Instruction/ maintenance manual of the product K4F-PIDA LG Electronics
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U s e r ’ ’ ’ ’ s s s s Manual LG Programmable Logic Controlle r K7F – PIDA K4F – PIDA MASTER-K LG LG LG LG Industrial Systems.
CONTENTS Chapter 1. INTRODUCTION 1.1 Features .
Chapter 4. BUFFER MEMORY CON FIGURATION AND FUNCTIONS 4.1 Buffer Memory Configuration 4-1 4.
Chapter 6. PROGRAMMING 6.1 Basic Programming 6-1 6.
Be sure to read carefully the safety precautions given in data sheet and user’s manual before operating the module and follow them. The precautions explained here only apply to the K7F-PIDA and K4F-PIDA. For safety precautions on the PLC system, see the MASTER-K200S/300S/1000S User’s Manuals.
CAUTION ! Installation Precautions Operate the PLC in the environment conditions given in the general specifications. If operated in other environment not specified in the general specificatio.
Chapter 1. INTRODUCTION 1 - 1 Chapter 1. INTRODUCTION These two modules are called K7F-PIDA and K4F-PIDA. The K7F-P IDA is used with the CPU of K1000S series, and the K4F-PIDA is used with the CPU of K300S series. Hereafter, the two modules wil l be commonly called the PID control module.
Chapter 2. SPECIF ICATIONS 2 - 1 Chapter 2 . SPECIFICATIONS Table 2.1 shows the general specifications of MASTER-K series. No Items Specifica tions Standard 1 Operating ambient tem p erature 0 ~ 55 .
Chapter 2. SPECIF ICATIONS 2 - 2 2.2 Performance Specifications T able. 2.2 shows performance specifications of the PID control module. Specifications Items K7F-PIDA K4F-PIDA Proportional constant (P) 0.01 ~ 100.00 ( When integral and derivative constants are set to 0.
Chapter 2. SPECIF ICATIONS 2 - 3 2.3 Names of Parts and Function s The following gives names of parts : No. Descriptions Loop Run LED ① It shows the PID control module run status. ! ON : The corresponding loop is running. ! OFF : The corresponding loop is running.
Chapter 2. SPECIF ICATIONS 2 - 4 2.4 PID C o ntrol Action 2.4.1 Processing type 1) Velocity type V elocity type is a processing that in PID processing, the present Manipulated V alue(MV) is obtained b.
Chapter 2. SPECIF ICATIONS 2 - 5 2.4.2 Control Action 1) Proportional Action (P Action) (1) P action means a control action that obtains a MV which is proportional to the deviation (E: the difference between SV and PV).
Chapter 2. SPECIF ICATIONS 2 - 6 [Fig. 2.2] When the propor tional constant Kp is lar ge. [Fig. 2.3] When the propor tional constant Kp is small..
Chapter 2. SPECIF ICATIONS 2 - 7 2) Integral Action (I Aaction) (1) When a deviation(E) occurs between SV and PV , Integral action continuously adds the deviation to or subtracts it from the MV in acc.
Chapter 2. SPECIF ICATIONS 2 - 8 [Fig. 2.5] When a long integration ti me is given. [Fig. 2.5] When a short integration time is give n. Set V alue.
Chapter 2. SPECIF ICATIONS 2 - 9 3) Derivative Action (D Action) (1) When a deviation occurs due to alteration of SV or external disturbances, D action restrain s the changes of the deviation by produ.
Chapter 2. SPECIF ICATIONS 2 - 10 4) PID Actio n (1) P ID action controls the control object with the manipulation quantity produced by ( P+I+D) action.
Chapter 2. SPECIF ICATIONS 2 - 11 6) Forward/Reverse Actions (1) PID control has two kinds of action, forward action and reverse action. a) Forward action makes PV reach SV by outputting MV when PV is less than SV . b) Reverse action makes PV reach SV by outputting MV when PV is more than S V .
Chapter 3. INSTALLATION 3- 1 Chapter 3. INSTALLATI ON 3.1 I nstallation Amb ience This module has high reliability regardless of its installation ambience.
Chapter 4. BUFF ER MEMORY CONF IGURATION AND FUNCT ION S 4- 1 Chapter 4. BUFFER MEMORY CONF IGURATION AND FUNCTIONS The PID control module has the PLC CPU and the buffer memories for communications. 4.1 Bu ffer memo ry Configuration The followings describe buffer memory configuration.
Chapter 4. BUFF ER MEMORY CONF IGURATION AND FUNCT ION S 4- 2 4.1.2 K4F-PIDA Buf f er Memory Address (Decima l) Function Descriptions Default Setting Read / Write 0 Loop enable/dis able Specificati on.
Chapter 4. BUFF ER MEMORY CONF IGURATION AND FUNCT ION S 4- 3 4.2 Functions of Buffer Me m ory Each address in the buffer memory occupies one word and it is represented with 16 bits.
