Instruction/ maintenance manual of the product DS650 Can-Am
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vmo2006 DS 650 X ang.FH8 Fri Mar 18 09:56:14 2005 Page 1 Composite C M Y CM MY CY CMY K.
This Operator’s Guide utilize s the fo llo win g s ymb ols to em p ha size parti cu lar in- formation: The Safety Alert Symbo l indi cat es a potenti al personal i njury hazar d. WA R N IN G Indicates a potential haz ard that, if not avoided , could result in serious injury or death.
FOREWORD Congratulations on your purchase of a new Bom bardier * recreational vehi- cle. It is backed b y the BRP war ran - ty and a netwo r k of authorized Bom - bardier A TV dealers re ady to prov ide the parts, service or accesso ries you may requi re.
T ABLE OF CONTEN TS While rea ding this Ope rator’s Guide, rem em ber that: WAR NING Indi cate s a pot enti al haz ard t ha t, if no t avo ided, co uld r esul t in seri ou s in- jury or dea th . N O T I C E.. .. ... ... .. ... ... .. ... ... .. .
6 ) F u e l T a n k C a p ..... ... .. ... ... .. ... ... .. ...... .. ... ... .. ... .. ... ... .. ... ... .. .. 6 6 7 ) I g n i t i o n S w i t c h . ... ... .. ...... ........ .. ... ... .. ... .. ... ... .. ... ... .. ... ... .. .. 6 6 8 ) I n d i c a t o r L a m p s .
C A R G O A N D T R A N S P O R T A T I O N .... ... ... .. ... ... .. ... ... .. ... .. ... ... .. ... ... .. 8 3 T R O U B L E S H O O T I N G ..... ... ... .. ... ... .. ... ... .. ... ... .. ...... .. ... ... .. ... .. ... .. 8 4 S P E C I F I C A T I O N S .
S k i d P l a t e ..... ... ... .. ... ... .. ... ... .. ... ..... ........ ... .. ... ... .. ... ... .. ... .. 1 1 8 F r o n t F e n d e r s ...... .. ... .. ...... ........ .. ... ... .. ... ... .. ... ... .. ... .. ... ... .. 1 1 8 F a s t e n e r s .
6 ___ __ __ _____ __ __ _____ __.
NOTICE This Operato r's Guide ha s been pre- pared to acquaint the owner/ operator of a new vehicle with the various ve- hicl e control s, mainte nance and safe operating instructions . It is indispens - able for the p roper use o f the produ ct.
INTROD UCTION Y our dealer should have provided y ou with some basic information on the particular controls and features of your new vehicle. Please take the time to study this Operator's Guide and all on-product warning labe ls as well as th e Safety Vi deocasse tte that came w ith t his vehicl e.
SA FETY INFORMA TION ____ __ __ ____ SA FETY INFORM A TION _ __ _____ __ __ 9.
SPECI AL S AFET Y MESSAGES THIS VEHICLE IS NOT A TOY AND CAN BE HAZAR DOUS TO OPE RA TE. This vehicle handles differently from other ve hicles inclu ding motorcycl es and c ars.
Never operate thi s vehicle on hi lls too steep for the vehicle or for y our abili tie s. P ract ice on s ma lle r hi lls before attempting larger hil ls. Always f ollow proper p rocedures for c lim bing hills as d e scrib ed further in this Operat or's G uide .
Never exceed the stated load lim- its for this vehicle including opera- tor , all other l oad s and added acces- sories. Cargo should b e properly distributed and secu r ely attached. Reduce speed a nd follow instruc- tions in thi s manual for ca rryin g car - go o r p u lling a t ra ile r .
OPER A TION W ARNINGS W hile rea ding t his Ope rat or ’ s G uide, reme mber tha t: WAR NING Indi cate s a pot enti al haz ard t ha t, if no t avo ided, co uld r esul t in seri ou s in- jury or dea th .
WAR NING V00A01Q POTENTIAL HAZARD Fa i l u re to f ol l o w the age r e com m end a t io ns fo r t hi s veh ic l e . WHA T CAN HAPPEN A l ack of respect for this age recommen dation can lead to severe injury or de a th of t he chi l d.
WAR NING V00A02Q POTENTIAL HAZARD Carrying a passen ger on th is vehi cle. WHA T CAN HAPPEN Gr e a tly r e du ce s y ou r abi l it y to bal a n ce a nd c o ntr o l th is v ehi cle. Could cause an ac cident, resulting i n harm to you an d/or your passen ger .
WAR NING V00A03Q POTENTIAL HAZARD Operating th is vehicl e on paved surfaces . WHA T CAN HAPPEN The A TV 's tires are designed fo r off-road use only , not for use on pavement. Paved surfaces m ay seriously affect hand ling and control o f th is vehicle, and m ay ca use th e vehi cle to g o ou t of con trol .
