Instruction/ maintenance manual of the product WBH16E Multiquip
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OPERA TION AND P AR TS MANUAL THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .multiquip.com SERIES MODEL WBH16 (GX390R T2QTT GASOLINE ENGINE RECOIL ST ART) MODEL WBH16E (GX390R T2QNB2 GASOLINE ENGINE ELECTRIC ST ART) Serial No.
P A G E 2 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) PROPOSITION 65 W ARNING Engine exhaust and some of its constituents, and some dust created of California to cause cancer , birth defects and other repr oductive harm.
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 3 T ABLE OF CONTENTS WBH16/WBH16E Power Buggy Proposition 65 Warning ........
P A G E 4 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 5 SAFETY INFORMA TION Do not operate or ser vice the equipment before reading the entire manual.
P A G E 6 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 7 SAFETY INFORMA TION PO WER BUGGY SAFETY D ANGER Engine fuel exhaust gases contain poisonous carbon mono xide.
P A G E 8 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) SAFETY INFORMA TION DO NOT operate the power buggy at excessiv e speeds.
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 9 SAFETY INFORMA TION ENGINE SAFETY W ARNING DO NOT place hands or fingers inside engine compar tment when engine is running.
P A G E 1 0 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 1 1 SPECIFICA TIONS T able 1. Specifications (P ower Buggy) Models WBH16/WBH16E Wheelbase 44 in.
P A G E 1 2 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) SPECIFICA TIONS T able 2. Specifications (Engine) Model GX390R T2QTT (Recoil Star t) GX390R T2QNB2 (Electric Star t) Bore X Stroke 3.
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 1 3 DIMENSIONS Figure 1.
P A G E 1 4 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 1 5 COMPONENTS 1. T ub or Bucket — Used for the transpor tation of material.
P A G E 1 6 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) BASIC ENGINE Figure 3. Honda GX390K1 Engine 1. Fuel Filler Cap — Remov e this cap to add unleaded gasoline to the fuel tank.
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 1 7 INSPECTION BEFORE ST ARTING 1. Read saf ety information at the beginning of manual.
P A G E 1 8 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) P ARKING BRAKE CHECK Check the brak es as outlined in the maintenance section of this manual.
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 1 9 OPERA TION ELECTRIC ST ART (WBH16E ONL Y) 1. Bef ore attempting to star t the power buggy , make sure that the saf ety kill switch (Figure 19) is not pushed in.
P A G E 2 0 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) OPERA TION 7. Make sure the choke le ver is in the OPEN position (Figure 10) before operating the power b uggy .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 2 1 P ARKING BRAKE/DIRECTI.
P A G E 2 2 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) OPERA TION EMERGENCY SHUTDO WN The WBH16/WBH16E is equipped with a safety kill switch.
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 2 3 2. When going up or down a slope, alwa ys tra vel in the f orward direction (Figure 22).
P A G E 2 4 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) MAINTENANCE ENGINE Ref er to the Honda engine owner’ s manual for specific inf or mation.
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 2 5 PUMP CONTROL LEVER ADJ.
P A G E 2 6 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) TROUBLESHOOTING T roubleshooting (P ower Buggy) Symptom P ossible Problem Solution Loss of P ower .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 2 7 TROUBLESHOOTING T roubleshooting (Engine) Symptom Possib le Problem Solution Diffi cult to star t, fuel is availab le, but no spark at spark plug.
P A G E 2 8 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) TROUBLESHOOTING T roubleshooting (Engine) - contin ued Symptom Possib le Problem Solution Weak in po wer , compression is proper and does not misfi re.
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 2 9 HYDRAULIC SYSTEM DIAGR.
P A G E 3 0 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) EXPLANA TION OF CODE IN REMARKS COLUMN The following section explains the diff erent symbols and remarks used in the P ar ts section of this manual.
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 3 1 SUGGESTED SP ARE P AR TS WBH16/WBH16E PO WER BUGGY WITH HOND A GX390RT2QTT/GX390R T2QNB2 ENGINE 1 to 3 units Qty .
P A G E 3 2 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 3 3 NAMEPLA TE AND DECALS NO .
P A G E 3 4 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 3 5 HYDRAULIC DRIVE ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 18058 V AL VE, DIRECTION CONTROL 1 2 18264M HOSE, DIRECTION V AL VE T O DR V .
P A G E 3 6 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) HYDRAULIC PUMP ASSY . HYDRAULIC OIL T ANK HYDRAULIC OIL FIL TER DIRECTION V AL VE SEE DUMP CYLINDER ASSY .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 3 7 HYDRAULIC PUMP ASSY .
P A G E 3 8 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 3 9 NO . P ART NO . P ART NAME QTY . REMARKS 1 18022 CYLINDER, HYDRA ULIC DUMP 1 2 491705 ZERK FITTING 2 3 511803 AD APTER, ELBO W 2 4 18020 HOSE, DUMP V AL VE T O HYD .
P A G E 4 0 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 4 1 NO .
P A G E 4 2 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 4 3 NO .
P A G E 4 4 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 4 5 NO . P ART NO . P ART NAME QTY . REMARKS 1 503978 POP RIVET AM-56 1 2 511474 F ASTENER, ACCESS DOOR 1 3 18008 DOOR, A CCESS 1 4 492355 SCREW , 1/4 NC X 1/2 IN.
P A G E 4 6 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 4 7 NO . P ART NO . P ART NAME QTY . REMARKS 1 511762 SCREW , HHC 1/2-13X8 1 2 511698 CLEVIS, ASSY .
P A G E 4 8 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 4 9 NO .
P A G E 5 0 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 5 1 NO .
P A G E 5 2 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 5 3 NO .
P A G E 5 4 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 5 5 NO . P ART NO . P ART NAME QTY . REMARKS 1 3336 SIGHT GA UGE, HYD . OIL T ANK 1 2 16477 CAP , HYD .
P A G E 5 6 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 5 7 BA TTER Y ASSY .
P A G E 5 8 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 5 9 FUEL ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 492622 W ASHER, LOCK 1/4 IN.
P A G E 6 0 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 6 1 NO .
P A G E 6 2 — W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V .
W B H 1 6 / W B H 1 6 E P O W E R B U G G Y ( S / N 1 1 0 4 0 1 & U P ) • O P E R A T I O N A N D P A R T S M A N U A L — R E V . # 0 ( 0 6 / 1 4 / 1 1 ) — P A G E 6 3 NOTES.
OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P ar ts Department 18910 Wilmington A ve. Carson, CA 90746 Contact: mq@multiquip .
An important point after buying a device Multiquip WBH16E (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Multiquip WBH16E yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Multiquip WBH16E - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Multiquip WBH16E you will learn all the available features of the product, as well as information on its operation. The information that you get Multiquip WBH16E will certainly help you make a decision on the purchase.
If you already are a holder of Multiquip WBH16E, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Multiquip WBH16E.
However, one of the most important roles played by the user manual is to help in solving problems with Multiquip WBH16E. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Multiquip WBH16E along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
