Instruction/ maintenance manual of the product 2500 Brinkmann
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MAXIMUM SIDE BURNER LOAD = 15 lbs. 1. Read and follow all warnings and instructions in owner’s manual before lighting. 2. Open lid before lighting burner. 3. Make sure all control knobs are in the OFF position. 4. Select the burner to be lit. Push and turn the control knob of that burner to HIGH.
WE W ANT YOU T O ASSEMBLE AND USE YOUR GRILL AS SAFEL Y AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO A TTRACT YOUR A TTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.
2 W ARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal briquets or lighter fluid in a gas grill. • Leak test all connections before first use, even if grill was purchased fully assembled and after each tank refill.
CYLINDER SPECIFICA TIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 as applicable with a listed over-filling prevention device (OPD).
4 The cylinder must also be equipped with: • A shut-off valve terminating in a T ype 1 gas cylinder valve outlet. • A T ype 1 valve that prevents gas flow until a positive seal is obtained. • An arrangement for vapor withdrawal. • A collar to protect the cylinder shut-off valve.
FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder . • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. • DO NOT allow the cylinder to be filled beyond 80% capacity .
6 W ARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak T esting" in this manual for proper procedures. The pressure regulator and hose assembly supplied with your gas grill is designed to work with an LP gas supply cylinder .
LEAK TESTING: T o prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame.
W ARNING 8 6. Check each place listed (A -K) for growing bubbles which indicates a leak. 7. T urn OFF gas supply at cylinder valve. 8. T urn on control knobs to release gas pressure in hose. 9. T urn control knobs to OFF position. 10. T ighten any leaking connections.
LIGHTING INSTRUCTIONS: Follow the instructions exactly . 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. An explosion could occur if grill lid is down. 2. Check that all burner control knobs and the cylinder valve are turned to the OFF position.
LIGHTING THE SIDE BURNER: 1. Open lid to the side burner before lighting. 2. T urn on the side burner by pressing in and rotating the control knob to the HIGH position. 3. Press and hold the igniter button on the main control panel for 3-5 seconds until the burner ignites.
11 OPERA TING THE GRILL: Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: • In manufacturing and preserving the components of your grill, oil residue may be present on the burner and cooking surfaces of your grill.
ROTISSERIE COOKING: • Y our grill was pre-drilled from factory to include mounting holes for a Brinkmann rotisserie (sold separately). Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all instructions provided with the rotisserie.
TRANSPORTING AND STORAGE: • Never move a grill when it is hot or when objects are on the cooking surfaces. • Make sure that cylinder valve is shut off. After moving the grill check that all gas connections are free of leaks. Refer to instructions for leak test on page 7 of this manual.
CASTINGS • Remove the cooking grills, heat shields, and burners from inside your grill. Use a brush with hot water and detergent to remove excess residue. NEVER use a commercial oven cleaner . Rinse completely with water . T owel dry and replace all components as described in the assembly instructions.
TROUBLE SHOOTING: Problem: Possible Causes: • Burner will not light 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will “ match light. ” (See Page 9) Electrode or collector may need adjustment. 3. Burner may not be properly seated.
16 • T o protect your grill from excessive rust, the unit must be kept clean and covered at all times when not in use. A grill cover may be ordered directly from Brinkmann by calling 1-800-468-5252 or 1-800-527-0717. • W ash cooking grills and heat shields with hot, soapy water , rinse well and dry .
ASSEMBL Y INSTRUCTIONS READ ALL SAFETY W ARNINGS & ASSEMBL Y INSTRUCTIONS CAREFULL Y BEFORE ASSEMBLING OR OPERA TING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT .
50 100 200 300 400 500 ° F OFF HIGH LOW OFF HIGH LOW OFF HIGH LOW OFF HIGH LOW OFF HIGH LOW OFF HIGH LOW M A X IM U M S ID E B U R N E R L O A D = 1 5 l b s . 1 . R e a d a n d f o l l o w a l l w a r n i n g s a n d i n s t r u c t io n s i n o w n e r ’ s m a n u a l b e f o r e li g h t i n g .