WAR NING V00A04Q POTENTIAL HAZARD Op er a ti ng thi s ve h ic l e on publ ic str ee t s, r o ad s or h ig hwa y s. WHA T CAN HAPPEN Y ou can collide with another vehicle. HOW TO A V OID THE H AZARD Never oper ate this vehicle on any p ublic street, road or h ighway , even a dirt or gravel o ne.
WAR NING V00A06Q POTENTIAL HAZARD Riding this vehicle without wearing an approved helm et, eye protection and prot ectiv e clothi ng. WHA T CAN HAPPEN The fo llow ing i tems co nc ern a ll A T V &.
WAR NING V00A07Q POTENTIAL HAZARD Riding t his v ehic le afte r consum in g alco ho l or drugs . WHA T CAN HAPPEN Coul d seri o usly af fect y our judg men t. Could cau se you to rea ct m ore slow ly . C ou ld a ff e ct yo ur b a la nce a n d per c ept i on .
WAR NING V00A08Q POTENTIAL HAZARD Operating this vehicle a t ex cessive s peeds. WHA T CAN HAPPEN Increases y our ch ances of los ing con t rol o f the vehicle, whi ch can result in an acciden t.
WAR NING V00A09Q POTENTIAL HAZARD Atte mpti ng w hee lies, jumps an d othe r stu nts. WHA T CAN HAPPEN I nc re a se s t h e c ha nc e o f a n a cc i de n t, inc lu di ng an ov e rt u rn . HOW TO A V OID THE H AZARD Never attem pt stunts, such as whee lies or jumps.
WAR NING POTENTIAL HAZARD Failure to inspect the vehicle before operati ng. Fai lu re to proper ly main tain t he vehicl e . WHA T CAN HAPPEN Increases the p ossibility of an ac cident or eq uipment da mage.
WAR NING V00A0BQ POTENTIAL HAZARD Rem oving ha nds fr om h andle bar or feet fro m th e foo tr ests dur in g opera - ti on . WHA T CAN HAPPEN Removing even one hand or foot can reduce your ability to con trol th e vehi cle or co uld cau se you to l ose y our balan ce and fall off the veh icle.
WAR NING V00A0CQ POTENTIAL HAZARD Failure to u se extra c are wh en oper ating this veh icle on un familiar terrain. WHA T CAN HAPPEN Y ou can come upon h idden ro cks, bumps, or h oles, without enou gh time to re a ct . C ou ld r e su lt i n the ve hi cl e over t u rn in g o r l os s o f cont r ol .
WAR NING V00A0DQ POTENTIAL HAZARD Failure to u se extra c are when o perating o n excess ively rou gh, slipper y or lo os e te rra in. WHA T CAN HAPPEN Coul d caus e loss of trac tion o r veh icle co ntro l, w hich c ould res ult in an accident, incl uding an o verturn.
WAR NING V00A0EQ POTENTIAL HAZARD T u rning impro perly. WHA T CAN HAPPEN V e hi cle c oul d g o out of c ont rol, c ausi ng a co lli sion or over t urn. HOW TO A V OID THE H AZARD Alwa ys fo llow pr op er p roced ure s for t ur ning as de scri be d fu rther in thi s Operator's Guide .
WAR NING V00A0QQ POTENTIAL HAZARD Operating o n ex cessively steep hills. WHA T CAN HAPPEN The vehicle ca n overturn more eas ily on extremely steep h ills than on level surfaces or small hills. HOW TO A V OID THE H AZARD Never ope rate this vehic le on hills too steep for the vehi cle or for your abil - iti es .
WAR NING V00A0FQ POTENTIAL HAZARD Clim bing h ills im pro per ly . WHA T CAN HAPPEN Could cause loss of control or cause vehicl e to o ver turn. HOW TO A V OID THE H AZARD Alwa ys fo llow pro per pr oced ures f or cli mbing h ills a s des crib ed furt he r in th is Op erator's Guide .
WAR NING V00A0GQ POTENTIAL HAZARD Go ing do wn a h ill i mprop er ly . WHA T CAN HAPPEN Could cause loss of control or cause vehicl e to o ver turn. HOW TO A V OID THE H AZARD Alwa ys fol low p rop er p roce dure s f or goi ng do wn hill s a s des crib ed f urt her in t hi s Operator's Guide .
WAR NING V00A0HQ POTENTIAL HAZARD Im proper ly cro ssing hi lls or turning on hi lls . WHA T CAN HAPPEN Could cause loss of control or cause vehicl e to o ver turn.
WAR NING V00A0IQ POTENTIAL HAZARD Stall ing, r olling ba ckw ard s or impro pe rly dis mount ing w hile c limb ing a hill. WHA T CAN HAPPEN Coul d re sul t in ve hicle ove rturn ing. HOW TO A V OID THE H AZARD Use prope r gear and mai ntain stead y speed when cl imbing a hill.
WAR NING V00A0JQ POTENTIAL HAZARD I mpr op e r ly op e rat i ng o ver ob s ta cl es. WHA T CAN HAPPEN Cou ld caus e loss o f contro l or a col lis ion. Could cause the vehicle to ove rturn. HOW TO A V OID THE H AZARD Before operati ng in a new area, c heck for obstacle s.
