Instruction/ maintenance manual of the product 055B Raypak
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Part No. 240428 CATALOG NO. 6100.52-K Effective: 3-01-00 Replaces: 3-15-99 ® OPERA TING AND INST ALLA TION INSTRUCTIONS Models 055B VERSA SP A and HOT TUB HEA TER This manual should be maintained in legible condition and kept adjacent to the heater or kept in a safe place for future reference.
Contents 2 PART ONE - Owner's Operating Instructions 2 SECTION 1 / START-UP PROCEDURES 2 Before Start-Up 3 Lighting Instructions & Shut-Off Procedures (manually lighted pilot MV) 4 Operating .
P ART ONE - OWNER'S OPERA TING INSTRUCTIONS SECTION 1 / START-UP PROCEDURES BEFORE START-UP BURNERS Clean main burners and air louvers of dust, lint and debris. Keep heater area clear and free from com- bustibles, flammable liquids and chemicals.
1. STOP! Read the safety information above. 2. Set the thermostat on the lowest setting. 3. Turn On/Off switch to the "Off" position. 4. Remove heater door panel.
TO TURN OFF GAS TO APPLIANCE 4 1. STOP! Read the safety information above. 2. Set the thermostat to the lowest setting. 3. Turn off all electric power to the appliance. 4. This appliance is equipped with an ignition device which automatically lights the pilot.
AFTER START-UP Feel the inlet and outlet pipes. Outlet pipe should be only slightly warmer than the inlet. It should not be hot. WARNING: Should overheating occur or the gas sup- ply fail to shut off, turn off the manual gas control valve to the appliance.
4. Make visual check of the burner and pilot flame. Flame pattern on the main burner and pilot is indicated in the previous illustration. Yellow flame means restriction of the air openings. Lifting or blowing flame indicates high gas pressure. Low flame means low gas pressure.
P ART 2 - INST ALLA TION / SER VICE INSTRUCTIONS SECTION 1 / RECEIVING EQUIPMENT On receipt of your equipment it is suggested that you visually check for external damage to the carton. If the carton is damaged, a note should be made on the Bill of Lading when signing for equipment.
8 ALL HEATERS For clearances from combustible surfaces, see chart below. Clearances from Combustible construction. Indoor Installation: Top* (Drafthood) - 35"; Vent - 6"; Back - 2"; Right Side - 6"; Left Side - 6"; Floor - 0. Outdoor Installation: Top* (Stackless Top) - unobstructed; Back - 2"; Sides - 6".
9 HIGH WIND CONDITIONS (OUTDOOR UNITS ONLY) In areas where high winds are frequent, it may be necessary to locate the heater a minimum of 3' from high vertical walls, or install a wind break so the heater is not in direct wind current.
VENT PIPING WARNING: Indoor boilers require a draft hood that must be connected to a vent pipe and properly vented to the outside. Failure to follow this procedure can cause fire or fatal carbon monoxide poisoning.
GAS SUPPLY CONNECTIONS Gas piping must have a sediment trap ahead of the heater gas controls, and a manual shut-off valve located outside the heater jacket.
12 PLUMBING FOR WATER CONNECTIONS LOCATION The VERSA heater requires water flow and posi- tive pressure to fire and operate properly. It must therefore be installed downstream of the discharge side of the filter pump. A typical installation is plumbed as follows: 1.
throughout its entire length and must pitch downward from the valve. No shut-off valve shall be installed between the relief valve and the drain line. Valve lever should be tripped at least once a year to ensure that waterways are clear.
SPK 14 WIRING DIAGRAM KEY Fig. # 8096 Fig. # S86/S8600 S86 S8600 PINK CONNECTOR BLUE CONNECTOR For 120 V input power to the unit, connect the black wire to the “L1” or hot leg of the power supply . Connect the white wire to the “L2” or neutral leg of the power supply .
WIRING DIAGRAM MILLIVOLT UNITS WITH MECHANICAL THERMOSTAT WIRING DIAGRAM MILLIVOLT UNITS WITH SOLID STATE THERMOSTAT Fig. # 2246e Fig. # 1934e 15.
