Instruction/ maintenance manual of the product 97A2A-AP Arctic Industries
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The illus trations used in this Parts Manua l are for reference to repla cement part numbers only and are not to be used for assembly . For assembly proc edures, use Arctic Cat Service Manua ls. Underli ned part numbers are new for the 1997 model year.
BODY PANEL ASSEMBLY 0732-9 11 1 0506-168 1 Panel, Fende r - Front 2 0406-271 1 Cover, Radiator Acce ss 3 0506-170 1 Flair, Fen der - Front Righ t 0506-171 1 Flair, Fen der - Front Lef t 4 0423-074 4 T.
TAILLIGHT ASSEMBLY (Complete Tai llight Assembly p/n 0409-0 02) 0732-3 36 1 0109-460 1 Bulb, Stop Taillight 2 0409-011 1 Taillight w/Socket Assembly 3 0409-012 1 Gasket, Taillight 4 0409-007 1 Lens, Taillight 5 0409-010 2 Screw, Machine 6 0623-301 2 Screw, Self-Tapping 7 8053-212 2 Washer, Lock D11 Ref.
DECALS 0732-9 14 1 0411-058 1 Decal, Warning - Front Rack Load 2 0411-038 1 Decal, “Bearcat” - Front 3 0411-003 1 Decal, Shift Pattern 4 0411-045 1 Decal, Warning - Turn 5 0411-008 1 Decal, Warnin.
FRAME AND RELATED PARTS 0732-9 15 1 0409-001 2 Headlight 2 8424-802 6 Nut, Lock 3 0409-005 2 Bulb, Headlight 4 8053-242 2 Washer, Lock 5 8408-850 2 Screw, Cap 6 0406-280 1 Panel, Belly 7 0406-261 2 Yo.
SEAT ASSEMBLY 0732-3 42 1 5990-012 1 Seat - Assembly (inc. 2-11) 2 0506-0 54 1 Cover, Seat 3 0506-0 56 1 Foam, Seat 4 0506-1 67 1 Base, Seat - Assembly (inc.
STEERING ASSEMBLY 0732-9 16 1 0409-013 1 Cover, Key 2 8477-616 3 Screw, Machine 3 0405-037 1 Plug, Instrument Pod 4 0423-052 1 Collar, Body 5 3430-013 1 Switch, Ignition - Assembly (in c.
FRONT SUSPENSION ASSEMBLY 0735-7 62 1 0603-033 2 Retainer, Spring 2 0403-034 2 Shock Absorber - Front (inc. 3-4) 3 0604-3 10 8 Bushing, Shock Absorber 4 0403-0 28 4 Sleeve, Shock 5 8424-802 12 Nut, Lo.
REAR SUSPENSION ASSEMBLY 0732-9 19 1 8409-060 2 Screw, Cap 2 8409-000 2 Screw, Cap 3 0504-001 3 Arm, Swing 4 8428-002 8 Nut, Lock 5 8409-055 1 Screw, Cap 6 0504-005 1 Arm, Swing 7 0403-027 2 Retainer, Spring - Lower 8 0404-008 2 Shock Absorber - Rea r (inc.
WHEEL AND TIRE ASSEMBLY 0732-3 32 1 0402-148 1 Wheel and Tire Assembly - Fron t Right (inc. one No. 2-5) 0402-149 1 Wheel and Tire Assembly - Fron t Left (inc.
MECHANICAL BRAKE ASSEMBLY 0732-3 37 1 0436-099 1 Mechanical Brake Assembly (inc. 2-7) 2 0402-1 28 1 Caliper, Mechanical Brake - Assembly (inc. 2-4) 3 0402-1 25 1 Pin, Actuator 4 0502-0 20 1 Pad Set 5 .
HYDRAULIC BRAKE CONTROL ASSEMBLY 0732-3 38 *Not a Service Pa rt 1 0502-021 1 Brake, Lever - Assembly (inc. 2-1 4) 2 0402-0 49 1 Lever, Brake 3 0623-4 30 1 Bolt, Lever Mounting 4 0623-5 06 2 Screw, Cov.
HYDRAULIC BRAKE ASSEMBLY 0732-3 39 * Not a Service Part 1 0402-053 1 Tube, Brake Line - Front 2 0402-051 1 Hose, Brake - Front 3 0402-073 2 Block, Mounting 4 0423-038 3 Bolt, Oil 5 0423-039 6 Washer, Crush 6 0402-010 1 Caliper, Brake - Right Front (inc.
FUEL TANK ASSEMBLY 0732-3 46 * Not a Service Part 1 0570-003 1 Tank, Fuel (inc. 2 and 6-9) 2 0470-3 15 1 Cap, Fuel Tank (inc. 3) 3 0 610-007 AR Line, Fuel Cap Vent 4 8408-650 2 Screw, Cap 5 0623-1 84 .
