Instruction/ maintenance manual of the product Baron / 2400 Simplicity
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Parts Manual Rev. 07/2004 Baron / 2400 Series Lawn Tractors & Mower Decks TP 400-3764-02-BR-SM Mf g . No. Descri p tion 1 6 HP Product 1694315 Baron, 16HP Hydro (CE) 1694329 Baron, 16HP Hydro (CE) 1694346 2416H, 16HP Hydro (CE) Mf g . No. Descri p tion 17HP Product 1694482 Baron, 17HP Hydro (CE) 1694485 2417H, 17HP Hydro (CE) Mf g .
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Table Of Content s Torque Specification Chart ...... .......................... ...................... ............. .. Inside Back Cover PRODUCT COMPONENTS PAGES Frame & Front Axle Gr oup ..........................................................
Frame & Front Axle Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torq ue to 150 ft. lbs. (202 Nm) Torque to 22-4 0 ft. lbs. (30-5 4 Nm) Torque to 13 f t. lbs. Servic e Kit 168 6985 Torque to 50-5 7 ft. lbs.
PART NO. DESCRIPTI ON REF NO QTY. Frame & Front Axle Group Footnote s 1 1930645 7 NUT, Hex Flange Lock, 3/8-16 2 1960035 2 WASHER 3 960646 1 NUT, Hex Flange, 5/8-11 4 1722212 1 PLATE, Axle 5 17240.
Steering Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque to 36-44 ft/lbs (49-59 Nm.) Bearing mounts below frame. Slide pinion into gear before tightening nuts. Steering cap snaps over steering wheel. Torque to 19.
PART NO. DESCRIPTI ON REF NO QTY. Steering Group Footnote s 1 1722318 1 STEERING WHEEL, Straight Shaft 2 1722319 1 CAP, Steering Wheel, Simplicity Logo 2 1725024 1 CAP, Steering Wheel, Plain 3 1960540.
Engine Group - 16HP & 17HP Br iggs & Stratt on, INTEK Single NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Engi ne Manufa cturer Gaske t & H ardware , Torque to 18 ft. lbs. (24 Nm ) Tie cl utch wire to keep away from pulley.
PART NO. DESCRIPTI ON REF NO QTY. Engine Group - 16HP & 17HP Br iggs & Stratt on, INTEK Single Footnote s 1 1723467 1 MUFFLER, Briggs & Statton 16HP 2 * 1 GASKET 3 1936228 2 CAPSCREW, 5/16.
Engine Group - 16HP Honda NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque to 18 ft. lbs. (25 Nm ) Tie clutch wire to spring away from pulley .
PART NO. DESCRIPTI ON REF NO QTY. Engine Group - 16HP Honda Footnote s 1 934683 2 CLIP, Wire 1/8 2 960656 2 CAPSCREW, Hex Head, M06-1 x 12MM 3 1723526 1 SHIELD, Manifold, RH 4 1724197 1 SEAL, Foam 5 *.
Engine Group - 18HP Briggs & Stratton, INTEK Twin NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Engi ne Manufac ture r Ga sk et & H ard wa re , Torque to 18 ft. lbs. (25 Nm) Tie cl utch wire to keep away from pulley.
PART NO. DESCRIPTI ON REF NO QTY. Engine Group - 18HP Briggs & Stratton, INTEK Twin Footnote s 1 1721706 1 MUFFLER 2 * 2 GASKET 3 960660 4 CAPSCREW, Socket Head, 5/16-18 x 7/8, G8 4 1726370 1 HOSE, Oil Drain, 6.
Engine Group - 20HP Briggs & Stratton, INTEK Twin NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Engi ne Manufac ture r Ga sk et & H ard wa re , Torque to 18 ft. lbs. (25 Nm) Tie cl utch wire to keep away from pulley.
PART NO. DESCRIPTI ON REF NO QTY. Engine Group - 20HP Briggs & Stratton, INTEK Twin Footnote s 1 1721706 1 MUFFLER 2 * 2 GASKET 3 1917356 4 LOCKWASHER, 5/16 4 960660 4 CAPSCREW, Socket Head, 5/16-.
