Instruction/ maintenance manual of the product 520 Weber
Go to page of 32
W E B E R W E B E R SKYLINE ™ 520 Natural Gas Barbecue Serial Number Please use this number in registering your warranty and any correspondence with the factory . Owner’ s Manual W ARNING: Do not try to light this appliance without reading "Lighting" instructions section of this manual.
2 D ANGER Failure to f ollow the Dangers, W arnings and Cautions contained in this Owner’ s Manual may result in serious bodil y injury or death, or in a fire or an explosion causing damage to property . W ARNINGS Do not store a spare or disconnected LP tank under or near this barbecue .
3 Weber-Stephen Products Co. (W eber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Barbecue that it will be free of defects in material and workmanship from the date of purchase as foll.
© 1997 Weber . Weber , , Flavorizer and Crossover are registered U.S. trademarks; Spirit, Gas Catcher , FlameCheck, and Spider Stopper are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Spirit is covered under the following patent nos.
5 Contents WARNINGS ................................................................ 2 W arranty & Patents .................................................. 3-4 General Instructions .................................................... 6 Assembly .
6 General Instructions Y our Weber Gas Barbecue is a portable outdoor cooking appliance. With the Weber Gas Barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer Bars produce that "outdoor" flavor in the food.
7 Step 1 Check package contents Cooking box (assembly) Lid (assembly) Bottom tray T wo cooking grates Control panel Work table Five Flavorizer Bars Assembl y T ools needed Hammer 7/16 and 3/4 inch ope.
Left frame Right frame Wheel frame Leg frame Frame connector Accessory rack W arming rack Front panel Catch pan holder Catch pan T wo drip pans Thermometer T wo wheels Spacer bracket Check contents of.
9 Figure 1 W E B E R W E B E R Figure 2 Leg tabs Frame tabs (a) (b) Right frame Left frame Step 2 Assemble wheel frame Y ou will need: wheel frame, two wheels, two wheel hubcaps, hammer and a block of wood. Set one end of wheel frame on the block of wood (or other hard, protected surface).
10 Figure 3 Figure 4 Figure 5 View from rear of barbecue Dimples to the inside Plastic buttons Step 4 Continue frame assembly Y ou will need: leg frame, wheel frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the leg frame onto the tabs of the left frame with the dimple to the inside.
11 Guide screw (a) (b) (c) Wing nuts View from behind cooking box Figure 8 Figure 6 Burner tubes Frame brace (a) (b) Spacer bracket Keps nut Ta b Frame cross piece Nylon washer Bolt Slide the cooking box to the left within the frame. Put the washer on the bolt.
12 Frame brace Manifold bracket Figure 9 Figure 10 Step 8 Install manifold bracket Y ou will need: manifold bracket Hook the bracket onto the manifold at approximately the center of the length of the manifold.
13 T ypical natural gas supply installation. Figure 11. T est connections All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z223.1. D ANGER Do not use an open flame to chec k for gas leaks.
14 Figure 13 Figure 12 Igniter lock nut Keyhole in frame brace Small part of keyhole in frame brace Frame brace (c) (b) (a) Step 11 Install igniter Note - The igniter wires are already attached to the Gas Catcher Ignition Chamber and the igniter . This was done to f actory test the ignition system.
15 (a) Figure 15 Figure 14 (c) (b) Male fitting T o barbecue Quick disconnect engaged Collar Outside house wall Locking shut off (a) (b) Step 13 Check for gas leaks D ANGER Do not use an open flame to chec k for gas leaks. Be sure there are no sparks or open flames in the area while y ou check for leaks.
16 Figure 16 Figure 17 Figure 19 Figure 18 Figure 20 Bottom tray Finger grip on front edge of bottom tray Finger grip Front side of catch pan holder Step 14 Install Flavorizer Bars and Cooking Grates Y ou will need: five Flavorizer Bars and two cooking grates.