WAR NING V00A0KQ POTENTIAL HAZARD S kid ding or sli ding im pr op e rl y . WHA T CAN HAPPEN Y ou may lose con t rol of thi s vehicle. Y ou ma y also regain traction unexpectedly , which may cause the vehicle to ov ert ur n .
WAR NING V00A0LQ POTENTIAL HAZARD Operating this vehicle throug h deep or f ast flowing water . WHA T CAN HAPPEN T ires may f loat , c aus ing l oss of trac tion a nd l oss of cont rol , w hi ch coul d lead t o an ac cident.
WAR NING V00A0OQ POTENTIAL HAZARD Operating this veh icle with i mprop er tires, o r wi th imp roper or u neven tire pre ssure. WHA T CAN HAPPEN Use o f impr ope r ti res o n this vehi cle, or ope.
WAR NING V00A0NQ POTENTIAL HAZARD Ope ratin g t his ve hicl e w it h imp rop er mo dific ations . WHA T CAN HAPPEN Im proper instal lation of accessor ies or mo difi catio n o f this vehicl e may caus e cha nges in h and ling whi ch in som e situa tio ns cou ld lead t o an acci - den t.
WAR NING V02A02Q POTENTIAL HAZARD Ove rload ing t his vehicl e or carr yin g or towing cargo imp rop erl y . WHA T CAN HAPPEN Could cause c hanges in vehic le handling whic h could lead to an a ccident.
WAR NING V03M01Q POTENTIAL HAZARD T ra nspo rtin g inf lam ma ble o r dan ger ous mat er ial c an lea d to exp losi ons . WHA T CAN HAPPEN This c an cau se serio us inj ury or d eath. HOW TO A V OID THE H AZARD Never tran spo rt inflamma ble o r dang erous m aterial.
SAFETY W ARNING T o fully appreciate the pleasures and excitement of riding this vehicle, there are som e bas ic rules an d tips that you should f ollow .
Pr e- Op er ati o n Che ck WA R N I N G The pre-opera tion check is very impor ta nt prior t o ope rati ng the vehicle. Always ch eck th e p rop- er oper ation of c ritical co ntrols, safety features an d mech anical comp on ents be fo re star ting .
Clothi ng Actual w eather condi tions shou ld help you decide how to d ress. Howev er , it is important that the op erator alway s wear the app ropriate protective clothing and app arel, including an approved helmet, eye protection, boots, gloves, long sleeve d shirt a nd pa nts.
Car ryi ng Lo ad s An y load ca rrie d on th e veh icle wi ll affec t the sta bility an d co ntro l of the veh i- cle. For this reas on, do not exceed the lo ad limits of the vehicle's m anufacturer . Always mak e sure the load i s secured a nd canno t interfere with your proper c on- trol.
Observe the rule... “ w hat you take in, carry out ” . Do no t litter . D o not start campfires unless you have permi ssion to do so. .. and then only . .. away from dry areas. The hazards you may crea te on the trail may cause injury to others or yoursel f, even at a later date.
U ph i ll D r iv in g Due to configurati on, this v ehicle has exce llent cl imbing abili ty , so much so that tipover is pos sible before traction is l ost. For exa mple, its co mmon to en counter terrain situations where the to p of the hill has eroded to a po int that the hill peak rises very sharply .
T o m aintain proper control it is s trongly advised tha t you keep yo ur hands on the handleba r and w ithin easy reach of al l controls. The same hol ds true fo r your feet. T o m inimize the possibility of any leg or foot inju r y , keep your feet on the footrests at all times.
V00A0VL Water wil l affect the braki ng abili ty of your vehicle . M ake su re you dry the brakes by applyi ng them several ti mes after the vehicl e leave s the water . Mud or marsh lands ma y be encou ntered near wa ter . Be prepa red for sudd en “ holes ” o r changes in depth.
When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety fl ag. This will help make y our location m ore visible t o others over the next sand dune .
Uphill Keep your bo dy weight forw ard towards th e top of the hill. Ke ep your feet on the footpegs and shift i nto low gear then acc elerate and when necessary , change gear quickly as you climb. Do not over-speed since this may c ause the front of the vehicle to lift fr om the grou nd and fall back on yo u.
Downhill Keep your body weigh t rearwards. Apply the brake gradua lly to prevent skid ding. Do not “ coast ” dow n the slope using solely engine compression or in neutral gear .
Side Hilling This is one of the m ost ri sky types of riding since it may drastically change the balance of the veh icle. It should be avoided where ver possible. If it is ne cessary to do so howev er , it is important that you AL WA YS keep y our body wei ght on the upside of the slope .
Changing t he wheel and /or tire siz e may a ffect the sta bility of the ve hicle. Incor - rect tire pressure m ay lead to blow outs or cause a tire to move around on its rim and become lost or damaged. W heels or tires which are damaged shoul d always be replaced.