16 WIRING DIAGRAM 152178 Model 055 IID BL BL BL.
SECTION 4 / SERVICING INSTRUCTIONS GENERAL LOCATION OF CONTROLS Drain Valve Solid State Thermostat & Ignition Control Pressure Switch Burner & Pilot Thermal Fuse CONTROLS/ADJUSTMENTS/REPLACEMENTS CAUTION: Label all wires prior to disconnection when servicing controls.
PRESSURE SWITCH ADJUSTMENT: 1. With pump and heater on, turn adjustment knob ( clockwise) until a click is heard from the gas valve. 2. Turn adjustment knob (counter clockwise) 1/4 turn. 3. Turn pump off and on several times. Heater should shut off immediately.
BURNER DRAWER REMOVAL 1. Shut off main electrical power switch to heater. 2. Shut off gas upstream of heater. 3. Remove front door. 4. Disconnect gas line from gas valve. 5. Remove (2) screws that mount burner tray to unit. 6. Disconnect wires that terminate at gas valve, and thermal fuse.
DESOOTING PROCEDURE CAUTION: SOOT IS COMBUSTIBLE. EXERCISE EXTREME CARE. NEVER USE A WIRE BRUSH. Soot can clog areas between fins and cause even- tual tube failure. Any sign of soot at the base of the burners or around the outer jacket indicates a need for cleaning.
SECTION 5 / TROUBLE SHOOTING GUIDE IMPORTANT NOTICE These instructions are primarily intended for the use of qualified personnel specifically trained and experienced in the installation of this type of heating equipment and related system components. Installation and service personnel may be required by some states to be licensed.
If pilot burner remains lit. Jump across pressure switch terminals If main burner does not fire, remove jumper Check for adequate water flow from filter Replace pressure switch Jump across thermostat If main burner fires, remove jumper If main burner does NOT fire.
ELECTRICAL (SOLID STATE THERMOSTAT MILLIVOLT) If the pool/spa/hot tub water is too cold, troubleshoot the system as follows: Check voltage at + and - terminals. VOLTAGE BETWEEN + 0.2 V and 0.75 V. (Polarity is critical) Set control to max. temperature.
ELECTRICAL (ELECTRONIC IGNITION IID) WARNING HIGH VOLTAGE For qualified Technicians ONLY NOTE: Some heaters may be equipped with an ignition module that shuts off pilot gas if pilot fails to light.
ELECTRICAL (SOLID STATE THERMOSTAT IID) If the pool/spa/hot tub water is too cold, troubleshoot the system as follows: Check voltage at 24 V terminals. VOLTAGE BETWEEN 21.5-28.5 V. Set control to max. temperature. After 2-3 cycles, check water temperature.
SECTION 6/REPLACEMENT PARTS LIST NOTE: To supply the correct part it is important that you state the model number, serial number and type of gas when applicable.
27 13-P 15-P IID MV 1-P 14-P 9-P 12-P 3-P 7-P 14-P 5-P Fig. #8132.0 Fig. #8133.0 1-V 7-C 1-C 2-C 13-H 12-H 11-H 6-H 5-H 4-H 10-H 1-S 2-S 3-H 7-H 2-H 2-V 4-S 1-R 5-M 3-S 7-M 6-C 5-C 3-C 1-M 2-M 2-B 3-B.
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LIMITED WARRANTY RAYPAK RESIDENTIAL SWIMMING POOL & SPA HEATERS GENERAL Raypak, Inc. warrants that all parts of this product will be free from defects in materials and workmanship under normal use.
Raypak, Inc. , 31111 Agoura Road, Westlake Village, CA 91361-4699 (818) 889-1500 FAX (818) 889-4522 Raypak Canada LTD , 2805 Slough Street, Mississauga, Ontario, Canada L4T 1G2 (905) 677-7999 FAX (905) 677-8036 Raypak Australia Pty. Ltd , 7 Geddes St.
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If you have not bought Raypak 055B yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Raypak 055B - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Raypak 055B you will learn all the available features of the product, as well as information on its operation. The information that you get Raypak 055B will certainly help you make a decision on the purchase.
If you already are a holder of Raypak 055B, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Raypak 055B.
However, one of the most important roles played by the user manual is to help in solving problems with Raypak 055B. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Raypak 055B along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