17 Hair pin cotter Hinge pin Figure 21 Figure 22 T ool holders Insert in frame brace Control panel Phillips screws/ washers (a) (b) Step 16 Install Lid Y ou will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of the barbecue.
(a) (c) (d) (b) 18 Step 18 Complete accessory installation Y ou will need: work table, accessory rack, warming rack, four tubing plugs and thermometer . Set the accessory rack across the bottom braces in front of the frame connector . Figure 23 (a). Open the lid and set the warming rack into the slots at the rear of the cooking box.
19 1 2 3 6 5 7 4 Figure 1 Crosso ver Ignition System Lighting Summary lighting instructions are on the control panel. 1) Open the lid. Figure 1. 2) Make sure all burner control knobs are turned OFF . (Push each burner control knob down and turn clockwise.
20 1 2 3 4 7 5 6 Figure 2 Manual Lighting Manual Lighting W ARNING: I f t h e b urner does not light, turn the Front burner contr ol knob to OFF and wait 5 minutes to let the gas clear bef ore you try again or try to light with a match. 7) After the FRONT burner is lit you can turn on the other burner .
21 Cooking W ARNING: Do not move the W eber Gas Barbecue when operating or hot. Y ou can adjust the FRONT and BACK burners as desired. The control settings High (H), Medium (M), Low (L), or Off (O) are described in your Weber cookbook. The cookbook uses these notations to describe the settings of the FRONT and BACK burners.
22 Annual Maintenance After a period of nonuse we recommend that you perform the following maintenance procedures f or y our saf ety . W ARNING: Chec k hose bef ore each use of barbecue for nic ks, cracking, abrasions or cuts. If the hose is found to be dama ged in an y wa y , do not use the barbecue.
23 23 General Maintenance W eber Spider Stopper Guards Y our Weber Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section of the burner tubes. This blocks the normal gas flow , and can cause the gas to flow back out of the air shutter .
24 View from behind cooking box Wing nuts Figure 10 Guide screw Figure 11 Crossover tube Figure 12 Figure 9 d) Unlatch the Spider Stopper Guards and remove. Figure 9. g) Lift and twist the burner assembly slightly , to separate the crossover tube from the burners.
25 25 i) Reinstall the Spider Stopper Guards. Slightly rotate the Spider Stopper Guards so that the seams are in line with the V enturi fins. There should be no gaps in the seams or in the fit around the burners and valves.
26 Prob lem Burners b urn with a yellow or orange flame, in conjunction with the smell of gas. Burner does not light, or flame is low in HIGH position. Experiencing flare-ups: CA UTION: Do not line the bottom tray with aluminum f oil. Burner flame pattern is erratic.
.
28 28 W E B E R W E B E R 4 3 2 1 5 6 7 10 8 9 12-13 16 17 14 18 19 20 21 23 24 25 47 45 46 42 40 39 38 37 35 34 33 44 43 41 22 12 26 36 11 15 32 30 31 29 28 27 ® ® ® ® ® ® ® ®.
29 29 1 Left endcap 2 Shroud assembly 3 Lid handle 4 W arming rack 5 Flavorizer bars (5) 6 Cooking grates (2) 7 Work table 8 T ubing plugs (8) 9 1/4-20 x 2 inch bolt 10 Spacer bracket 1 1 Left frame 1.
.
.
A F INAL W ORD OF T HANKS hank you for choosing a W eber Barbecue. Our family her e at W eber has worked har d to produce the highest quality products for your satisfaction. While we giv e much attention to our products, an occasional error may occur .
An important point after buying a device Weber 520 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Weber 520 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Weber 520 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Weber 520 you will learn all the available features of the product, as well as information on its operation. The information that you get Weber 520 will certainly help you make a decision on the purchase.
If you already are a holder of Weber 520, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Weber 520.
However, one of the most important roles played by the user manual is to help in solving problems with Weber 520. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Weber 520 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
