Instruction/ maintenance manual of the product 700 Series Weber
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W E B E R W E B E R W ARNING: Do not try to light this appliance without reading "Lighting" instructions section of this manual. THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONL Y . NO TICE TO INST ALLER: These instructions must be left with the o wner and the owner should keep them for future use.
2 D ANGER Failure to f ollow the Dangers, W arnings and Cautions contained in this Owner’ s Manual may result in serious bodil y injury or death, or in a fire or an explosion causing damage to property . W ARNINGS Do not store a spare or disconnected LP tank under or near this barbecue .
3 Weber-Stephen Products Co. (W eber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Barbecue that it will be free of defects in material and workmanship from the date of purchase as foll.
© 1997 Weber . Weber , , Flavorizer and Crossover are registered U.S. trademarks; Spirit, Gas Catcher , FlameCheck, and Spider Stopper are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Spirit is covered under the following patent nos.
5 Contents WARNINGS ................................................................ 2 W arranty & Patents .................................................. 3-4 General Instructions .................................................... 6 Assembly .
6 General Instructions Y our Weber Gas Barbecue is a portable outdoor cooking appliance. With the Weber Gas Barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer Bars produce that "outdoor" flavor in the food.
7 Step 1 Check package contents Cooking box (assembly) Lid (assembly) Hose Bottom tray T wo cooking grates Five Flavorizer Bars Control panel Assembl y T ools needed Hammer 7/16 and 3/4 inch open-end or an adjustable wrench Pliers Block of wood Supplies needed Y ou will need a soap and water solution to check for gas leaks.
Left frame Right frame Wheel frame Leg frame Frame connector Molded work table Molded swing table assembly Support rod Accessory rack W arming rack Front panel Catch pan holder Catch pan T wo drip pan.
T wo plastic buttons (actual size) Nine 1/4 inch nylon washers T wo hair pin cotters T wo wheel hubcaps Work table spacer 1/4-20 keps nut Check contents of hardware packs Three burner control knobs T .
10 Figure 1 Step 2 Assemble wheel frame Y ou will need: wheel frame, two wheels, two wheel hubcaps, hammer and a block of wood. Set one end of wheel frame on the block of wood (or other hard, protected surface). Put one wheel on axle, WEBER side facing up, and tap on one hubcap.
11 Figure 3 Step 4 Continue frame assembly Y ou will need: leg frame, wheel frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the leg frame onto the tabs of the left frame with the dimple to the inside. Figure 3. Place the wheel frame onto the tabs of the right frame with the dimple to the inside.
Y our Weber Gas Barbecue burner assembly has been factory assembled, pressure and flame tested. As a safety precaution we recommend you check the burner alignment: a) Do the valves fit into the ends of the burners? Figure 8 (a).
Frame brace Manifold bracket 13 Step 8 Install manifold bracket Y ou will need: manifold bracket Hook the bracket onto the manifold at the center burner valve. Figure 9. Place your hand underneath the bracket. Lift the manifold, bracket and cooking box slightly and hook the tab of the bracket onto the frame brace.
14 T ypical natural gas supply installation. Figure 11. T est connections All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z223.1. D ANGER Do not use an open flame to chec k for gas leaks.
15 Figure 13 Step 12 Check that all burner valves are off Y ou will need: one burner control knob. V alves are shipped in the OFF position, but you should check to be sure. Put the knob on each valve. Check by pushing down and turning clockwise. If they do not turn they are off, proceed to the next step.
16 Check: a) Hose to manifold connection. Figure 16 (a). W ARNING: If there is a leak at the hose to manifold connection, Figure 16 (a), retighten the hose fitting with a wrench and rechec k for leaks with soap and water solution. If a leak persists after retightening the fitting, turn OFF the gas .
17 Step 15 Install Flavorizer Bars and Cooking Grates Y ou will need: five Flavorizer Bars and two cooking grates. Set the Flavorizer Bars side to side in the cooking box. Figure 17. Figure 17 Set the cooking grates onto the ledges in the cooking box with the rounded side up.
18 Step 17 Install Lid Y ou will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of the barbecue. Insert hinge pins from the outside. Insert hair pin cotters into the small holes in the hinge pins.