REVERSE SHIFT LEVER ASSEMBLY 0732-3 34 1 8477-830 1 Screw, Cap 2 8050-2 52 1 W asher 3 0402-103 1 Axle, Reverse Shifter 4 0502-022 1 Lever, Reverse 5 0423-069 2 O-Ring 6 0423-063 2 E-Ring 7 0402-136 1.
AIR INTAKE ASSEMBLY 0732-8 10 1 0423-066 1 Clamp 2 0470-305 1 Boot, Air Cleaner 3 0423-018 2 Clamp 4 0570-007 1 Cleaner, Air - Lower Assembly 5 0470-328 1 Baffle, Splash - Air Cleaner 6 0470-324 1 Gas.
BATTERY ASSEMBLY 0732-9 25 * Not a Service Part 1 8477-616 1 Screw, Cap 2 0506-178 1 Strap, Batter y - w/Pads (inc. 3 and 30) 3 0406-288 2 Pad, Battery - Upper Fron t 4 0445-005 1 Battery - Assembly (inc.
ENGINE AND EXHAUST 0732-3 48 1 0512-001 1 Pipe, Exhaust 2 8408-820 2 Screw, Cap 3 3423-003 3 Screw, Cap 4 0423-050 3 Washer, Motor 5 0423-042 1 Spacer, Engine 6 0462-004 1 Engine 7 8428-002 3 Nut, Loc.
COOLING ASSEMBLY 0732-7 38 1 0413-007 1 Screen, Radiator 2 3002-964 2 Clamp, Wire 3 8408-620 2 Screw, Cap 4 0423-030 2 Grommet 5 0423-036 2 Collar 6 0610-016 AR Hose - 25 ft 7 0413-002 1 Cap, Radiator 8 041 3-0 01 1 Radiator - Assembly (inc.
REAR AXLE ASSEMBLY 0732-9 27 1 0502-018 1 Housing, Axle - Rear Right 2 8409-025 3 Screw, Cap 3 0402-068 2 Seal 4 0402-145 2 Axle - Rear 5 0402-139 1 Gasket, Rear Axle 6 3008-100 1 Bladder, Case 7 0123.
WIRING HARNESS ASSEMBLY 0732-9 28 1 0486-007 1 Harness, Main 2 0445-003 1 Cable, Battery/Electri c Start Relay 3 0445-002 1 Cable, Battery/Groun d 4 0123-788 AR Tie, Cable 5 0409-009 1 Switch, Brake -.
CARBURETOR (Complete Assembly p/n 0470-317 ) 0732-3 51 1 4505-001 1 Cover - Assembly 2 4505-002 1 Spring 3 4505-003 1 Ring 4 4505-004 1 E-Ring 5 4505-005 1 Ring 6 4505-020 1 Jet Needle 5D40-4 7 4505-0.
CYLINDER HEAD ASSEMBLY (Complete Gasket Set p/n 34 02-107) 0732-3 00 *Not Illustrated 1 3402-098 1 Head, Cylinder - Assembly (inc. 2-6) 2 3402-0 99 4 Guide, Valv e 3 3423-0 68 4 Circlip 4 3423-0 43 2 .
CYLINDER ASSEMBLY 0732-3 01 1 3402-102 1 Cylinder 2 3423-090 2 Bolt, Stud 3 3004-488 2 Nut 4 3402-103 1 Gasket, Cylinder 5 3423-088 2 Pin 6 3413-006 1 Union, Water Hose 7 3423-121 1 Screw, Cap 8 3423-058 1 O-Ring F4 Ref. Part No. Qty . Description Ref.
CRANKCASE ASSEMBLY 0732-9 35 1 3402-196 1 Crankcase Set (inc. 2-8) 2 3423-0 88 4 Pin 3 3423-0 91 3 Screw, Cap 4 3423-0 92 6 Screw, Cap 5 3423-0 94 2 Screw, Cap 6 0693-3 03 4 Screw, Cap 7 3423-0 93 2 S.
CRANKCASE COVER ASSEMBLY 0732-3 03 1 3402-199 1 Cover, Clutch (inc. 2) 2 3402-1 12 1 Lens, Oil Inspection 3 3402-108 1 Gasket 4 3423-088 2 Pin 5 0693-327 14 Screw, Cap 6 3423-097 1 Screw, Cap 7 3003-2.
