Instruction/ maintenance manual of the product VE40 ML-126850 Vulcan-Hart
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A product of VULCAN-HART LOUISVILLE, KY 40201-0696 F35410 (May 2003) - NOTICE - This Manual is prepared for the use o f trained Vu lcan Serv ice Te ch ni ci ans and should not be us ed by those not properly qua li fied.
ELECTRIC BRAISING PAN F35410 (May 2003) Page 2 of 32 TABLE OF CONTENTS G E N E R A L ................................................................................ 3 Installation, Operation and Cleaning ..............................................
ELECTRIC BRAISING PAN F35410 (May 2003) Page 3 of 32 GENERAL INSTA LLA TION, OPERA TION A ND CLEA NI NG Refer to the Ins tallation & Operation Manual f or specif ic inst ructions . INTRODUCTIO N The tilting braising pan (skillet) is a versatile piece of cooking equipment.
ELECTRIC BRAISING PANS - REMO VAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 4 of 32 SPECIFICA TIONS VOLTS PHASE AMPERAGE PER LINE VE30 VE40 TOTAL KW L1-L3 TOTAL KW L1 L2 L3 208 1 9 43 12 58 58 --- 2 4 01 1 25 01 66 76 7 - - - 208 3 9 25 12 39 39 25 2 4 03 1 22 91 64 64 62 9 4 8 03 1 21 51 62 32 31 5 NOTES: 1.
ELECTRIC BRAISING PANS - REMO VAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 5 of 32 5. Tilt bottom of control panel outwards and pull down. NOTE : The c ontrol panel should be s upported to rem ove lead wire strain. 6. Remo ve control box f rom contr ol panel.
ELECTRIC BRAISING PANS - REMO VAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 6 of 32 2. Remove power s upply box cover . 3. Disconnect lead wires then remove the component being replaced . 4. Reverse proc edure to install the r eplacem ent com ponent.
ELECTRIC BRAISING PANS - REMO VAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 7 of 32 LEFT SIDE VIEW SHOWN TOP VIEW SHOWN 7. Check calibration as out lined under TEMPERATURE CONTRO LLER CALIBRATION. PA N POSITION/DOWN LIMIT SWITCH WA RNING: DI SCONNECT THE ELECTRICAL POW ER TO THE MACHI NE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES.
ELECTRIC BRAISING PANS - REMO VAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 8 of 32 SIDE VIEW SHOWN D. Align roller arm adaptor wit h the four locking tabs pointing up and position one of the tabs at 0°. NOTE: The 0° position of t he roller arm locking tab is the starting point for alignment only.
ELECTRIC BRAISING PANS - REMO VAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 9 of 32 7. Reverse procedure from step 5 to complete the installation. 8. Adjust pan position/down limit switch on switch mounting bracket as outlined under PAN POSITION/D OW N LIMIT SW IT CH ADJUSTMENT in SERVICE PRO CEDURES AND ADJUSTMENTS.
ELECTRIC BRAISING PANS - REMO VAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 10 of 32 5. Rem ove the insulation cover. 6. Loosen lock nut and rem ove threaded probe from pan. 7. Reverse proc edure to install and c heck braising pan for pr oper operation.
ELECTRIC BRAISING PANS - REMO VAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 11 of 32 VE30 REAR VIEW SHOWN 4. Loosen the strain r elief nut and the hold down clam ps for the m otors' power cable. Pull the cable thru the st rain relief opening and rem ove the cable fr om under neath the clam ps.
ELECTRIC BRAISING PANS - REMO VAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 12 of 32 8. To ins tall: A. W ith drive key on drive shaf t, install cr ank assem bly and tighten set screw against key . B. W ith drive key on manual c rank shaft, install shaf t extension c oupling and tighten set scr ew against key.
ELECTRIC BRAISING PANS - REMO VAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 13 of 32 RIGHT SIDE REAR VIEW SHOWN 6. Reverse procedure to install and check for proper operation. HIGH LIM I T THERMO STA T WA RNING: DI SCONNECT THE ELECTRICAL POW ER TO THE MACHI NE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES.
ELECTRIC BRAISING PANS - REMO VAL AND REPLACEMENT OF PARTS F35410 (May 2003) Page 14 of 32 Caution: Do not release w rench w hile locking pin is removed or dama ge to the brais ing pan may occur. A. Slowly release downwards for ce to rem ove spring tension.
ELECTRIC BRAISING PANS - SERVICE PR O CEDURES AND ADJUST MENTS F35410 (May 2003) Page 15 of 32 SERVICE PROCEDURES AND ADJUSTMENTS WA RNING: CERTAIN PRO CEDURES IN THIS SECT ION REQ UIRE ELECTRICAL T EST OR MEASUREMENT S W HILE POW ER IS APPLIED TO THE MACHINE.
ELECTRIC BRAISING PANS - SERVICE PR O CEDURES AND ADJUST MENTS F35410 (May 2003) Page 16 of 32 12. Repeat the average tem peratur e calculation f or up to three attem pts. Allow the pan to cycle at least two times between adjustm ents bef ore perfor m ing the calculation.