19 Slot in frame (view from below) Step 19 Install Swing T able Y ou will need: swing table assembly , support rod, support rod holder and swing table end bracket. Insert the ends of the support rod through the lower keyholes in the swing table. Figure 24 (a).
20 Step 20 Complete accessory installation Y ou will need: work table, accessory rack, warming rack, three tubing plugs and thermometer . Set the accessory rack across the bottom braces in front of the frame connector . Figure 26 (a). Open the lid and set the warming rack into the slots at the rear of the cooking box.
21 1 2 3 6 5 7 4 Figure 1 Crosso ver Ignition System OPERA TING INSTR UCTIONS Lighting Summary lighting instructions are on the control panel. D ANGER Failure to open lid while igniting the barbec.
22 1 2 3 4 7 5 6 Figure 2 Manual Lighting Manual Lighting W ARNING: If the b urner does not light, turn the Front burner contr ol knob to OFF and wait 5 minutes to let the gas clear bef ore y ou try again or try to light with a match. 7) After the FRONT burner is lit you can turn on the other burner .
23 Cooking W ARNING: Do not move the W eber Gas Barbecue when operating or hot. Y ou can adjust the FRONT and BACK burners as desired. The control settings High (H), Medium (M), Low (L), or Off (O) are described in your Weber cookbook. The cookbook uses these notations to describe the settings of the FRONT and BACK burners.
24 Check: a) Hose to manifold connection. Figure 3 (a). W ARNING: If there is a leak at the hose to manifold connection, Figure 3 (a), retighten the hose fitting with a wrench and rechec k for leaks with soap and water solution. If a leak persists after retightening the fitting, turn OFF the gas .
25 Burner inside cooking box Flames Figure 6 Dark blue Light blue T ips occasionally yellowish Figure 4 V enturi Air shutter V enturi fin Weber Spider Stopper Guard Figure 5 Figure 7 Figure 8 General Maintenance W eber Spider Stopper Guards Y our Weber Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects.
26 View from behind cooking box Wing nuts Figure 10 Guide screw Figure 11 Crossover tube Figure 12 Figure 9 d) Unlatch the Spider Stopper Guards and remove. Figure 9. e) Remove the manifold bracket and unscrew the two wing nuts that hold the manifold to the cooking box.
27 V enturi fin Figure 14 Check fit around valve Check fit around burner Figure 15 White wire Black wire i) Reinstall the Spider Stopper Guards. Slightly rotate the Spider Stopper Guards so that the seams are in line with the V enturi fins. There should be no gaps in the seams or in the fit around the burners and valves.
28 Prob lem Burners b urn with a yellow or orange flame, in conjunction with the smell of gas. Burner does not light, or flame is low in HIGH position. Experiencing flare-ups: CA UTION: Do not line the bottom tray with aluminum f oil. Burner flame pattern is erratic.
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30 W E B E R W E B E R ® ® ® ® ® ® ® ® 1 2 3 4 5 6 8 7 12-13 20 21 14 23 24 25 26 28 29 30 54 48-50 52 51 46 44 43 42 41 40 38 37 36 35 34 33 32 47 45 27 22 13 31 39 9 10 11 15 16 17 19 18.
31 1 Lid (assembly) 2 Lid handle 3 W arming rack 4 Flavorizer bars (5) 5 Cooking grates (2) 6 Work table spacer 7 Work table 8 T ubing plugs (7) 9 1/4-20 x 2 inch bolt 10 Swing table end bracket 1 1 L.
A F INAL W ORD OF T HANKS hank you for choosing a W eber Barbecue. Our family here at W eber has worked hard to produce the highest quality products for your satisfaction.
An important point after buying a device Weber 700 Series (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Weber 700 Series yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Weber 700 Series - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Weber 700 Series you will learn all the available features of the product, as well as information on its operation. The information that you get Weber 700 Series will certainly help you make a decision on the purchase.
If you already are a holder of Weber 700 Series, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Weber 700 Series.
However, one of the most important roles played by the user manual is to help in solving problems with Weber 700 Series. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Weber 700 Series along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center