Instruction/ maintenance manual of the product 55159 Weber
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®® 55159 10/18/01 NO TICE T O INST ALLER: These instructions must be left with the o wner and the owner should keep them f or future use. W ARNING: Follo w all leak-chec k procedures carefull y in this manual prior to barbecue operation. Do this even if barbecue was dealer-assemb led.
2 D ANGER Failure to f ollow the Dangers, W arnings and Cautions contained in this Owner’ s Manual ma y result in serious bodily injury or death, or in a fire or an explosion causing damage to property . W ARNINGS Do not store a spare or disconnected LP tank under or near this barbecue.
3 W eber-Stephen Products Co. (W eber) hereby warrants to the ORIGINAL PURCHASER of this W eber Gas Gr ill that it will be free of def ects in material and workmanship from the date of purchase as f o.
4 CONTENTS Danger & W ar nings . . . . . . . . . . . . . . . . . . . . .2 W arranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 General Instructions . . . . . . . . . . . . . . . . . . . .5 Exploded View . . . . . . . . . . . . . . .
5 5 General Instructions Y our W eber Gas Barbecue is a stationar y outdoor cooking appliance. With the W eber Gas Barbecue you can grill, barbecue, roast and bak e with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flav orizer Bars produce that "outdoor" flav or in the f ood.
6 Genesis Silv er-B P er mamount NG 051701 1 2 3 4 6 7 8 9 10 11 12 14 13 15 16 17 18, 19 20 21 22 23 42 43 44 20 41 30 40 39 37 38 36 35 34 33 32 31 30 29 28 27 26 25 24 5 45.
7 1 Hinge pin 2 Left endcap 3 Shroud 4 Handle 5 W ar m-Up bask et 6 W ar ming rac k 7 Cooking grate 8 Flav orizer bar 9 Cooking bo x 10 1/4-20 k eps nut 11 Slide out bottom tra y 12 Catch pan holder 1.
8 © 2001 W eber-Stephen Products Co., W eber , the silhouette, and the k ettle configuration are registered trademarks of Weber-Stephen Products Co ., 200 East Daniels Road, P alatine, IL, 60067-6266, U .S.A. This product is cov ered by one or more United States patents and patents in other nations globally .
9 Screwdriv er Phillips screwdriv er Hammer 7/16 open-end wrench or adjustable wrench Pliers Block of w ood T ape Measure P encil Electric Dr ill Lid - 1 Cooking Bo x - 1 Cooking grates - 2 Control pa.
W ar ming rac k - 1 W ar m-up bask et - 1 Accessor y rac k - 1 Flav or izer bars - 5 Side panel - 2 Base panel - 1 Wrap-around trim piece - 1 Bottom tra y - 1 Catch pan holder - 1 Catch pan - 1 Dispos.
11 11 General Specifications f or Piping American National Standards Institute (ANSI) Recommendations for gas suppl y installations: Connections: ■ This barbecue is designed to operate at 7 inches of water column pressure (.
12 12 T ypical natural gas supply installation to a concrete patio or pad Figure 1 CA UTION: Follow "General Specifications for Piping" in this manual.
13 13 Recommended concrete pad requirements W e recommend a pad a minimum of 40 inches left to right, 20 inches front to back and 4 inches deep (1.85 cubic f eet). Figure 4. Note - Cubic f eet is deter mined by m ultiplying length times width times depth and dividing by 1728.
14 Step 2 Assemble the fr ame Y ou will need: left frame, right frame , two nylon washers , two 1/4-20 x 1/2 inch bolts and a 7/16 inch wrench. Note - Work on carpeted area (on grass, or on one of the bo xes) to protect the finish during frame assembly .
15 (1) (2) Step 4 Add Wrap-around F rame P anel Y ou will need: wrap around frame panel and a wrench. Place wrap-around frame panel in place: 1) The cut-out tabs should fit between the w asher and the frame, as sho wn. 2) The square cut-out holes fit around the white plugs in the frame as shown.
16 Figure 3 Figure 5 Figure 4 25 5/8 1 2 3 4 Step 5 Measure and drill holes Y ou will need: Completed frame assemb ly , base panel, tape measure, and pencil. CA UTION: Combustible materials should never be within 24 inches of the top, bottom, bac k or sides of the barbecue.
17 3/8-16 x 1 1/2 machine screw 3/8 inch flat washer Mount plate 3/8 inch screw anchor Drilled hole Figure 8 Concrete lag bolt 3/8 inch flat washer Mount plate Lag shield Drilled hole Figure 7 Strike .
18 Figure 10 3/8 inch x 1 1/2 inch lag bolt 3/8 inch flat washer Mount plate Drilled hole Figure 9 1 2 3 4 T ypical installation of the base f or an existing concrete patio , new pad or w ood deck (co.