19 8 M6 X 12mm bolts 8 M6 X 20mm bolts 12 M6 X 50mm bolts P AR TS CARD CONTENTS Make sure you have all items listed under P ARTS LIST and P ARTS BAG CONTENTS before you begin the installation process. Y our Parts Bag will include: M6 X 12mm bolts M6 X 20mm bolts M6 X 50mm bolts AA /1.
Choose a good, cleared assembly area and get a friend to help you put your grill together . Lay cardboard down to protect grill finish and assembly area. Step 1 Assemble bottom cart panel and right side cart panel assembly by using four M6 X 50mm bolts (hand tighten only at this point).
With the help of a friend, turn the cart over , try to minimize the stress to the side panels. Step 3 Attach locking casters to the bottom of the cart. T ighten caster bolts securely using hex nut wrench provided in parts pack. Note: With the help of a friend, turn the cart to its upright position.
22 Step 5 Attach the grease tray bracket onto the back cart panel by inserting the three tabs into the slots on the back cart panel. Note: When performing Step 6, lift grill body from front and rear panels to avoid injury to hands and fingers. Step 6 With the help of a friend, place grill body assembly on grill cart.
23 Step 7 Install door bracket using four M6 X 12mm bolts. Make sure door stop is set toward back of cart. Step 8 Insert right side door over lower pivot (on bottom cart panel) then align door with cart frame. Depress spring pin located on top edge of door and slide door toward side cart panel until spring pin locks into hole in door bracket.
Step 9 Attach side burner assembly to grill body assembly by inserting four M6 X 20mm bolts halfway into the screw holes of the grill body assembly . Then slide side burner assembly onto bolts and secure all four bolts. Install side burner grate and control knob.
25 Step 1 1 Attach side burner igniter lead to the electrode as illustrated. Step 12 Attach side table assembly to grill body assembly by inserting four M6 X 20mm bolts halfway into the screw holes of the grill body assembly . Then slide side table assembly onto bolts and secure all four bolts.
Step 13 Insert grill bottom into opening on backside of grill. Make sure to slide tray onto tracks as illustrated. Step 14 Slide grease tray into grease tray bracket located under grill bottom on backside of grill.
Step 15 Place the porcelain coated heat shields on lower level of grill body assembly directly above burners. Step 16 Place porcelain cast iron cooking grills on support ribs directly above porcelain heat shields. Step 17 Place warming rack in slots above cast iron cooking grills.
28 MAXIMUM SIDE BURNER LOAD = 15 lbs. 1. Read and follow all warnings and instructions in owner ’ s manual before lighting. 2. Open lid before lighting burner. 3. Make sure all control knobs are in the OFF position. 4. Select the burner to be lit. Push and turn the control knob of that burner to HIGH.
PROFESSIONAL SHISH-KABOB SKEWERS These heavy-duty , 18" shish-kabob skewers are extra-long for fabulous restaurant style kabobs. Made of rust resistant stainless steel to last for years. SET OF 12 812-2904-0 ACCESSORIES 29 RIB RACK Chrome-plated rack can greatly increase the cooking capacity of your grill.
ACCESSORIES LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES A T YOUR LOCAL RET AILER WHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 1-800-468-5252. THE UL TIMA TE 5-PIECE BBQ TOOL SET Yo u ’ ll be the envy of your fellow outdoor chefs with this ultimate BBQ tool set.
140-2501-1 8/02, 10/03 Owner ’ s Manual for Model 810-2500-1 The Brinkmann Corporation warrants to the original purchaser that the Brinkmann Stainless Steel Pro Series 2500 TM is free from defects d.
An important point after buying a device Brinkmann 2500 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Brinkmann 2500 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Brinkmann 2500 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Brinkmann 2500 you will learn all the available features of the product, as well as information on its operation. The information that you get Brinkmann 2500 will certainly help you make a decision on the purchase.
If you already are a holder of Brinkmann 2500, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Brinkmann 2500.
However, one of the most important roles played by the user manual is to help in solving problems with Brinkmann 2500. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Brinkmann 2500 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center