HANG T AG This vehicle comes w ith a hang tag and labels containing importa nt safety infor - mation. Any person who ride s thi s vehicle shou ld read and un derstand this information before riding.
L OCA TI ON OF T HE I MPO R T ANT L AB E L S The following labels are on yo ur vehi cle and they should be cons idered perma- nent parts of the vehicle. If m issing or dam aged, th ey can be replaced free of charge. See an authorized B omb ardier A TV de aler .
LA BEL 1 V01M01Z LA BEL 2 V01M02Z LA BEL 3 V02M05Y LA BEL 4 V02M06Y LA BEL 5 V01M07Z LA BEL 6 V02M0GY 54 ____ __ ___ __ SA FET Y INFOR M A TIO N _ _____ __ __ _.
LAB EL 7 704 901 07 5 LA BEL 8 512 060 13 8 While reading this Operator’s Guide, reme mber that: WAR NING Indi cate s a p otent ial h az ard t hat, if not avo ided, c ould r esult in seri ous in- jury or dea th .
56 ____ __ ___ __ SA FET Y INFOR M A TIO N _ _____ __ __ _.
VE HI CLE INFORMA TION _____ __ __ ____ __ ___ ___ 57.
HOW T O IDENT IFY YOUR A TV The main componen ts of your vehi- cle (engine and frame) are identified by different serial numbers. It may sometimes become n ecessary to locate these numbe rs for warranty purposes or to trace your vehicle i n the ev ent of loss.
NOISE EMI SSI ON CONT ROL SYSTEM REGUL A TION T amp eri ng with No ise C ontro l Sys tem is Pro hibi ted! U.S. Federal law and Canadian provincia l laws ma y prohibit the fol lowing acts or the causing there of: 1.
EMISSI O N RE QUIR EMENTS The California Air Resources Boa r d (CARB) requires that you r A TV comp lies with applicable ex haust emissio ns stand ards during its useful life, wh en operated and maintained accordi ng to the instructi ons supplied.
CONTROLS/ COMPON ENTS/I NSTRU MENT NO TE: Some controls/ins tr um ents/equipmen t ar e optional. V02A19L 1 16 14 6 13 5 19 15 4 21 9 7 8 18 17 5 3 2 6 _____ __ __ ____ __ ___ ___ 61.
V02A1CL 10 6 13 17 19 20 11 14 12 16 14 20 19 21 62 ____ __ ___ ____ __ __ _____.
W hile rea ding t his Ope rat or ’ s G uide, reme mber tha t: WAR NING Indi cate s a pot enti al haz ard t ha t, if no t avo ided, co uld r esul t in seri ou s in- jury or dea th . WA R N I N G This A T V may exceed the p erfor- mance o f other A TVs yo u may have ridden i n the past.
V02I02Z 1 2 1. Brake lever 2. T o ap pl y bra ke 3) Clutch L ever Located on the left side of handleb ar . When com pressed, the clutch is dis- engage d. Whe n released, the clutch is engaged. V02D02Y 1 3 2 1. C lutc h leve r 2. T o di sen ga ge 3. T o engag e WA R N I N G Always release the th rottle when shifting g ears.
T o rele ase mech anism: S queeze front brake lever . Lever l ock shoul d automaticall y return to its original po- sition. Front brake l ever sho uld r eturn to rest po sition. 5) Multi-F uncti on Sw itch The multi-function switch is located on the left sid e of ha ndlebar .
6) Fuel T a nk C ap Unscrew counterclockw ise and re- mov e cap to a llo w fuel ta nk fi llin g t h en fully tighten clockwise. WA R N I N G Alwa ys st op engi ne be fore re - fueling.
V02I0WZ 1 1. Fr on t bra ke f lui d re serv oi r 10) Fue l V alv e Located on right side und er fuel tank. It is a 3 -po sitio n rotary val ve : O FF , ON, RES. Rotate the knob to align i ts point- er with ON, OFF or RES. OFF Stops fue l s upply to carburetor .
12) T o ol B ox The tool box is loca ted in the service compartment, nea r the air box. V02A0MY 1 2 1. St ora g e compa r tm en t 2. A ir bo x The tool box contains tools for ba- sic maintenance a nd this Op erator ’ s Guide .
V02L07Y 2 1 1. Se at ta b 2. B ody h oo k WA R N I N G Period ical ly ve rify t he sea t lock pin and tighten i f needed . M ake s ure se at i s se cu re l y la t ch ed b ef or e r id - in g. 14) Foo tpe g Located on both sides of the vehi cle. V02L0NY 1 1.
V02I01Z 1 1. En gi ne/t rans m issi on o il ta nk c a p WA R N I N G The oil tank can be ho t. Do not t o u c hw i t hy o u rh a n d s . 18) T a chom eter The tacho meter is located o n the left side of th e control panel. V02I0TY The tachometer i ndicates the r evolu- tion per minute (RPM) of the engine.