Transmission Group - Tuff Torq K-46Q NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Rea r frame hitch See C ontrol Group Spring to be compressed to 2.
PART NO. DESCRIPTI ON REF NO QTY. Transmission Group - Tuff Torq K-46Q Footnote s 1 1960676 2 SCREW, Pan Head Trox T aptite, 1/4-20 x 1-1/4 2 1704351 15 FASTENER, Panel 3 1722173 1 PAD, Footrest, RH 4.
Transmission Group - Tuff Torq K-46Q NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Rea r frame hitch See C ontrol Group Spring to be compressed to 2.
PART NO. DESCRIPTI ON REF NO QTY. Transmission Group - Tuff Torq K-46Q Footnote s 45 1960103 1 WASHER 46 1960637 4 NUT, Hex KEPS, 3/8-16 The above parts group applies to the following Mfg. Nos .: 2003 19 © Copyright Simplicity Manufacturing, Inc. All Rights Reserved.
Transmission SERVICE PARTS - Tuff Torq K-46Q T ransaxle NOTE: Unless noted otherwise, use the standard hardware torque specification chart. SEAL SIDE; OUTER PLATE OF SMALLER INNER DIA.
PART NO. DESCRIPTI ON REF NO QTY. Transmission SERVICE PARTS - Tuff Torq K-46Q T ransaxle Footnote s 1 1724316 2 SNAP RING 2 1724313 1 PULLEY 3 1724315 1 LOCK WASHER 4 1724314 1 FAN 5 1724312 2 SPLINE.
Transmission SERVICE PARTS - Tuff Torq K-46Q T ransaxle NOTE: Unless noted otherwise, use the standard hardware torque specification chart. SEAL SIDE; OUTER PLATE OF SMALLER INNER DIA.
PART NO. DESCRIPTI ON REF NO QTY. Transmission SERVICE PARTS - Tuff Torq K-46Q T ransaxle Footnote s 45 1724300 1 REDUCTION SHAFT 46 1724303 1 AXLE SHAFT, LH 47 1718110 2 BUSHING 48 1718112 2 THRUST W.
Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Instal l int o left hand side of lower dash. Instal l in lower hole of shaft ass embly. Install nut t o top capscrew of transmi ssion mounti ng support. Leave room f or spring ins tallation.
PART NO. DESCRIPTI ON REF NO QTY. Lift Group Footnote s 1 1722302 1 GRIP, Black Vinyl 2 1722024 1 ROD, Lift Lever 3 1930645 2 NUT, Hex Flange Lock, 3/8-16 4 1924940 2 WASHER 5 1722460 2 PIN, Quick 6 1.
Controls Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 11 15 19 12 18 14 13 20 21 27 25 29 22 28 24 26 23 30 31 37 35 39 32 38 34 36 33 40 1 7 9 2 8 6 3 10 16 17 9 11 16 14 7 6 28 26 32 5 4 1 986014 The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Controls Group Footnote s 1 1721353 1 ROD, Brake 2 1721891 1 KNOB, Push On, Red 3 1930591 1 CAPSCREW, Hex Head Flange Lock, 5/16-18 x 3/4 4 1722084 1 PEDAL ASSEMBLY 5.
Cruise Control Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Transmission Group See Transmission Group See Controls Group Lubricate both sides of slot with grease. Round corner of washer to inside. Round corner of washer to inside.
PART NO. DESCRIPTI ON REF NO QTY. Cruise Control Group Footnote s 1 1960666 1 CAPSCREW, Torx Socket Head, 1/4-20 x 7/8 2 1722303 1 KNOB, Cruise 3 1920397 1 NUT, Hex ESNA Lock, 1/4-20 4 1723258 1 LEVER.
Electrical Group - 16HP & 17HP Br iggs & Stratton, INTEK Single NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
PART NO. DESCRIPTI ON REF NO QTY. Electrical Group - 16HP & 17HP Br iggs & Stratton, INTEK Single Footnote s 1 1721810 1 HEADLIGHT ASSEMBLY 2 1722669 1 HARNESS, Headlight Assembly 3 1722887 1 .