CRANKSHAFT ASSEMBLY 0732-3 04 * Not a Service Part ** Not Illustrated 1 3402-115 1 Crankshaft - Assembly (inc. 2-7) 2 3402-1 11 1 Rod, Connectin g 3 3402-1 16 1 Pin, Crank 4 3402-0 64 1 Bearing 5 3423-0 30 2 Washer 6 3402-193 1 Cran kshaft Set - Righ t (inc.
STARTER CLUTCH ASSEMBLY 0732-3 05 1 3402-123 1 Limiter, Idle Gear - Assembly 2 3402-125 2 Bushing 3 3423-1 03 2 W asher 4 3402-124 1 Gear, Starter Idle 5 3423-042 1 Pin 6 3402-122 1 Clutch, Starter - Set (inc. 7) 7 3402-0 63 1 Bearing 8 3423-1 04 1 W asher 9 3423-102 6 Screw, Cap F8 Ref.
CRANK BALANCER ASSEMBLY 0732-3 06 1 3402-126 1 Balancer, Crank 2 3402-050 2 Bearing 3 3423-0 33 1 W asher 4 3402-128 1 Gear, Driven 5 3402-129 1 Race, Driven Gear Inner 6 3423-106 3 Pin 7 3402-090 6 S.
CAM SHAFT VALVE ASSEMBLY 0732-3 07 1 3402-130 1 Cam Shaft 2 3402-131 1 Sprocket 3 3423-047 1 Pin 4 3423-0 73 1 W asher 5 3423-013 2 Screw, Cap 6 3423-071 1 C-Ring 7 3402-138 1 Arm, Valve Rocker (inc. 8-9) 8 3423-0 75 2 Screw, Cap 9 3423-0 76 2 Nut 10 3402-139 1 Arm, Valve Rocker (inc.
CAM CHAIN ASSEMBLY 0732-3 08 1 3402-133 1 Chain, Cam 2 3402-134 1 Guide, Chain 3 3402-135 1 Tensioner, Chain 4 3423-074 1 Screw, Cap 5 3003-1 88 1 W asher 6 3402-136 1 Adjuster, Tensioner - Assembly 7 3402-137 1 Gasket 8 3004-475 2 Screw, Cap 9 3003-290 2 Gasket F11 Ref.
RECOIL STARTER ASSEMBLY 0732-3 09 * Not a Service Part 1 3445-003 1 Starter, Recoil - Assembly (inc. 2- 12) 2 3445-0 04 1 Reel 3 3445-0 16 1 Ratchet Assembly (inc.
OIL FILTER/PUMP ASSEMBLY 0732-3 10 1 3402-153 1 Pump, Engine Oil 2 3402-152 1 Gear, Driven 3 3423-046 1 Pin 4 3423-1 15 1 W asher 5 3423-184 1 Circlip 6 3423-113 3 Screw, Cap 7 3402-156 1 Strainer, En.
WATER PUMP ASSEMBLY 0732-3 11 1 3402-159 1 Case, Water Pump (inc. 2-3) 2 3423-1 85 1 Screw, Cap 3 3003-1 88 1 Gasket 4 3423-078 1 O-Ring 5 3004-507 2 Screw, Cap 6 3423-119 1 Screw, Cap 7 3413-010 1 Jo.
CLUTCH ASSEMBLY 0732-3 12 1 3446-001 1 Housing, Starter Clutch 2 3446-003 1 Clutch, Primary Drive One Way 3 3446-010 1 Shoe, Starter Clutch 4 3423-081 1 Nut, Starter Clutch Sho e 5 3423-032 1 Washer, .
TRANSMISSION ASSEMBLY 0732-3 13 1 3446-014 1 Shaft, Counter 2 3446-016 1 Gear, 2nd Drive 3 3446-017 1 Gear, 3rd Drive 4 3446-018 1 Gear, 4th Drive 5 3446-019 1 Gear, 5th Drive 6 3446-020 1 Bushing, 5t.
SECONDARY TRANSMISSION ASSEMBLY 0732-9 36 1 3446-065 1 Shaft, Output 2 3446-109 1 Spacer, Idle Gear 3 3446-072 1 Gear, Driven 4 3423-1 50 1 W asher 5 3446-069 1 Spacer 6 3402-1 94 1 W asher 7 3446-110 1 Gear, (No.
SPEEDOMETER DRIVE ASSEMBLY 0732-4 59 1 3446-031 2 Retainer, Bearing 2 3402-009 1 Washer, Driven 3 3004-552 2 Screw, Retainer 4 3402-077 1 Seal, Driven Gear 5 3446-033 1 Gear 6 3446-035 1 Shim Set 7 34.