T o remove the radiat or cap , press and turn it counterc lockwise. Rev erse the re m o v al pr oc ed u re t o in s ta l l . V02C4VY _____ __ __ ____ __ ___ ___ 71.
LIQUIDS W hile rea ding t his Ope rat or ’ s G uide, reme mber tha t: WAR NING Indi cate s a pot enti al haz ard t ha t, if no t avo ided, co uld r esul t in seri ou s in- jury or dea th . NO TE: This section specifies the rec- ommend ed liquids and p rocedures to check their levels.
NO TE: The same o il lubricates b oth engine and transmission. For im- proved overall performance a nd wear protection use XP-S 5W40 sy nthetic 4-stroke oil (P/N 293 600 039).
V02C3MY 1 LH SID E OF DA SH 1. Dip st ick With vehicl e on a l evel su rface, start engine and let it running, around 1 minute, then stop engine. Chec k oil leve l as f ollow s: 1. Unscrew dipstick o ut and wipe clean. 2. Screw dipstick until i t bottom s.
NO TE: W hen check ing level at tem- perature lower tha n 20 ° C( 6 8 ° F) , i t ma y be s lig htly lo we r t han M IN . ma rk. Re mov e fille r cap th en ad d coo lant u p to MAX. mark if required. Use a funne l to avoid spillage. Do not overfi ll.
Ba ttery This veh icle is equippe d with a dry type battery that requires no mainte- nance. Refe r t o MAI NTENANCE secti on to re - move or install the battery .
BREAK-I N PE RIOD Engi ne A break-in perio d of 10 operating hours is required before running the vehicle at sustained full throttle. CAUT ION: Never mix oil wit h fuel. This vehicle has a 4-str oke engine. Oil mu s t be a dde d to oi l tan k o nly . During this period, max imum throttle should not e xceed 3/4.
OP ER A TING I NST R UC T I ON S Ge ne ra l This vehicle has five-forward gears. T o allow engine starting, the transmis- sion m ust be on NEUTR AL or squeeze the clutch lever to start in any gear . Pr e- Op er ati o n Che ck WA R N I N G The pre-opera tion check is very impor ta nt prior t o ope rati ng the vehicle.
Press start button an d hold until en- gine starts. Rele ase start button immediatel y when engine has started. WA R N I N G Do not apply th rottle while st art- in g. After a few second s, move the lever to half position. NO TE: Overus ing choke may flood en- gine and make it hard to start.
T o upshi ft to a hig her g ear , put the end of yo ur boot under gears hift lever a nd lift u p the ped al on e full stroke. T o down shift, lean the tip of the gea rshift peda l and d epress pe dal one full stroke. V02D05Y WA R N I N G Always release the th rottle when shifting g ears.
SPECI AL PROCEDU RES Floo ded En gine When the en gine does not start after several attempts, the e ngine may be fuel flooded. P roceed as follows . T urn ignition sw itch to ON and e nsure choke is not appli ed. Ensure the transmi ssion is in NEU- TRAL or sq ueeze the clutch lever .
V02C4DY 1 1. O il inlet ho se WA R N I N G The e ngin e and t he en gine oil can be very ho t. Wa it until en gine or en gi ne oil has co ol ed off . Lower oil inlet hos e until a little quan- tity of oi l flows w ithout a ir bub bles. Replace oil inlet hose a nd tighten clamp properl y .
CARGO AND TR ANSPORT A TION W hile rea ding t his Ope rat or ’ s G uide, reme mber tha t: WAR NING Indi cate s a pot enti al haz ard t ha t, if no t avo ided, co uld r esul t in seri ou s in- jury or dea th . Cargo WA R N I N G Th is vehicl e is not designed o r manu fac ture d to c arry c argo or tow a trai ler .
TR OUBLE SHOOTI NG EN GINE DO ES N OT TUR N 1. Ig niti on switc h is i n the OFF posi tion. – Place switch to the ON pos ition. 2. T ransm ission is no t set on NE UT RAL. – Set transmission e ither in NEUTRAL or s queeze the clutch le ver . 3. We ak ba tte ry or lo ose co nne ctio ns.
ENGIN E LACKS ACCE L ERA TIO N OR POWER (c ont ’ d) 4. En gi ne i s ov erhe ati ng. – Check ENGINE OV ERHEA TING in SP ECI AL PROCEDU RES. – If overheating persists, conta ct an authorized Bombardier A TV deale r . 5. A ir fil ter /box p lugg ed or dirty.
VEHICLE CANNOT RE ACH FULL SPEED (c o nt ’ d) 3. A ir fil ter /box p lugg ed or dirty. – Check a ir fil ter and cl ean if necess ary . – Check liquid/de posits in air box dra in tube. – Check th e position of the air intake tube . TRANSMISSION DOES N OT SHIFT SMOOTH L Y 1.
SPE C IF ICA TIO N S MOD E L DS65 0™ X ENGINE Ty p e BRP – Rot ax, 4 st rok e. Double over head camsha ft engin e, bush ch ain dri ve Number of cylin der Singl e cylinder Number o f v alves 4 bucket tappet -operat ed val ves Displa cement 653 c c ( 39.
