Instruction/ maintenance manual of the product 2300 Weber
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Serial Number Please use this number in registering your warranty and any correspondence with the factory. W E B E R W E B E R GENESIS ® 2300 Series LP Gas Barbecue Owner’ s Manual ® 92182 1/99 W ARNING: Do not try to light this appliance without reading "Lighting" instructions section of this manual.
2 D ANGER Failure to f ollow the Dangers, W arnings and Cautions contained in this Owner’ s Manual may result in serious bodil y injury or death, or in a fire or an explosion causing damage to property . W ARNINGS Do not store a spare or disconnected LP tank under or near this barbecue.
3 W eber-Stephen Products Co . (W eber) hereby warr ants to the ORIGINAL PURCHASER of this W eber Gas Barbecue that it will be free of def ects in material and wor kmanship from the date of purchase a.
© 1997 W eber . Weber , , Genesis, Fla vorizer and Crossov er are registered U .S. trademarks; P er ma-Mount, Gas Catcher , FlameCheck, Steam-N-Chips , Spider Stopper , and W ar m-Up are U .S. trademarks of W eber-Stephen Products Co ., 200 East Daniels Road, P alatine, IL 60067-6266.
5 Contents WARNINGS ................................................................ 2 Warranty & Patents.................................................. 3-4 General Instructions .................................................... 6 Assembly ..
6 General Instructions Your Weber Gas Barbecue is a portable outdoor cooking appliance. With the Weber Gas Barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer Bars produce that "outdoor" flavor in the food.
Step 1 Check pac kage contents Cooking bo x (assembly) Lid (assembly) LP tank LP tank filler adapter Bottom tra y T wo work tables T wo accessor y tra ys Swing table 7 Assembl y T ools needed Regular .
Control panel F ront panel Left frame Wheel frame T wo frame connectors T ank panel assembly Five long Fla v or izer Bars Eight shor t Flav orizer Bars T wo wheels T wo aluminum drip pans Catch pan Ax.
Five 1/4-20 x 2 inch bolts (actual size) Six 1/4-20 x 1/2 inch bolts (actual size) T wo 1/4-20 wing nuts (actual size) T wo 10-24 x 1 3/4 machine screws (actual size) T wo 10-24 hex n uts (actual size.
10 W E B E R W E B E R Figure 1 Left frame Leg tabs F rame tabs Figure 2 (a) (b) Right frame Step 2 Assemble wheels Y ou will need: axle, two wheel hubcaps , two wheels, wheel frame, hammer and a b lock of w ood. Place one end of the axle on the bloc k of wood (or other protected surf ace).
11 Dimples to the inside Fuel scale decal Figure 3 Figure 4 Figure 5 Step 4 Continue frame assemb ly Y ou will need: frame assemb ly , wheel frame assembly , front panel, caster frame, f our 1/4-20 x 1/2 inch bolts, f our nylon w ashers and a 7/16 inch wrench.
12 Burner tubes Figure 6 F rame brace Guide screw Figure 8 (a) (b) (c) Wing nuts (a) (b) Spacer brac ket K eps nut Ta b F rame cross piece Nylon washer Bolt Slide the cooking bo x to the left within the frame.
13 Figure 10 (a) (b) T abs on tank panel Slot in frame brace F rame brace Cross brace Figure 9 F rame brace Manif old brack et Step 9 Install tank panel assembly Y ou will need: tank panel assembly , 1 1/4 inch bolt, 1/4-20 he x nut, 1/4 inch nylon w asher and a 7/16 inch wrench.
14 Figure 12 Igniter lock n ut K eyhole in frame brace F E F E Figure 11 View from front left View from front right Small par t of ke yhole in frame brace F rame brace F rame brace (a) (b) (c) Step 11 Install igniter Note - The igniter wires are already attached to the Gas Catcher Ignition Chamber and the igniter .
15 F E F E F E Figure 13 T ank lock wing nut (a) (b) Scale setting wing nut Step 12 Set LP fuel scale Y ou will need: LP tank (empty). Note - F or accuracy , the fuel scale must be set with an empty tank. W e utilize v ar ious LP tank manuf acturers. Some of the tanks we receiv e hav e diff er ing top collar assemb lies.
16 Figure 16 T urn so regulator vent does not collect water Hose T ank lock wing nut Quick disconnect engaged V alve handwheel close clockwise T ank valv e Collar Male fitting Pressure relief valv e T ank Regulator Regulator vent (a) (b) (c) Figure 15 Figure 14 F E Route the hose so it will not interf ere with the scale indicator rod.
17 F E F E Figure 17 Figure 18 (a) (b) (c) (d) Step 16 Check f or gas leaks D ANGER Do not use an open flame to chec k for gas leaks. Be sure there are no sparks or open flames in the area while y ou check f or leaks. This will result in a fire or explosion which can cause serious bodil y injury or death and damage to property .
18 Figure 19 Figure 20 Figure 22 Figure 21 Figure 23 Bottom tra y Finger grip on front edge of bottom tra y Finger grip F ront side of catch pan holder Step 17 Install Flav or izer Bars and Cooking Gr ates Y ou will need: five long Fla vorizer Bars , eight shor t Flav orizer Bars and two cooking gr ates.
