Instruction/ maintenance manual of the product SGX Ultimate Products
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2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 1 - - INDEX - A. INSTALLATION INSTRUCTIONS 2 1. TECHNICAL DATA (a) General Information (b) ER - Series heating Models (or GX, CW, AL, SC) (c) Typical Arrangement of Heater 2 – 4 2.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 2 - WARNING: Improper installati on, adjustment, alteration, service or maintenance can cause property damager, injury, or death.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 3 - Pipe Capacities For Propane and Natural Gas Pipe Capacities Fo r Propane in Thousands of BTUs P er Hour For pressure drop of 0.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 4 - A.2 PACKAGING AND SHIPPI NG INFORMATION See A ppendix ‘A’ for assembly drawings. Materials lists with part numbers and descriptions for each part will accompany each shipment.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 5 - A.2 PACKAGING AND S HIPPING INFORMATION (CONT.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 6 - A.3 MOUNTING CLEARANCES (CONT.) MOUNTING HEIGHT ABOVE FLOOR Mounting Position 40,000 – 75,000 B.T.U 100,000 – 130,000 B. T.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 7 - A.5 INSTALLATION Heater units: At this point raise the tube assembly into position and sus pend from previously fixed chains (9 gauge min.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 8 - A.6 GAS CONNECTION The gas connection on the heater is ½” NPT external thread. Injector sizes and manifold pressure for the burner are shown in the attached table for all heater units.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 9 - Model Designation Air Inlets (Inches/ Millimeters) Natural Gas Orifice Liquid Petroleum Orifice Input KW B T U/HR Model Tube Configuration Tube Dia.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 10 - A. 7 ELECTRICAL CONNECTION (a) Burner/Control Internal Wiring I MPORTANT: A ll electrical work should be done by a qualified electrician in accordance with the National Electrical Code ANSI/NFPA 70.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 11 - A. 7 ELECTRICAL CONNECTION (CONT.) The electrical supply to the heater is by three wires: live, neutral and ground connections.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 12 - A. 8 VENT REQUIREMENTS AND DETAILS (1) UNVENTED UNITS : Heaters may be inst.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 13 - A. 8 VENT REQUIREMENTS AND DETAILS (CONT.) Flue joints should be sea led using RTV high temperature sealant and secured using at least three (3) sheet metal screws.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 14 - A.10 INSTALLATION CHECK OUT AND START UP Inspect installation and ensure that it has been carried out in accordance with these instructions.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 15 - A.10 INSTALLATION CHECK OUT AND START UP (CONT.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 16 - B. SERVICE AND MAINTENANCE INSTRUCTION S B.1 SERVICING INSTRUCTIONS Under normal working conditions, it is recommended that the Ultimate Products Heater shou ld be serviced annually.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 17 - E. BURNER NER/ELECTRODE ASSEMBLY – Inspect the burner/electrode assembly by removin g the six screws securing the combustion chamber cover plate to top of control box, taking care not to damage the sealing gasket.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 18 - B. 3 REPLACEMENT OF COMPONENTS WARNING: TURN OFF GAS AND ELECTRICAL SUPPLIES BEFORE STARTING REPAIR WORK.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 19 - F. TO REPLACE THE BURNER/CONTROL UNIT – Remove the control housing cover. After observing their positions, disconne ct the wires to the burner control unit.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 20 - USER INSTRUCTIONS ULTIMATE PRODUCTS TUBULAR RADIANT HEATERS Ultimate Products is the distributor of a series of tubular infrared heaters designed for overhead heating of industrial and commercial buildings.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 21 - SERVICING To ensure continued efficien t and safe operation it is recommended that the heater be serviced regularly by a qualified person, e.
2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 22 - Appendix A.
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2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 26 - LEGEND 0.25 BSSR 0.25” INSULATED FEMALE RECEPTACLE 1.0 BTL 1.0mm 2 NON - INSULATED BOOTLACE TERMINAL 2BA RSE 2BA RED SHROUDED EYELET 0 .
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2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 29 - Wiring Schematic (Part #: S - 0500A).
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2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542 - 7221 · FAX (919) 834 - 4526 · www.ultimate - products.com - 54 - APPENDIX ‘B’.
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An important point after buying a device Ultimate Products SGX (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Ultimate Products SGX yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Ultimate Products SGX - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Ultimate Products SGX you will learn all the available features of the product, as well as information on its operation. The information that you get Ultimate Products SGX will certainly help you make a decision on the purchase.
If you already are a holder of Ultimate Products SGX, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Ultimate Products SGX.
However, one of the most important roles played by the user manual is to help in solving problems with Ultimate Products SGX. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Ultimate Products SGX along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center