burner lights with a match, then check the Crossover Ignition System. ■ Check that both the white and black ignition wires are attached properly .
Prob lem Burners b urn with a yellow or orange flame, in conjunction with the smell of gas. Burner does not light, or flame is low in HIGH position. Experiencing flare-ups: CA UTION: D o not line the bottom tray with aluminum f oil. Burner flame pattern is erratic.
32 32 W E B E R W E B E R ® ® ® ® ® ® ® ® 1 2 3 6 7 8 10 9 13-14 22 23 15 28 30 31 32 50-54 55 48 46 45 44 43 42 40 39 38 37 36 35 34 49 47 29 24 41 11 12 16 18-19,11 21 5 4 27 26 25 33 20 10,.
33 33 1 Lid (assembly) 2 Lid handle 3 W arm-Up Basket 4 W arming rack 5 Short Flavorizer bars (8) 6 Long Flavorizer bars (5) 7 Cast iron sear grates (2) 8 Work table 9 T ubing plugs (5) 10 1/4-20 x 2 .
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A F INAL W ORD OF T HANKS hank you for choosing a W eber Barbecue. Our family here at W eber has worked har d to pr oduce the highest quality products for your satisfaction. While we give much attention to our pr oducts, an occasional err or may occur .
An important point after buying a device Weber 1100 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Weber 1100 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Weber 1100 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Weber 1100 you will learn all the available features of the product, as well as information on its operation. The information that you get Weber 1100 will certainly help you make a decision on the purchase.
If you already are a holder of Weber 1100, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Weber 1100.
However, one of the most important roles played by the user manual is to help in solving problems with Weber 1100. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Weber 1100 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center