SECONDARY DRIVE ASSEMBLY 0732-9 37 1 3435-010 1 Joint Assembly, Rear Outpu t (inc. 2-6) 2 3435-0 66 1 Boot Set, Jo int (inc. 3-6) 3 3423-2 10 1 Ring Snap 4 3423-2 11 1 Clamp 5 3435-0 67 1 Boot 6 3423-2 12 1 Clamp 7 3446-034 1 Gear, Secondary Driven Bevel 8 3446-037 1 Shaft - Rear 9 3402-017 1 Shim, 25 x 34 .
GEAR SHIFTING ASSEMBLY 0732-3 16 1 3446-038 2 Fork, (No. 2) 2 3446-039 1 Fork, (No. 3) 3 3446-040 1 Fork, Reverse 4 3446-052 2 Shaft, Gear Shift Fork 5 3446-041 1 Cam, Gear Shift (inc.
SHIFTER ASSEMBLY 0732-9 38 1 3446-046 1 Housing, Shift Stop 2 3446-076 1 Shaft, Shift 3 3402-012 1 Gasket, Cam Stop 4 3402-071 1 Seal, Oil 5 3423-158 1 Washer, Shaft - Left 6 3423-193 1 Circlip, Shaft - Left G7 Ref. Part No. Qty . Description Ref. P art No.
REAR BEVEL GEAR ASSEMBLY 0732-3 19 1 3435-051 1 Boot, Final Drive 2 3435-006 1 Shaft, Rear Final 3 3435-008 1 Coupling, Rear 4 3435-012 1 Gear Set 5 3435-015 1 Stopper, Rear Final 6 3435-016 1 Pin, Be.
STARTER MOTOR ASSEMBLY 0732-3 20 1 3545-001 1 Motor, Starter Assembly (inc. 2-9) 2 3008-0 94 1 Terminal Set, Brush 3 3008-0 95 1 Holder Set, Brus h 4 3008-0 96 4 Spring, Brush 5 3008-1 64 1 O-Ring 6 3.
MAGNETO ASSEMBLY 0732-9 39 1 3430-011 1 Stator - Assembly 2 3430-012 1 Rotor 3 3423-162 3 Bolt, Magneto 4 0691-785 1 Key, Magneto 5 3423-086 1 Nut, Magneto 6 3423-005 3 Screw, Cap 7 3430-005 1 Clamp, Magneto (No. 1) 8 3430-006 1 Clamp, Magneto (No. 2) G10 Ref.
ELECTRICAL COMPONENTS ASSEMBLY 0732-3 22 1 3530-001 1 Relay, Starter Motor - Assembly 2 3423-020 2 Screw, Cap 3 3430-014 1 CDI Unit 4 3530-004 1 Coil, Ignition - Assembly 5 3430-007 1 Cap, Spark Plug 6 3430-008 1 Seal, Spark Plug 7 3430-009 1 Seal, High Tension Cord 8 3530-008 1 Relay, Neutral Start - Assembly 9 8408-616 2 Screw, Cap G11 Ref.
CONTROL SWITCH HOUSING ASSEMBLY 0732-3 23 1 3509-001 1 Switch, Handle - Assembly (inc. 2-5) 2 3409-0 09 1 Lever, Choke 3 3409-0 10 1 Cover, Choke 4 3423-1 96 1 Screw, Machine 5 3423-1 97 1 Screw, Machine G12 Ref. Part No. Qty . Description Ref. P art No.
THROTTLE CASE ASSEMBLY 0732-3 24 1 3509-002 1 Case, Throttle - Assembly (inc. 2-9 ) 2 3409-0 01 1 Lever 3 3004-5 33 1 Screw, Machine 4 3004-4 47 1 Washer, Lock 5 3003-0 30 1 Washer 6 3423-0 14 1 Screw, Machine 7 3423-1 98 1 Nut 8 3423-1 99 2 Screw, Machine 9 3004-6 38 1 Screw, Machine G13 Ref.
0436-086 Battery, Heavy Duty 0436-084 Crossbar Channel, Rea r Rack 0436-085 Crossbar Channel, Front Rac k 0436-091 Differential Cove r 0436-016 Electrical Accessory Plug Kit 0436-035 Engine Heate r 04.
An important point after buying a device Arctic Industries 97A2A-AP (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Arctic Industries 97A2A-AP yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Arctic Industries 97A2A-AP - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Arctic Industries 97A2A-AP you will learn all the available features of the product, as well as information on its operation. The information that you get Arctic Industries 97A2A-AP will certainly help you make a decision on the purchase.
If you already are a holder of Arctic Industries 97A2A-AP, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Arctic Industries 97A2A-AP.
However, one of the most important roles played by the user manual is to help in solving problems with Arctic Industries 97A2A-AP. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Arctic Industries 97A2A-AP along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