Electrical Group - 16HP & 17HP Br iggs & Stratton, INTEK Single NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
PART NO. DESCRIPTI ON REF NO QTY. Electrical Group - 16HP & 17HP Br iggs & Stratton, INTEK Single Footnote s 43 1701011 4 TIE, Wire 44 1724904 1 HARNESS, Wiring Lower 45 1723507 1 SWITCH, Push Button Foot, Black 46 1717050 1 SWITCH, Cruise, Grey The above parts group applies to the following Mfg.
Electrical Group - 16HP Honda NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Cruise Switch See C ont rols Group for Mounting Hardware To Engine Starte r Headlight .
PART NO. DESCRIPTI ON REF NO QTY. Electrical Group - 16HP Honda Footnote s 1 1721810 1 HEADLIGHT ASSEMBLY 2 1722669 1 HARNESS, Headlight Assembly 3 1722887 1 SWITCH, PTO, Push/Pull 4 1921959 2 CAPSCRE.
Electrical Group - 16HP Honda NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Cruise Switch See C ont rols Group for Mounting Hardware To Engine Starte r Headlight .
PART NO. DESCRIPTI ON REF NO QTY. Electrical Group - 16HP Honda Footnote s 42 1724904 1 HARNESS, Wiring Lower 43 1701011 4 TIE, Wire 44 1720117 1 BUZZER, Pulse, Bag Full The above parts group applies to the following Mfg. Nos .: 2003 37 © Copyright Simplicity Manufacturing, Inc.
Electrical Group - 18HP & 20HP Briggs & Stratton, INTEK Twin NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
PART NO. DESCRIPTI ON REF NO QTY. Electrical Group - 18HP & 20HP Briggs & Stratton, INTEK Twin Footnote s 1 1721810 1 HEADLIGHT ASSEMBLY 2 1722669 1 HARNESS, Headlight Assembly 3 1722887 1 SWI.
Electrical Group - 18HP & 20HP Briggs & Stratton, INTEK Twin NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
PART NO. DESCRIPTI ON REF NO QTY. Electrical Group - 18HP & 20HP Briggs & Stratton, INTEK Twin Footnote s 42 1960536 2 SCREW, Hex Washer Head Plastite, 1/4-20 43 1716368 1 SWITCH, Operator Pre.
Hood, Grille & Dash Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 10 12 11 13 17 9 1 5 7 8 4 6 3 9 4 4 2 15 16 14 986060 The above parts group applies to the following Mfg. Nos .: 2003 42 © Copyright Simplicity Manufacturing, Inc.
PART NO. DESCRIPTI ON REF NO QTY. Hood, Grille & Dash Group Footnote s 1 1721804 1 PANEL, RH Side 1 41721804 1 PANEL, RH Side, Red 2 1721801 1 HOOD, no Louvers 2 41721801 1 HOOD, no Louvers, Red 3.
Seat Deck & Fuel Tank Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque to 14 - 19 ft/lbs (19 - 25.8 Nm.) 11 15 19 14 16 13 1 7 5 9 2 8 4 6 3 10 9 12 26 22 23 31 28 14 24 32 27 29 5 9 33 17 18 21 20 30 25 985932 The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Seat Deck & Fuel Tank Group Footnote s 1 1722129 1 BRACKET, Seat 2 1722306 1 SEAT, 15" Back, Simplicity Logo 3 1722128 1 SUPPORT, Seat 4 172434 1 CLIP, Wire .
Hopper Group - Fixed Screen NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 11 17 15 19 12 18 14 16 13 20 21 29 22 24 30 37 35 39 32 38 18 36 33 40 41 47 45 49 42 4.
PART NO. DESCRIPTI ON REF NO QTY. Hopper Group - Fixed Screen Footnote s 1 1722590 1 ANGLE & BAR ASSEMBLY 2 1724411 1 FRAME ASSEMBLY 3 1925003 10 CAPSCREW, Hex Head Taptite, 1/4-20 x 1/2 4 1924009.
