Instruction/ maintenance manual of the product H4PK-1 Broilmaster
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Page 1 GAS-FIRED MODELS MODELS H3X-1 H3XN-1 H3XPK-1 Series P3X-1 P3SX-1 P3XF-1 P3XN-1 P3SXN-1 P3XFN-1 MODELS MODELS H4X-1 H4XN-1 H4PK-1 Series P4X-1 P4XF-1 P4XN-1 P4XFN-1 MODELS R3-1 R3N-1 R3B-1 R3BN-.
B101623-2-01 12 Page 2 IMPORT ANT This manual should be read thoroughly by the person installing the grill and all persons who will use and maintain the grill.
B101623-2-01 12 Page 3 Congratulations! W elcome to the beauty , durability , and prestige of a Premium Gas Grill by Broilmaster ® . With award-winning excellence built into every feature and durability that surpasses other Premium gas grills, Broilmaster has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years.
B101623-2-01 12 Page 4 Master Parts Distributor List ........................................................................................................... 5 How T o Order Repair Parts .............................................................
B101623-2-01 12 Page 5 T o Order Parts Under Warranty , please contact your local Empire dealer . See the dealer locator at www .empirecomfort.com. T o provide war - ranty service, your dealer will need your name and address, purchase date and serial number , and the nature of the problem with the unit.
B101623-2-01 12 Page 6 All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area visit www .broilmaster .
B101623-2-01 12 Page 7 Index No. Part Description Part Number P3SX P3SXN P3X P3XN P3XF P3XFN 1 Grill Body T op (with heat indicator , hinge, B100453 B100453 B100453 B100453 B100453 B100453 1 Grill Bod.
B101623-2-01 12 Page 8 All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area visit www .broilmaster .
B101623-2-01 12 Page 9 Index No. Part Description Part Number P4X P4XN P4XF P4XFN 1 Grill Body T op (with heat indicator , hinge, B073286 B073286 B073286 B073286 1 Grill Body T op (casting only) B0766.
B101623-2-01 12 Page 10 All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area visit www .
B101623-2-01 12 Page 1 1 Index No. Part Description Part Number H3X H3XN 1 Grill Body T op (with heat indicator , hinge, B100453 B100453 1 Grill Body T op (casting only) B100456 B100456 2 Heat Indicat.
B101623-2-01 12 Page 12 H4X SERIES P ARTS DIAGRAM 21 16 20 34 23 22 12 11 10 17 or 18 8 9 6 5 1 2 3 4 14 or 15 27 26 25 24 7 32 19.
B101623-2-01 12 Page 13 H4X SERIES P ARTS LIST Index No. Part Description Part Number H4X H4XN 1 Grill Body T op (with heat indicator , hinge, B073286 B073286 1 Grill Body T op (casting only) B076621 .
B101623-2-01 12 Page 14 All repair part orders should be placed through your local Broilmaster dealer . T o locate a dealer in your area, visit www .Broilmaster .
B101623-2-01 12 Page 15 Index No. Description Part Number R3 R3N R3B R3BN 1 Grill Body T op - Black B100456 B100456 B100456 B100456 2 Heat Indicator (Stainless) B101 1 18 B101 1 18 B101 1 18 B101 1 18.
B101623-2-01 12 Page 16 Before Y ou Begin All Broilmaster grills require some assembly and installation. Follow all instructions unless noted to apply only to other specic models. If you purchased an accessory with your Broilmaster , follow the instructions provided with the accessory for assembly and installation.
B101623-2-01 12 Page 17 W ARRANTY TERMS Limited Five-Y ear Parts Warranty – Against Rust-Through If the items listed below fail because of defective workmanship or material, Empire will repair or replace at Empire’s option.
B101623-2-01 12 Page 18 Grill Location When choosing the ideal location for your Broilmaster ® Premium Gas Grill, remember this grill is designed for outdoor use ONL Y . Y ou should never install or operate your grill in any building, garage, or other enclosed area.
B101623-2-01 12 Page 19 Propane Cylinder Safety Liquid Propane (LP) gas has a long history of safe use when the safety precautions provided in this manual are followed. Failure to follow these safety precautions could result in a re or explosion causing property damage or personal injury .
B101623-2-01 12 Page 20 Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven (1 1") inches water column. It must be connected to the Propane gas cylinder ’s female valve outlet before the grill can be operated.
B101623-2-01 12 Page 21 Connection Requirements Broilmaster grills are not equipped with pressure regulators. Y our gas grill operates at a manifold pressure of seven (7") inches water column.
B101623-2-01 12 Page 22 Owner ’ s Manual For Models P3X-1 P4X-1 H3X-1 H4X-1 P3SX-1 P4XF-1 H3XN-1 H4XN-1 P3XF-1 P4XN-1 P3XN-1 P4XF-1 P3SXN-1 P3XF-1 GAS-FIRED.