MOD E L DS65 0 ™ X ELECTRICAL Make Denso Magneto genera tor Ty p e 29 0 W @ 6000 RPM I gni t i on t ype Breakerl ess high vol tage condenser i gniti on syst em with elec troni c spark adv ance I gni t i on t imi n g Not adjust able Engine RPM li mit er 7900 RPM (any gear in forward) Make NGK Ty p e DR 8 EA Spark p lug Gap 0.
MOD E L DS65 0™ X TIRES Front 35 kPa (5 PSI ) recom mended Pressur e Rea r 35 kPa (5 PSI ) recom mended Front 22 x 7 – 10 Size Rea r 20 x 10 – 9 WHEELS Front 10 x 5.
MOD E L DS65 0 ™ X LIQUIDS Oi l t y p e (engine a nd tr ansmi ssi on) SAE 10W40 4 – strok e min eral -base d. API class ifi cat ion SG, SH or SJ or XP-S 5W40 syn theti c 4-s troke oi l Do not use other syn thetic oi l, syntheti c blend oil or sp ecia l additi ve.
MAINTENANCE INFORMA TION _____ __ __ ____ __ ___ ___ 91.
MAINTENAN CE CHART The mai ntenance is very impo rtant, if you are not familiar with s a fe se r vice prac- tices and a djustme nt procedures , see your authorized Bom bardier A TV dealer . PER I ODI C MAI NT E NA N CE C HA RT INI TIAL INS PECTIO N 10 H OR 30 DA YS OR 400 K M (250 m.
PER I ODI C MAI NT E NA N CE C HA RT INI TIAL INS PECTIO N 10 H OR 30 DA YS OR 400 K M (250 m.) (T o be per fo rmed by an aut h ori ze d BR P A TV de ale r . The in it i al mai nt en an ce is very impo r tan t an d mu st no t be ne gl ected. ) 25 H O R 1 25 0 K M ( 800 m .
PER I ODI C MAI NT E NA N CE C HA RT INI TIAL INS PECTIO N 10 H OR 30 DA YS OR 400 K M (250 m.) (T o be per fo rmed by an aut h ori ze d BR P A TV de ale r . The in it i al mai nt en an ce is very impo r tan t an d mu st no t be ne gl ected. ) 25 H O R 1 25 0 K M ( 800 m .
PER I ODI C MAI NT E NA N CE C HA RT INI TIAL INS PECTIO N 10 H OR 30 DA YS OR 400 K M (250 m.) (T o be per fo rmed by an aut h ori ze d BR P A TV de ale r . The in it i al mai nt en an ce is very impo r tan t an d mu st no t be ne gl ected. ) 25 H O R 1 25 0 K M ( 800 m .
GENER AL W hile rea ding t his Ope rat or ’ s G uide, reme mber tha t: WAR NING Indi cate s a pot enti al haz ard t ha t, if no t avo ided, co uld r esul t in seri ou s in- jury or dea th . WAR NING Unles s otherw ise s peci fied, eng ine sh ould no t be runnin g for all main te- na nc e proc e du res .
ENGINE /TRANSM ISSION Among other thin gs, this section gives the procedu res to replace the liquids. Refer to LIQUIDS for procedures to che ck l eve ls a nd re fill. Oi l Cha nge and O il Fi lt er Re pl acem e nt Oil and filter are t o be replaced at the same time.
V02C05Y 1 BE HIND OI L FIL TER 1. B lee ding s c rew Reinstal l all re moved parts then start the engine. C heck if the RE D indica- tor lamp stays ON. If so, repeat the bleeding procedu re. I f the RED indica- tor lamp s tays conti nually ON, sto p the engine and s ee an authorized B om- bardier A TV d ealer .
Spark Arrest er The m uffler must be period ically purged of accumulated ca r bon. S ee the MAIN TENANCE CHAR T . Removal WA R N I N G Never run en gine in an enclosed area. N ever perfo rm this o pera- tion imm ediately a fter the en gine has been r un because exhaust s ys- tem is ve ry hot.
V02C08Y Be sure that woo l is in place wh en inse rtin g gril l. Align grill pro perly in bottom of muffler shell. Radiator Inspect ra diator fins. They must be clean, free of mud, dirt, leaves and any other depos it t hat would prevent the radiator to c ool prope rly .
CARBURET OR See an autho rized Bombardier A TV deale r each year or a fte r using the vehicle 100 hours or after 5000 km (3100 m. ) to verify and clean the fue l syste m.
AIR I NT AKE SYSTEM Ai r Fi lter Cl ean in g/ Dr ai ni ng Periodically inspect air fi lter box dra in tube for li quid or de posits. V02A0CY 13 2 1. A ir fil ter bo x 2. D rain tu be 3. Cl amp NO TE: If vehicl e is used i n dust y ar - eas, inspect more frequently than sp ec if ied i n M AI N TE N AN C E CH ART .