Hopper Group - Fixed Screen NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 11 17 15 19 12 18 14 16 13 20 21 29 22 24 30 37 35 39 32 38 18 36 33 40 41 47 45 49 42 4.
PART NO. DESCRIPTI ON REF NO QTY. Hopper Group - Fixed Screen Footnote s 44 1726414 1 HOPPER & SCREEN ASSEMBLY 45 1718016 1 SPRING, Extension 46 1960074 2 CLIP, Hair Pin 47 1922130 1 CAPSCREW, Hex.
Hopper Group - Serviceable Screen NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 11 17 15 19 12 18 14 16 13 20 21 27 25 29 22 28 24 26 30 31 37 35 39 32 38 18 36 3.
PART NO. DESCRIPTI ON REF NO QTY. Hopper Group - Serviceable Screen Footnote s 1 1722590 1 ANGLE & BAR ASSEMBLY 2 1724411 1 FRAME ASMY-HOPPER NEW BARON 3 1925003 10 CAPSCREW, Hex Head Taptite, 1/4.
Hopper Group - Serviceable Screen NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 11 17 15 19 12 18 14 16 13 20 21 27 25 29 22 28 24 26 30 31 37 35 39 32 38 18 36 3.
PART NO. DESCRIPTI ON REF NO QTY. Hopper Group - Serviceable Screen Footnote s 44 1724559 1 HOPPER & SCREEN ASSEMBLY 45 1718016 1 SPRING, Extension 46 1960074 2 CLIP, Hair Pin 47 1922130 1 CAPSCRE.
Mulching Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Center & position 2" (76 cm) below cutout. 6 4 1 3 5 2 1 2 7 8 9 11 10 986261 The above parts group applies to the following Mfg. Nos .: 2003 54 © Copyright Simplicity Manufacturing, Inc.
PART NO. DESCRIPTI ON REF NO QTY. Mulching Group Footnote s 1 1923341 3 CAPSCREW, Hex Head, 1/4-20 x 3/4 2 1916964 3 LOCKWASHER, 1/4 3 1723652 1 BRACKET, Mulching Plug 4 1723651 1 PLUG, Mulching 5 171.
Wheels & Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Fr on t Wh ee ls Rear Whee ls 2 3 4 6 4 7 8 9 5 5 10 1 11 12 12 13 15 16 5 18 17 19 9 20 14 W986263 The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Wheels & Tires Group Footnote s 1 1919394 2 WASHER 2 1722838 2 TIRE, 15 X 6.00 - 6, Super Turf 3 1664090 2 TUBE, 4.10/3.50 - 6 4 1717056 2 BEARING, Ball 5 172353 4 VALVE STEM & CAP ASSEMBLY 6 1722837 2 WHEEL, 4.
Decals Group - Brand & Model NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 6 7, 8 9 10, 11 12 1 5 3 2 4 B986263 The above parts group applies to the following Mfg. Nos .: 2003 58 © Copyright Simplicity Manufacturing, Inc.
PART NO. DESCRIPTI ON REF NO QTY. Decals Group - Brand & Model Footnote s 1 1722551 2 DECAL, Simplicity, Silver & Blue 2 1720454 1 DECAL, Touch Up, Deep Orange 3 1725679 1 DECAL, Baron 4 17176.
Decals Group - Safety & Common NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Back pl at e sho wn with m unch ing kit. 18 19 20 1 12 15 3 2 10, 11 13 9 5 6 7 8 19 12 14 17 16 8 4 C986263 The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. Decals Group - Safety & Common Footnote s 1 1725152 1 DECAL, Belt & Blade 2 1722806 1 DECAL, Ignition Switch 3 1723713 1 DECAL, Crusie / Lift 4 1724680 1 DECA.
40 inch Mower Deck - Belt, Idle Arm & Hi tch NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 28 29 30 31 17 16 15 32 1 2 4 3 6 6 7 8 14 10 9 11 12 18 26 20 19 25 24 23 22 21 27 5 15 10 16 17 10 13 5 5 5 5 5 986251 The above parts group applies to the following Mfg.