19 Figure 24 Hair pin cotter Hinge pin Figure 25 Inser t in frame brace T ool holders (a) (b) Control panel Phillips screws/ washers Step 19 Install the lid Y ou will need: lid, two hinge pins and two hair pin cotters . Set the lid in place from the rear of the barbecue.
20 Slot in frame (view from belo w) Figure 27 (c) View from rear of barbecue Hinge rod (b) (a) Figure 26 (a) (b) (c) Suppor t rod Inser t one end of the hinge rod into the hole in the frame. Figure 27 (a). Inser t the other end into the hole in the s wing table end brac ket.
21 Figure 28 View from front of barbecue Notch to the front Slide bar View from rear of barbecue Suppor t rod Lock ed position Unlock ed position Figure 29 Slide Step 22 Complete accessor y installation Y ou will need: two work tables , two accessor y tra ys, W ar m- Up Basket, w ar ming rac k, ther mometer , three tubing plugs and a hammer .
22 2 1 7 3 4 5 6 8 Figure 1 Crossov er Ignition System OPERA TING INSTR UCTIONS Lighting Summar y lighting instructions are on the control panel. W ARNING: The burner contr ol knobs must be in the OFF position before turning on the LP tank v alve.
23 2 1 7 3 4 5 6 8 Figure 2 Manual Lighting 4) T ur n the tank on by turning the tank valv e counterclockwise . 5) Str ike a match and put the flame into the matchlight hole in the front of the cooking bo x. W ARNING: Do not lean over open barbecue.
24 Cooking W ARNING: Do not move the W eber Gas Barbecue when operating or hot. Y ou can adjust the FRONT , CENTER and BACK b urners as desired. The control settings High (H), Medium (M), Low (L), or Off (O) are described in your W eber cookbook.
25 Scale setting wing nut T ank lock wing nut T ank valv e Collar (a) (b) Figure 3 Figure 4 Refilling the LP tank W e recommend that you refill bef ore the scale indicator reaches "E".
26 Figure 6 Male fitting Regulator Collar Figure 5 (a) (b) c) Connect the hose to the tank. Route the hose so it does not interf ere with the scale indicator rod. Slide back the collar of the quic k disconnect on the tank valv e. Figure 5 (a). Push the male fitting of the regulator into the quick disconnect, and maintain pressure.
27 Safe handling tips f or LP Gas ■ Liquid Propane (LP) gas is a petroleum product as are gasoline and natural gas. LP gas is a gas at regular temperatures and pressures. Under moder ate pressure, inside a tank, LP gas is a liquid. As the pressure is released the liquid readily vaporizes and becomes gas.
28 Figure 8 (a) (b) (c) (d) Annual Maintenance After a period of nonuse we recommend that you perf or m the f ollowing maintenance procedures f or y our saf ety . W ARNING: Check hose bef ore each use of barbecue for nic ks, cracking, abrasions or cuts.
General Maintenance W eber Spider Stopper Guards Y our W eber Gas Barbecue, as well as any outdoor gas appliance, is a target f or spiders and other insects. The y can nest in the venturi section of the b ur ner tubes. This bloc ks the nor mal gas flow , and can cause the gas to flow back out of the air shutter .
30 Crossov er tube Figure 17 Figure 14 View from behind cooking bo x Wing nuts Figure 15 Guide screw Figure 16 d) Unlatch the Spider Stopper Guards and remov e. Figure 14. e) Remov e the manif old brack et and unscrew the two wing nuts that hold the manif old to the cooking bo x.
31 Crosso ver Ignition System Operations If the Crossov er Ignition System f ails to ignite the F ront burner , light the F ront bur ner with a match. If the F ront burner lights with a match, then check the Crosso ver Ignition System. ■ Check that both the white and b lack ignition wires are attached properly .
32 Prob lem Burners b urn with a yellow or orange flame, in conjunction with the smell of gas. Burners do not light. -or - Burners ha ve a small flickering flame in the HIGH position. -or- Barbecue temperature only reaches 250˚ to 300˚ degrees in the HIGH position.
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34 ® ® ® ® ® ® ® ® W E B E R W E B E R 1 2 4 5 6 7 8 9 12 10-11 14 15 16, 11 22, 23 25 27 28 29 30 31 32 33 66 65 63-64 57 56 8 54 52 51 50 49 48 46 45 44 43 42 41 40 55 11 34 11 39 35 36 37 3.
35 1 Lid (assembly) 2 Lid handle 3 W ar m-Up Bask et 4 W ar ming rac k 5 Shor t Flav orizer Bars (8) 6 Long Flav orizer Bars (5) 7 Cooking grates (2) 8 W or k tab les (2) 9 T ubing plugs (5) 10 1/4-20.
A F INAL W ORD OF T HANKS hank you for choosing a W eber Barbecue. Our family her e at W eber has worked hard to produce the highest quality products for your satisfaction.
An important point after buying a device Weber 2300 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Weber 2300 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Weber 2300 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Weber 2300 you will learn all the available features of the product, as well as information on its operation. The information that you get Weber 2300 will certainly help you make a decision on the purchase.
If you already are a holder of Weber 2300, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Weber 2300.
However, one of the most important roles played by the user manual is to help in solving problems with Weber 2300. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Weber 2300 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center