19 Guide screw (a) (b) Wing nuts View from behind cooking bo x Figure 13 Figure 11 Burner tubes F rame brace Slide the cooking bo x to the left within the frame. Put nylon w asher on bolt. Inser t the bolt through the frame and cooking bo x with the head of the bolt outside the frame.
Step 8 Connect barbecue gas supply line to the natural gas supply Note - W e recommend that the connection between the barbecue gas supply line and the natural gas supply be flare to flare. A 3/8-inch flare fitting has been included with the barbecue gas supply line of y our gas barbecue .
21 Figure 17 Igniter lock n ut K eyhole in frame brace Small par t of ke yhole in frame brace F rame brace F rame brace (a) (b) (c) Figure 18 Step 11 Install igniter Note - The igniter wires are already attached to the Gas Catcher Ignition Chamber and the igniter .
22 Figure 20 Figure 19 (a) Gas supply shut off at the house (c) (b) Step 13 Check f or gas leaks D ANGER Do not use an open flame to chec k for gas leaks.
23 Figure 21 Figure 22 (a) Base panel Left side panel top bottom Right side panel Step 14 Add base panel Y ou will need: Base panel. Put the right side in and down, tilt and set the left side in place. Figure 21. Step 15 Install side panels Y ou will need: two side panels, and eight plastic buttons .
24 Figure 26 Figure 25 Figure 27 Bottom tra y Finger grip on front edge of bottom tra y Finger grip F ront side of catch pan holder Figure 23 Figure 24 Step 16 Install Flav or izer Bars and Cooking Gr ates Y ou will need: fiv e long Flavorizer Bars and tw o cooking grates .
25 Hair pin cotter Hinge pin Figure 28 Figure 29 T ool holders Control panel push-in buttons (a) (b) Step 18 Install Lid Y ou will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of the barbecue. Inser t hinge pins from the outside.
26 Slot in frame (view from below) Figure 30 Wire end (a) Step 20 Install the condiment basket Y ou will need: condiment basket, left end trim piece, two 1/4-20 x 1/2 inch bolts, and tw o nylon washers . Inser t one wire end of the condiment basket into the hole in the side frame.
27 Figure 34 Figure 33 (b) (a) Right side frame Left side frame slots Left hooks Step 21 Install the accessor y rac k Y ou will need: accessor y rac k. Rest the left end of the accessor y rac k on the base panel. Figure 33 (a). Inser t the right hooks into the r ight side frame slots .
28 28 1 2 7 5 4 6 Figure 1 Crosso ver Ignition System OPERA TING INSTR UCTIONS Lighting Summar y lighting instructions are on the control panel. 1) Open the lid. Figure 1. 2) Make sure all b ur ner control knobs are tur ned OFF . (Push each burner control knob down and turn clockwise .
29 1 2 7 5 4,6 Figure 2 Manual Lighting W ARNING: If the burner does not light, turn the Front b urner control knob to OFF and wait 5 minutes to let the gas c lear before y ou tr y again or try to light with a match. 7) After the FRONT b ur ner is lit you can turn on the other burners.
30 Cooking Y ou can adjust the FRONT , CENTER and BACK burners as desired. The control settings High (H), Medium (M), Low (L), or Off (O) are described in your W eber cookbook. The cookbook uses these notations to describe the settings of the FRONT , CENTER, and BA CK burners.
31 (a) (c) (b) Figure 3 Annual Maintenance After a period of nonuse we recommend that you perf or m the f ollowing maintenance procedures f or y our saf ety . W ARNING: Check gas supply line bef ore each use of barbecue for nic ks or cracking. If the gas supply line is f ound to be dama ged in an y wa y , do not use the barbecue.
32 General Maintenance W eber Spider/Insect Screen Y our W eber Gas Barbecue, as well as any outdoor gas appliance, is a target f or spiders and other insects. The y can nest in the venturi section of the burner tubes. This b locks the normal gas flow , and can cause the gas to flow bac k out of the air shutter .
33 (1) (1) 4) Disconnect gas supply line. 5) Unhook the manif old brack et and unscrew the two wing nuts(1) that hold the manif old to the cooking bo x.
34 Crosso ver ® Ignition System Operations If the Crossov er Ignition System fails to ignite the F ront burner , light the F ront burner with a match. If the F ront burner lights with a match, then check the Crossov er Ignition System. ■ Check that both the white(1) and b lack(2) ignition wires are attached properly .
35 Prob lem Burners b urn with a yellow or orange flame, in conjunction with the smell of gas. Burner does not light, or flame is low in HIGH position. Experiencing flare-ups: CA UTION: Do not line the bottom tray with aluminum f oil. Burner flame pattern is erratic.
An important point after buying a device Weber 55159 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Weber 55159 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Weber 55159 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Weber 55159 you will learn all the available features of the product, as well as information on its operation. The information that you get Weber 55159 will certainly help you make a decision on the purchase.
If you already are a holder of Weber 55159, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Weber 55159.
However, one of the most important roles played by the user manual is to help in solving problems with Weber 55159. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Weber 55159 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