PART NO. DESCRIPTI ON REF NO QTY. 40 inch Mower Deck - Belt, Idle Arm & Hi tch Footnote s 1 1722678 1 V-BELT 2 101096 1 PULLEY, 4-1/2 OD 3 1919439 1 NUT, Hex Lock ESNA, 3/8-16 4 1722175 1 PLATE &a.
40 inch Mower Deck - Height Adjustment & Roller Bar (Seria l No. 1999 and Below) NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
PART NO. DESCRIPTI ON REF NO QTY. 40 inch Mower Deck - Height Adjustment & Roller Bar (Seria l No. 1999 and Below) Footnote s 1 1921977 2 CAPSCREW, Hex Head, 5/16-18 x 1-1/4 2 1960044 2 WASHER 3 1.
40 inch Mower Deck - Height Adjustment & Roller Bar (Seria l No. 1999 and Below) NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
PART NO. DESCRIPTI ON REF NO QTY. 40 inch Mower Deck - Height Adjustment & Roller Bar (Seria l No. 1999 and Below) Footnote s 45 1921159 1 CAPSCREW, Hex Head 1/4-20 x 2-1/4 46 1931335 2 CARRIAGE B.
40 inch Mower Deck - Height Adjustment & Roller Bar (Seria l No. 2000 and Above) NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
PART NO. DESCRIPTI ON REF NO QTY. 40 inch Mower Deck - Height Adjustment & Roller Bar (Seria l No. 2000 and Above) Footnote s 1 1921977 3 CAPSCREW, Hex Head, 5/16-18 x 1-1/4 2 1960044 3 WASHER 3 1.
40 inch Mower Deck - Height Adjustment & Roller Bar (Seria l No. 2000 and Above) NOTE: Unless noted otherwise, use the standard hardware torque specification chart.
PART NO. DESCRIPTI ON REF NO QTY. 40 inch Mower Deck - Height Adjustment & Roller Bar (Seria l No. 2000 and Above) Footnote s 45 1921159 1 CAPSCREW, Hex Head 1/4-20 x 2-1/4 46 1931335 2 CARRIAGE B.
40 inch Mower Deck - Housing, Arbors & Blade (Serial No. 1999 and Below) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque screws to 50-70 ft/lbs (68-95 Nm.) Torque screws to 50-70 ft/lbs (68-95 Nm.) RH LH Torque to 45-55 f t/lbs (61-75 Nm.
PART NO. DESCRIPTI ON REF NO QTY. 40 inch Mower Deck - Housing, Arbors & Blade (Serial No. 1999 and Below) Footnote s 1 1724600 1 COVER, Arbor, RH 2 1721132 1 GUARD, Extension 3 1675044 4 RIVET, P.
40 inch Mower Deck - Housing, Arbors & Blade (Serial No. 2000 and Above) NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque screws to 50-70 ft/lbs (68-95 Nm.) Torque screws to 50-70 ft/lbs (6 8-95 N m .) RH LH Torque to 45-55 ft/lbs (61-75 Nm.
PART NO. DESCRIPTI ON REF NO QTY. 40 inch Mower Deck - Housing, Arbors & Blade (Serial No. 2000 and Above) Footnote s 1 1724600 1 COVER, Arbor, RH 2 1721132 1 GUARD, Extension 3 1675044 4 RIVET, P.
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T or que Specification Char t FOR ST ANDARD MACHINE HARDW ARE (T olerance ± 20%) Hardware Grade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.
500 N. Spring Street / PO Box 997 Port Washington, WI 53074-0997 USA www.simplicitymfg.c om MANUFACTURING, INC. © Copyright Simplicity Manufacturing, Inc.
An important point after buying a device Simplicity Baron / 2400 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Simplicity Baron / 2400 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Simplicity Baron / 2400 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Simplicity Baron / 2400 you will learn all the available features of the product, as well as information on its operation. The information that you get Simplicity Baron / 2400 will certainly help you make a decision on the purchase.
If you already are a holder of Simplicity Baron / 2400, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Simplicity Baron / 2400.
However, one of the most important roles played by the user manual is to help in solving problems with Simplicity Baron / 2400. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Simplicity Baron / 2400 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