V02A0ZY 2 1 3 1. Cl amp 2. Air fil ter an d foam 3. Scre w driver cap Pour cleaning solution (P/N 219 700 341) or an equiva lent into a bu cket. Put th e filter in t o soa k. While fil ter soaks, clean insi de of air box. Rinse air filter and foam with warm wa te r .
ELEC TRI CA L WA R N I N G Unles s ot herw ise i ndica ted , al- ways tur n ignitio n switch to the OFF po sit ion bef ore per fo rming any maintenan ce or repair on elec- t rical syste m. Ba ttery Clea ning Clean b attery post w ith a wire brush.
A15E0KY 1 2 TYP ICAL 1. Fus e 2. C hec k if m el ted Bulb Replacement Always check light operation after re- placement. Head lam p If t he headlamp bulb is burnt: – Remove fron t f ascia. – Remove rubber boot. V02G1MY – Push and turn counterclockw ise bulb socket ring the n remov e the bulb.
V02A06Y 22 1 1. Lens 2. Scr ews Push bulb in and hold whi le turning counterclockw ise to releas e. Install the new bul b by first pushing i n wh ile t urn in g clo ckw ise. Auxiliary Headlight Disconne ct the auxiliary headlight then remove it from support.
NO TE: A L WA YS USE A 35 W A TTS BULB. If a 55 watts bulb is used, the regulator mig ht not be able to recharge the battery properly . Properly re install removed parts i n the reverse order of th eir removal. CAUT ION: Ne ve r to uch glass por- ti on o f a n hal ogen bul b wit h bar e finge rs, it shor tens its op erat ing life.
DRIVE T RAIN S w i n gA r m a n dW h e e lH u b Inspectio n Check thes e parts for damages (cracks , excessi ve pla y or cor rosion pin-holes ) at each 25 hours or at each 1250 km (800 m.). If one o f thes e damages i s detected DO NOT USE THE VEH ICL E AND SEE AN A UTHO- RI ZED BOMBARDI ER A TV DEALER.
V02H16Y 1 2 43 1. D rive c hain 2. Ad ju ste r lo c k 3. Sp roc ket h ub 4. Eccentr i c axl e housi ng T urn the axle forward to increase or backward s to decrease chai n free play . NO TE: Correct chain free p lay adjust- ment is 19 to 25.4 mm (3/ 4 to 1 in) at midway betw een s prockets.
Ti r e s / W h e e l s WA R N I N G When the tires a re repl aced, never install a bias ti re with a radial ti re. This co mbi n ed app licat ion ma y create handling an d/or stability probl ems . D on o tm i xt i r e so fd i f f e r e n ts i z e and/or desi gn on the same axl e.
STEERI N G SYSTEM Thrott le Ca ble L ubricati on The throttle cable must be lubr icat- ed with Bomba r dier cable lubricant (P/N 293 600 041) or an e quivalent. WA R N I N G Always us e a silicone-b ased lu- bri c ant . U sin g a n ot he r lu b r ica n t (like water-based lub ricant) could cause the throttle lever/cable stick- ing or stiffness.
V00I03Y Insert the ne edle of spray ca n in the cable luber ho le. WA R N I N G Always w ear eye protection a nd gloves when you lub ricate a cable. NO TE: P lace a rag around the cable luber to prevent the lubricant splash. Put th e lu bric ant un til it passes through th e cable.
V02D03Y A A. 68 t o 75 m m (2 -1 1/16 to 2 -31 /3 2 in) Adju st cable fre e play . V02D04Y A A . 3 . 5±0 . 5m m( 9 / 6 4±1 / 6 4i n ) Clutc h Ca ble Lubrica tion Remove the cable from the engine. Remove the cable from the h and lever . Put the cable luber (P/N 529 035 738) or an e quivalent o n the cable.
SUSPE NSION CAUT ION: T he DS 650 X a re equ ippe d wit h shock prot ectors . Open o r rem ove them w hen the amb ient tem pe ratu re is hi gh or when the vehicle is used int ensi ve- ly . O therwise, performance d egr a- dati on or dam a ge can be c ause d to the shock absorbers.
V02J02Y A A A. Same l ength Rear Shock WA R N I N G The r ear shoc k inc ludes a dam pe r unit tha t co ntai ns hig h pres sure ni - t ro ge n ga s. Do no t at t emp t to d is - assemble the damp er . Do n ot dis- pose o f it. See an aut hori ze d Bom - bard ier A TV dea ler .
Pre l oa d A dj ust ment : To reduc e: T urn the shock spring adju ster count erclo ckwi se for a light load and smooth condi tion. To inc rea se: T urn the shock spring ad juster cl ockwi se for a fir mer ride and r ough condi tion.
BRAKES Front a nd Re ar Brake s The front and rear brakes are hydr aulic disc types. These b rakes are self-ad- justing and require no adju stment. Check brak e li ne fittings tightness be- fore every ri de.