B101623-2-01 12 Page 23 HARDW ARE P ACK 10-24 KEPS NUT PHILLIPS TRUSS HEAD SCREW 10-24 X 1 1/4-20 HEX NUT 1/4 ID X 5/8 OD FLA T W ASHER PHILLIPS TRUSS HEAD SCREW 10-24 X 3/4 10-24 HEX NUT , LOCK PHILL.
B101623-2-01 12 Page 24 GRILL ASSEMBL Y Installing Radiation Shield Attach shield by inserting the shield over the studs. See Figure 6. Installing the Hose and Regula - tor T o ease assembly , remove grill top before assembling. Remove the 2 pins and clips at the rear of the grill top and set aside.
B101623-2-01 12 Page 25 Installing the Ignitor Caution: Do not cut or damage ignitor wire. Carefully thread the end of the ignitor wire through the center hole in the grill bottom. Slide the ground lug over the ignitor wire and fasten with nut provided.
B101623-2-01 12 Page 26 Radiation/Wind Shield Place the radiation/wind shield in the grill bottom. See Figure 10. Figure 10 GRILL ASSEMBL Y Burner Assembly 1. Place the Burner Body , with the ports facing up, on a at surface. 2. Place the Gasket on the Burner Body , aligning the holes.
B101623-2-01 12 Page 27 6. The burner bracket should be at a slight angle as shown in Figure 12. Once the proper angle is achieved, tighten the screw securing the burner bracket to the venturi assembly and burner body . 11 ° “H” SERIES BURNER SHOWN C L “H” Series Burner Shown Figure 12 7.
B101623-2-01 12 Page 28 4. Slide the bridge pin through the hole in the 1/4-20 x 1 1/2 Phil- lips T russ Head Screw as shown in Figure 16. Figure 16 Handle For your added comfort a foam grip has been provided. See Figure 17. T ip: For ease of installation, slightly lubricate the front handle with liquid soap before pushing the foam grip into place.
B101623-2-01 12 Page 29 Lid Stop Attach the lid stop assembly to the grill bottom as shown. See Figure 19. Note: H3X/H4X Series grills do not come with a Lid Stop Kit. The Lid Stop Kit is available as an accessory . Figure 19 GRILL ASSEMBL Y Installing Flare Busters Place the briquet rack in the grill.
B101623-2-01 12 Page 30 Installing Racks Place the briquet rack or on the burner assembly . Position the are busters on the briquette rack or the ceramic briquets evenly on the briquette rack without overlapping. See Figures 20a and 20b. For Smoker Shutter installation see DP A100 manual included with your P3SX grill.
B101623-2-01 12 Page 31 Checking for Gas Leaks Check for gas leaks every time you connect your Broilmaster ® pro- pane gas grill to a Propane gas cylinder , when a connected cylinder has not been used recently , or when either a natural or propane grill is being used for the rst time.
B101623-2-01 12 Page 32 Before Cooking Before cooking on a grill for the rst time, it should be broken in to burn off any oil residue from the manufacturing process. 1. Raise the grill lid. 2. Light grill burner . 3. Burn on HI for ten minutes. 4. Close the lid and burn on HI for an additional ten minutes.
B101623-2-01 12 Page 33 Cleaning the Grill Caution: T o prevent injury , use care when cleaning a hot grill. Note: Do not use a commercial cleaner on the cooking grid. Do not brush grids while they are hot. Do not scrape grids. For baked on residue use a brass (NOT STEEL) brush on the cooking grid and other components.
B101623-2-01 12 Page 34 Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily , sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution.
B101623-2-01 12 Page 35 Owner ’ s Manual For Models R3-1, R3N-1 ,R3B-1, R3BN-1 GAS-FIRED.
B101623-2-01 12 Page 36 HARDW ARE P ACK DESCRIPTION QTY SUPPLIED Screw 1/4-20 x 3/4 PH T russ Head SS 6 Spacer , Ignitor (R3B Only) 1 Screw #10-24 x 1 Phillips T russ Stainless 2 Knob 2 Battery , AA 1.
B101623-2-01 12 Page 37 Safety Practices to A void Per- sonal Injury When properly cared for your Broilmaster Infrared Grill will give safe, reliable service for many years. However , extreme care must be used since the grill produces intense heat, which can increase accident potential.
B101623-2-01 12 Page 38 1. Mount grill onto cart, post or base per the mounting instruc- tions. 2. Place radiation shield (ange side up) onto four raised bosses located on the interior bottom of the grill. See Figure 24. 3. R3B model only: Slide ignitor spacer onto collector box as- sembly and secure with nuts.
B101623-2-01 12 Page 39 5. Place blue ame burner on the left and infrared on the right into grill and insert burner tubes over orice ttings on valve. Secure each burner and burner shield with one (1) 1/4-20 x 3/4 phillips screw and nut. See Figures 27, 28, and 29 .
