Instruction/ maintenance manual of the product CULUS CF1400 Beckett
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COMMERCIAL PRODUCT S Potential for Fire, Smoke and Asphyxiation Hazards T o the Homeowner or Equipment Owner: Please read and carefully follow all instructions provided in this manual regarding your responsibilities in caring for your heating equipment.
2 Special Requirements - The installation of a burner shall be in accordance with the regulations of authorities having Jurisdiction. For recommended installation practices in the U.S. refer to the latest edition of NFP A 31. (CSA-B139 and CSA-B140 in Canada.
3 CF1400/CF2300 Burner Manual Owner ’ s Responsibility: Service Agency Responsibility: Follow these instructions exactly . Failure to follow these instructions, misuse, or incorrect adjustment of the burner could result in asphyxiation, explosion or fi re.
4 Pr e-Installa tion Checklist Combustion Air Supply The fuel supply piping and tank must provide #1 or #2 fuel oil at pressure or vacuum conditions suitable for the fuel unit (oil pump) on the burner . Refer to fuel unit literature in the literature envelope in the burner carton to verify allowable suction pressure.
5 CF1400/CF2300 Burner Manual The fuel unit nozzle port pressure is factory set at 300 psig. Some original equipment manufacturer burner applications may call for a lower pressure to obtain a required fi ring rate. Do not change this pressure unless directed to do so by the appliance manufacturer .
6 Model Firing Rate (gph) Minimum Dimensions Refractory Lined Wet-based Boilers HLHL CF1400 0 to 5 7.0” 25.0” 7.0” 25.0” 5 to 10 8.0” 35.0” 8.0” 40.0” CF2300 5 to 10 8.0” 35.0” 8.0” 40.0” 10 to 15 9.0” 40.0” 9.0” 50.0” 15 to 20 1 1.
7 CF1400/CF2300 Burner Manual Stray Light The control must detect a dark, no- fl ame condition in order to start the burner or it will hold in the stray light lockout mode.
8 Figure 5 – Nozzle and Nozzle Line Assembly Figure 6 – Nozzle Line Assembly in Burner Mount Air T ube to Burner Remove the rear access door from the back of the burner for improved access to the interior . Attach the air tube to the burner with the bolts and acorn nuts provided.
9 CF1400/CF2300 Burner Manual Set “Z” Dimension Replace the rear access door on the burner , making sure that the adjusting plate assembly is seated in the recessed area in the housing. Loosen acorn nut (item c ) and spline nut (item b ). Move nozzle line forward to the maximum head setting #9 and tighten acorn nut (item c ).
10 Special Note: The burner is shipped with a by- pass plug installed in the fuel unit. For low/high operation, the by-pass plug must be left in the fuel unit, regardless of the fuel system used (one-pipe with by-pass loop or two-pipe). Do not remove the by-pass plug.
11 CF1400/CF2300 Burner Manual Low- fi re/high- fi re operation – The fuel unit nozzle port pressure is factory set at 300 psig. At high fi re, full pressure (300 psig) is applied at the oil nozzle, causing full input. At low fi re, the by-passing is done inside the fuel unit when the by-pass valve operates.
12 2 1 3 5 6 8 4 7 Standby Motor -off delay V alve-on delay T rial for ignition Ignition carryover Run Lockout Recycle 9 Pump prime Run : With a fl ame established and the control continuing to detect a fl ame, the burner will operate in the RUN Mode until the load demand is satis fi ed or a limit opens.
13 CF1400/CF2300 Burner Manual Figure 13 – T ypical Wiring (7505P) Section: Wire the Burner.
14 Figure 14 – T ypical Wiring (R7184B) T ypical Burner Sequence of Operation - 7184B Control Refer to the appliance manufacturer ’s wiring diagram for actual speci fi cations.
15 CF1400/CF2300 Burner Manual Pr epare the Bur ner f or Star t-up Start-up checklist V erify the following before attempting to start burner . Combustion air supply and venting have been inspected and veri fi ed to be free of obstructions and installed in accordance with all applicable codes.
16 Figure 16 – Adjusting Plate Initial Setting, Typical T able 4A – CF1400 Initial Indicator Adjustment Plate Settings CF1400 T ube Head Position Damper Position Approximate Head Setting Firing Rate (gph) Approximate Air Damper Setting Firing Rate (gph) A 0 4.
17 CF1400/CF2300 Burner Manual Initial Air Settings If your burner was built for a speci fi c OEM (Original Equipment Manufacturer) application, the “Mfr ’s Settings” label (see Figure 1 ) will indicate the application and the initial air settings made at Beckett.
18 Star t the Bur ner Start Burner and V ent Air From Oil Line Disable Function Any time the motor is running, press and hold the reset button to disable the burner . The burner will remain of f as long as the button is held and will return to standby when released.
19 CF1400/CF2300 Burner Manual Place the low- fi re hold switch in the high- fi re position . The damper motor will begin to rotate after four seconds.
20 Annual Service Replace the oil supply line fi lter . The line fi lter cartridge must be replaced to avoid contamination of the fuel unit and nozzle. Inspect the oil supply system. All fi ttings should be leak-tight. The supply lines should be free of water , sludge and other restrictions.
21 CF1400/CF2300 Burner Manual SK9930 3 2 4 5 6 1 SK9931 8 9 7 Section: Replacement Parts Figure 19a – Burner Replacement Parts.
22 Item Part Name Description CF1400 Part No. CF2300 Part No. 1 Oil V alve Mounted on Junction Box 21789U 21789U 2 Knurled Nut All models 3666 3666 3 Adjusting plate assembly w/ cast aluminum door w/ .
23 CF1400/CF2300 Burner Manual Figure 19b – Burner Replacement Parts (Continued) SK9936 SK9932 SK9930 14 13 12 10 20 11 21 22 23 15 16 17 18 19.
USA: P .O. Box 1289 ● Elyria, Ohio 44036 Canada: R.W . Beckett Canada, Ltd. ● Unit #3, 430 Laird Road ● Guelph, Ontario N1G 3X7 www .beckettcorp.
An important point after buying a device Beckett CULUS CF1400 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Beckett CULUS CF1400 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Beckett CULUS CF1400 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Beckett CULUS CF1400 you will learn all the available features of the product, as well as information on its operation. The information that you get Beckett CULUS CF1400 will certainly help you make a decision on the purchase.
If you already are a holder of Beckett CULUS CF1400, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Beckett CULUS CF1400.
However, one of the most important roles played by the user manual is to help in solving problems with Beckett CULUS CF1400. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Beckett CULUS CF1400 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center