BODY/FR AME Engi ne Are a Check engi ne area for an y damage and leaks. E nsure all hose clamps are prope rly secured and no ho se is cracked, kinked or otherw ise dam- aged. Inspe ct muffler , battery and reservoir fastenin g de vices. C heck electrical connection s for co r rosion and tig htness.
W ARRANTY _____ __ __ ____ __ ___ ___ 119.
BRP LIMI TE D WARRAN TY NOR TH AMERICA: 2006 BO M BA RD IER † AT V 1) SCOP E O F T HE L IMITE D WARR AN TY Bombardier Recreational Produc ts Inc. (“BRP”)* w arrants its 2006 Bom bardier A T Vs from d efects in material or work manship fo r the period and under the con- di ti on s des cr i b ed be l o w .
4) WHA T TO D O TO OBT AIN WA RRA NT Y COV ER AGE The c ustomer mu st notify a servicing Bomba rdier A TV de aler within tw o (2) day s of the appearance of a defect, and provide it with r eason able access to the prod- uct and reasona ble opportunity to rep air it.
7) LI MIT A TI ONS O F LIAB ILITY THIS W ARRANTY IS EXPRES SL Y GIVEN AND ACCE PTED IN LIE U OF ANY AND ALL O THE R WA RRAN TIE S, EXPRES SED OR IMPLIE D, INCLUDING WIT HOUT LI MIT A TION ANY W ARRANTY OF MERCHA NT ABILI TY OR FIT NESS FOR A P A RTICULAR PU RPOSE.
9) CONS U MER A SSI ST ANC E a) In the event o f a controv ers y o r a dispute in connec tion w ith this l imited w ar - ranty , BRP suggests that you try to resolve the issue at the dealership level . We recom mend discussing th e issue with the authorized dealer's s ervice manager or o wner .
BRP INTERN A TIONAL LIMIT ED W ARRANTY : 2006 BO M BA RD IER † AT V 1) SCOP E O F T HE L IMITE D WARR AN TY Bombar dier Recreation al Products Inc. ( “ BRP ” ) wa rrants its 2006 Bom bardier A T Vs from d efects in material or work manship fo r the period and under the con- di ti on s des cr i b ed be l o w .
4) WHA T TO D O TO OBT AIN WA RRA NT Y COV ER AGE The c ustomer mu st notify a s ervicing Bom bardier A TV d istributor/dealer w ithin two (2) days of the appearance o f a defect, and provide it with reasonable access to the product and reas onable opportunity to repair it.
7) LI MIT A TI ONS O F LIAB ILITY THIS W A RRANTY I S EXPRE SSL Y GIVEN AND AC CEPT ED IN LI EU OF ANY AND AL L OT HE R W AR RAN T IE S, E XP RE SS ED O R IM PL IE D , I NC LUD I N G WIT H OUT LIMIT A T ION ANY W ARRANTY OF MERC HANT ABI LIT Y OR F ITNES S FO R A P AR- TICUL AR P UR PO SE .
PRIV ACY OBLIGA TION/DISCL AI M ER We wish to inform you tha t your coordinates will be used for safety a nd warranty purposes. Sometimes, we also us e the coordinates of our clients to i nform them about our produc ts and to present th em offers.
128 ___ __ ___ ____ __ __ _____.
CHANGE OF ADDRESS/O WNERSHIP If your add ress has change d or if you are the new owner of the A T V , be sure to notify B RP by ei ther: – ma ilin g t he ca rd be low ; – calling at (715) 848- 4957 (USA ) or (819) 566-3366 (Canada ); – notifying an authorized Bom bardier A TV dealer .
V00A2G AFFIX PROPER POST AGE Bombardier Recreational Products Inc. WARRANTY DEPARTMENT 75, J.-A. Bombardier S treet Sherbrooke, Québec Canada J1L 1W3 130 ___ __ ___ ____ __ __ _____.
CHANGE OF ADDRESS/O WNERSHIP If your add ress has change d or if you are the new owner of the A T V , be sure to notify B RP by ei ther: – ma ilin g t he ca rd be low ; – calling at (715) 848- 4957 (USA ) or (819) 566-3366 (Canada ); – notifying an authorized Bom bardier A TV dealer .
V00A2G AFFIX PROPER POST AGE Bombardier Recreational Products Inc. WARRANTY DEPARTMENT 75, J.-A. Bombardier S treet Sherbrooke, Québec Canada J1L 1W3 132 ___ __ ___ ____ __ __ _____.
AT V M ODEL No. VEHICLE IDENTIFICATION NUMBER (V. I.N.) ENGINE IDENTIFICATION NUMBER (E.I.N.) Owner: Purch ase D ate YEAR MONTH DA Y Warran ty Expiry Date YEAR MONTH DAY To be completed by the dealer at the time of the sale. DEALER IMPRINT AREA NAME No.
vmo2006 DS 650 X ang.FH8 Fri Mar 18 09:56:14 2005 Page 1 Composite C M Y CM MY CY CMY K.
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