B101623-2-01 12 Page 40 6. Remove ignitor from the control panel by unscrewing the ig- nitor button and nut. Attach ignitor wires to terminals on the ignitor . See Figure 30. 7. Re-attach the ignitor to the control panel, then tighten nut and insert AA battery , positive side down, and replace ignitor but- ton.
B101623-2-01 12 Page 41 9. Fasten the lid handle to the grill body top with two #10-24 x 1" screws. See Figure 33. 10. R3B models only: Place the briquet rack over the blue ame burner only . See Figure 31. 1 1. R3B models only: Position the Char-Master briquet evenly on the briquet rack without overlapping.
B101623-2-01 12 Page 42 1. R3B Grills: Remove cooking grids, briquets and briquet rack from grill. 2. Blue Flame Burner: Remove blue ame burner shield and blue ame burner from grill (one (1) 1/4-20 x 3/4 phillips screw for burner). See Figure 36.
B101623-2-01 12 Page 43 12. The natural gas inlet pressure at the grill is to be set at 7.0" of inlet pressure. 13. Ignite burner on grill and observe ame pattern. If ame is yel - low in color or ame is lifting of f burner , the air shutter on blue ame burners only will require adjustment.
B101623-2-01 12 Page 44 General Overview Broilmaster Infrared gas grills make it possible for you to enjoy cooking outdoors quickly and effortlessly . In minutes, you can en- joy steaks, hamburgers, poultry , pork chops, sh and other foods. Y ou can also cook more slowly if you wish.
B101623-2-01 12 Page 45 FOOD FOOD "DONENESS" APPROXIMA TE COOKING TIME WITH INFRARED COOKING GRID POSITION 1 COOKING GRID POSITION 2 COOKING GRID POSITION 3 Steak Pieces- 1" Thick Mediu.
B101623-2-01 12 Page 46 Cooking Grid Position 2 Cooking Grid Position 1 Cooking Grid Position 3 Cooking temperature setting is on HI unless otherwise specied. Marinades and rubs will cause are-ups. Use caution with cooking foods seasoned in this manner .
B101623-2-01 12 Page 47 Operating Instructions Before each use, inspect all hoses. If it is evident there is excessive abrasion or wear , or the hose is cut, it must be replaced prior to using your Broilmaster grill. Call your local Broil- master dealer for a replacement.
B101623-2-01 12 Page 48 Before Cooking Before cooking on a grill for the rst time, it should be operated to burn off any oil residue from the manufacturing process. 1. Raise the grill lid. 2. Light grill burners. 3. Burn on HI for ten minutes. 4. Close the lid and burn on HI for an additional ten minutes.
B101623-2-01 12 Page 49 Cleaning the Grill Caution: T o prevent injury , do not clean a hot grill. Note: Do not use a commercial cleaner on the cooking grids. Do not brush grids while they are hot. For baked on residue use a BRASS (NOT STEEL) brush on the cooking grid and other components.
B101623-2-01 12 Page 50 Gen eral Overview Proper care, maintenance and cleaning will help ensure a long life for your grill. Periodic cleaning will help avoid accumulations of ammable grease and other debris. Exterior Clean regularly with a solution of mild detergent and hot water .
B101623-2-01 12 Page 51 Cooking Grids Burn Off This process is much like that used in self-cle anin g o ven s an d i s most efcient when completed after each use of the grill. Because of the high intensity of the Infrared burner , any drippings and food particles that fall onto the burner surface are immediately incinerated.
B101623-2-01 12 Page 52 Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily , sometimes problems do arise. The following troubleshooting guide lists several possible problems and their probable cause and solution.
B101623-2-01 12 Page 53 APPLIANCE SER VICE HIST OR Y Date Dealer Name Service T echnician Name Service Performed/Notes.
B101623-2-01 12 Page 54 APPLIANCE SER VICE HIST OR Y Date Dealer Name Service T echnician Name Service Performed/Notes.
B101623-2-01 12 Page 55 APPLIANCE SER VICE HIST OR Y Date Dealer Name Service T echnician Name Service Performed/Notes.
B101623-2-01 12 Page 56 BROILMASTER ® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 V isit our web site a t www . broilmaster .com If you have a general question about our products, please e-mail us at info@empirecomfort.
An important point after buying a device Broilmaster H4PK-1 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Broilmaster H4PK-1 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Broilmaster H4PK-1 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Broilmaster H4PK-1 you will learn all the available features of the product, as well as information on its operation. The information that you get Broilmaster H4PK-1 will certainly help you make a decision on the purchase.
If you already are a holder of Broilmaster H4PK-1, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Broilmaster H4PK-1.
However, one of the most important roles played by the user manual is to help in solving problems with Broilmaster H4PK-1. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Broilmaster H4PK-1 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