ELECTRIC BRAISING PANS - SERVICE PR O CEDURES AND ADJUST MENTS F35410 (May 2003) Page 17 of 32 HEA TING ELEMENT TEST VOLTAG E KW PER ELEMENT AMPS PER ELEMENT OHMS PER ELEMENT 208 4 14.3 13.7 240 4 16.7 13.7 480 4 8.7 55.5 NOTES: 1. Values in the table are nominal.
ELECTRIC BRAISING PANS - SERVICE PR O CEDURES AND ADJUST MENTS F35410 (May 2003) Page 18 of 32 SIDE VIEW SHOWN LEFT SIDE VIEW SHOWN A. I f voltage is present but pan does not raise, ref er to MOTORIZED LIFT OPTION ONLY under TROUBLESHOOTI NG.
ELECTRIC BRAISING PANS - SERVICE PR O CEDURES AND ADJUST MENTS F35410 (May 2003) Page 19 of 32 LEFT SIDE VIEW SHOWN B. Adjust mounting switch bracket up or down (as necessary) to obt ain the rear pan dimension of 2.25" to 2.50". 11. Repeat steps 5 thru 9 to check for proper operation.
ELECTRIC BRAISING PANS - SERVICE PR O CEDURES AND ADJUST MENTS F35410 (May 2003) Page 20 of 32 RIGHT SID E REAR VIEW SHOWN B. I f additional adjustment is necessary, push up on the tip of the swit ch actuator to slightly bend t he actuator around the mating edge of the trigger (cam).
ELECTRIC BRAISI NG PANS - ELECTR ICAL OPERATION F35410 (May 2003) Page 21 of 32 ELECTRICAL OPERATION COMP ONENT FUNCTION BRAI SING PA N CONTROLS Temperature Con troll er . . . Monitors t hermocouple input (type E) and regulates braising pan t emperature.
ELECTRIC BRAISI NG PANS - ELECTR ICAL OPERATION F35410 (May 2003) Page 22 of 32 K 1 U p R e l a y ( 3 P D T ) ...... Supplies power to motorized lift circuit to raise t he pan when 24VAC coil is energized.
ELECTRIC BRAISI NG PANS - ELECTR ICAL OPERATION F35410 (May 2003) Page 23 of 32 SEQUENCE OF OPERA TION Refer to s chem atic diagram AI1376 f or the electric al sequence of operation. Manual pan lift is the standard conf iguration. Heating 1. Conditions.
ELECTRIC BRAISI NG PANS - ELECTR ICAL OPERATION F35410 (May 2003) Page 24 of 32 4. W hen the pan is raised 2.25" to 2.50" at the rear, pan position/down lim it switch contac ts change state. T he N.O contac ts open to rem ove power from K3 heat relay coil; and the N.
ELECTRIC BRAISI NG PANS - ELECTR ICAL OPERATION F35410 (May 2003) Page 25 of 32 SCHEMATIC DIA GRA M.
ELECTRIC BRAISI NG PANS - ELECTR ICAL OPERATION F35410 (May 2003) Page 26 of 32 WIRING DI A GRA MS Heating Element Circuits.
ELECTRIC BRAISI NG PANS - ELECTR ICAL OPERATION F35410 (May 2003) Page 27 of 32 Terminal Blo ck Wiring.
ELECTRIC BRAISING PANS - T ROUBLESHOOTING F35410 (May 2003) Page 28 of 32 TROUBLESHOOTING ELECTRIC HEA TING (M A NUA L LI FT OR M OTORIZED LIFT OPTI ON) SYMPTOMS POSSIBLE CA USES Braising pan does not heat, power on light is lit and heat light is lit .
ELECTRIC BRAISING PANS - T ROUBLESHOOTING F35410 (May 2003) Page 29 of 32 MO TORIZED LIFT OPTI ON ONLY SYM PTO M POSSIBLE CAUSES Pan will not raise. 1. Lid switch open (lid not opened) or m alfunction. 2. 120/24VAC transf orm er inoperative. 3. On/off switch of f or m alf unction.
ELECTRIC BRAISING PANS - T ROUBLESHOOTING F35410 (May 2003) Page 30 of 32 - N O T E S -.
ELECTRIC BRAISING PANS - T ROUBLESHOOTING F35410 (May 2003) Page 31 of 32 - N O T E S -.
ELECTRIC BRAISING PANS - CONDENSED SPARE PART S LIST F35410 (May 2003) Printed in U.S.A. CONDENSED SPARE PARTS LIST VE30 & VE40 BRA ISING PA NS PA RT NUM BER DESCRIPTION NOTES 840115 Contactor 25 .
An important point after buying a device Vulcan-Hart VE40 ML-126850 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Vulcan-Hart VE40 ML-126850 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Vulcan-Hart VE40 ML-126850 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Vulcan-Hart VE40 ML-126850 you will learn all the available features of the product, as well as information on its operation. The information that you get Vulcan-Hart VE40 ML-126850 will certainly help you make a decision on the purchase.
If you already are a holder of Vulcan-Hart VE40 ML-126850, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Vulcan-Hart VE40 ML-126850.
However, one of the most important roles played by the user manual is to help in solving problems with Vulcan-Hart VE40 ML-126850. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Vulcan-Hart VE40 ML-126850 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
