Instruction/ maintenance manual of the product F10 Sears
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BURNERS MODEL F10 INSTALLATION MANUAL RIELLO 40 SERIES OIL BURNERS RETROFIT APPLICATIONS ONLY NON-RETROFIT APPLICATIONS If this burner is being installed in a packaged unit (ie.
TABLE OF CONTENTS TECHNICAL DATA ........................................... 1 Dimensions ........................................... 1 Specifications ......................................... 1 OIL BURNER COMPONENTS IDENTIFICATION ...................
RIELLO 40 F10 TECHNICAL DATA !_ B O L) D6012 DIMENSIONS Inches 10 5/16 12 8 1/32 3 15/16 5 10 7/16 mm 262 305 204 100 127 265 El 10 inch long (254 mm) tubes also available. SPECIFICATIONS FUEL: No. 2 Fuel Oil FIRING RATE: 1.45 to 2.95 GPH 4.7 to 9.5kg/h EFFECTIVE OUTPUT: 203,000 to 413,000BTU/h 59.
OIL BURNER COMPONENTS IDENTIFICATION RIELLO 40 SERIES F10 BURNER COMPONENTS 1. Lockout indicator lamp and Reset button 2. Primary control 3. Primary control sub-base 4. Pump pressure regulator adjustment screw 5. Motor 6. Capacitor 7. Air adjustment fixing screws 8.
ASSEMBLY OF AIR TUBE TO BURNER CHASSIS The air tube and drawer assembly are shipped in a carton separate from the burner chassis. Choose the proper air tube length to obtain the tube insertion for the specific installation. A) Remove the AIR TUBE and BURNER CHASSIS from their respective cartons.
B) Position the MOUNTING GASKET (3) between the flat surface of the UNIVERSAL MOUNTING FLANGE (10) and the appliance. Line up the holes in the UNIVERSAL MOUNTING FLANGE with the STUDS (4) on the appliance mounting plate and securely bolt the UNIVERSAL MOUNTING FLANGE to the plate.
METHOD 2 - SEMI-FLANGE COLLAR A) Follow item C from METHOD 1. B) Align the air tube and attached adjustable collar so air tube is centered in the burner access hole of the boiler/furnace unit. Mark the center of the two holes in the ADJUSTABLE COLLAR on to the front plate of the heating unit.
The burner may be controlled using either a DIRECT LINE VOLTAGE control circuit (120V AC 60 cycle) OR a LOW VOLTAGE control (24V AC 60 cycle) using a R8038A Honeywell switching relay or equivalent. Using the appropriate diagram below, make electrical connections to burner.
NOZZLE PLACEMENT A) Determine the proper firing rate for the boiler or furnace unit, consid- ering the specific application, then use the Burner Set-up chart on page 12 to select the proper nozzle and pump pressure to obtain the required input from the burner.
ELECTRODE SETTING IMPORTANT: THESE DIMENSIONS MUST BE OBSERVED AND VERIFIED. D6003 5/32" or 4 mm 5/32" to 13/64" or 4 to 5_ .................... -I-- tt_ TURBULATOR SETTING A) Loosen NUT (1), then turn SCREW (2) until the INDEX MARKER (3) is aligned with the correct index number as per the Burner Set-up chart, on page 12.
Riello manometers and vacuum gauges do not require any adaptors, and can be safely connected to the pump ports. An NPT (metric) adapter must be used when connecting other gauge models. D6179 SINGLE LINE (GRAVITY FEED SYSTEM) A) The burner is shipped configured for use in single line applications.
TWO LINE (LIFT SYSTEM) D6008 n 4 -I- 2 LINE (LIFT) SYSTEM - PIPE LENGTHS H 3/8" OD 1/2" OD FT 0.0 1.5 3.0 5.0 6.5 9.5 11 M 0.0 0.5 1.0 1.5 2.0 3.0 3.5 FT I 1151 1oo I 80 I 65 I 50 I 25 I 20 I M _T I 35 3301 30 3301 25 3301 20 2951 15 2301 8 1001 6 65 I Do not exceed pipe lengths indicated in chart.
PUMP PURGE NOTE: to protect the pump gears, it is advisable to lubricate the pump prior to purging a lift system. Apply oil through the VACUUM PORT (C). A) SINGLE LINE (GRAVITY FEED SYSTEM) A) Loosen the bleeder valve (A) until oil flows out. Tighten the bleeder valve securely and start burner.
SETTING THE AIR ADJUSTMENT PLATE A) Regulation of the combustion air flow is made by adjustment of the manual AIR ADJUSTMENT PLATE (1) after loosening the FIXING SCREWS (2 &3).The initial setting of the air adjustment plate should be made according to Column 5 in the Burner Set-up Chart.
COMBUSTION CHAMBER Follow the instructions furnished by the boiler/furnace manufacturer. Size retrofit application according to the appropriate installation codes (eg. CSA B139 or NFPA #31 ). NON-RETROFIT APPLICATIONS If this burner is being installed in a packaged unit (ie.
-I1 I 12 11 10 18 20 21 22 32 26 47 33 OPTIONAL 29 m.
-rl O I o"1 SPARE PARTS LIST NO. CODE 1 3007234 2 3006992 3 3006571 4 3006993 5 3005847 6 3007077 7 3007568 8 3007028 9 3007202 10 3007162 11 3005719 12 3006925 13 3007203 14 3007029 15 3007156 1.
FOR CANADA PRECAUTIONS AIR FOR COMBUSTION Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for combustion if the boiler/furnace room is enclosed. It may be necessary to create a window to permit sufficient air to enter the boiler/furnace room.
FOR USA PRECAUTIONS AIR FOR COMBUSTION Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for combustion if the boiler/furnace room is enclosed. An opening of at least twice the area of the flue should be available, or one square foot of area for every gallon of firing rate.
Riello Canada Inc. 2165 Meadowpine Boulevard Mississauga, Ontario L5N 6H6 Telephone :905-542-0303 Facsimile :905-542-1525 Toll Free :1-800-387-3898 Riello Corporation of America 35 Pond Park Road Hing.
An important point after buying a device Sears F10 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Sears F10 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Sears F10 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Sears F10 you will learn all the available features of the product, as well as information on its operation. The information that you get Sears F10 will certainly help you make a decision on the purchase.
If you already are a holder of Sears F10, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Sears F10.
However, one of the most important roles played by the user manual is to help in solving problems with Sears F10. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Sears F10 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center