Chapter 4. BUFF ER MEMORY CONF IGURATION AND FUNCT ION S 4- 4 4.2.3 Specifying Forward/Reverse Action (K7F-PIDA : Addresses 4, 5, K4F-PIDA : Address 2) 1) T urns the corresponding bit Off(0) for forward action processing and On (1) for reverse action processing.
Chapter 4. BUFF ER MEMORY CONF IGURATION AND FUNCT ION S 4- 5 8.2.5 Loop Run Information (K7F-PIDA : Addresses 8, 9, K4F-PIDA : Address 4) 1) This area stores information on run status of each loop. 8.2.6 etting PID Contr ol Data 1) The addresses for PID control data and their sett ing range are given as follows.
Chapter 4. BUFF ER MEMORY CONF IGURATION AND FUNCT ION S 4- 6 4.2.7 Outputting Manipulated Value (K7F-PIDA : Addresses 202 to 233, K4F-PIDA : Addresses 53 to 60) 1) This area stores the MV of each loop.
Chapter 5. DEDIC ATED INST R UCTION S FOR SP ECIAL MODUL E S 5 - 1 Chapter 5. DEDICATED INSTRUCTIONS FOR SPECIAL MODULES (Read from /Write to Buf fer memory) The PID module is available only for local and oc cupies 16 I/O points.
Chapter 5. DEDIC ATED INST R UCTION S FOR SP ECIAL MODUL E S 5 - 2 5.2 W rite to Bu ffer Memory ⋅ ⋅⋅ ⋅ ⋅ ⋅⋅ ⋅ ⋅ ⋅⋅ ⋅ PUT , PUT P <Format> execution condition f o r P U T Format Descriptions Available D ata Type n1 The slot No.
Chapter 6. PROGRAMMING 10 - 1 Chapter 6. PROGRAMM ING 6.1 Basi c Programmin g ▲ The following describes the method to set the running conditions in the buffer memories of the PID control module. ▲ The PID control module is already mounted on the slot 0.
Chapter 6. PROGRAMMING 10 - 2 6.1.2 K4F-PIDA SET d ata are pr ocess ed with tri ggeri ng P2 1 whenev er the conte nts in the buf fer memori es (addre sses: 1,1 ,4,5,10 ~ 41 and 74 ~ 20 2) are c ha nged.
Chapter 6. PROGRAMMING 10 - 3 6.2 Appl icatio n Progra mmi ng 6.2.1 A Program for Contr olling an Electric Fur nace (with Applying the A/D Conversion Module, P ID Control Module and D /A Conversion Mo.
Chapter 6. PROGRAMMING 10 - 4 (2) In the PID control module, 100 ° C (where the signal converter output is 12 mA, 12800 as a digita l value.) is set as SV .
Chapter 6. PROGRAMMING 10 - 5 5) Program D/A conver sion Module initia lization switch Makin g the PV of PID contr ol mod ule be set to the A/ D convers ion value.
Chapter 6. PROGRAMMING 10 - 6 10.2.2 A Program for Control U sing a RTD (with Applying the RTD Input Module, PID Control Module a nd D/A Conver sion Module) 1) System Configuration 2) Initial Settings.
Chapter 6. PROGRAMMING 10 - 7 4) Progr am RTD RTD in put modu le RTD RTD RTD Readi ng t he BCD digital Switc h v alue and t h en using i t as P or I or D val ue Makin g the PV of PID Contr ol mod ule .
Chapter 6. PROGRAMMING 10 - 8 6.2.3 A Program for Contr o l Using a Thermocouple (with Applying the TC Inpu t Module, PID Contr ol Module and D/A Conversion Module) 1) System Configuration 2) Initial .
Chapter 6. PROGRAMMING 10 - 9 4) Program TC inpu t modu le initializatio n Speci fy i ng TC in put m odul e SE T dat a en abl e Speci fyi ng T C of ch an nel to K type Readi ng t he digital co nvers ion valu e of the TC input m odule t o D0 and er ror i nform ation to D 1.
Chapter 7. TROUBLES HOOTING 7- 1 Chapter 7. TROUBLESHOOTING The followings explain errors that could occur during operating the PID control module and their troubleshooting. 7.1 Errors Indicated by RUN LED Flickeri ng Errors indicated by PID control module RUN L ED flickering are given below .
Chapter 7. TROUBLES HOOTING 7- 2 4.2.3 Unreadable Processing Result of P ID control module 4.2.4 Run LED of enabled Loo ps Off 4.2.5 PID Contr ol Module Hardware Defect See Section 7.
Chapter 8. DIMENSIO NS 8 - 1 Chapter 8. D IMENSIONS 8.1 K7F-PID A Dimensi ons . K7F-PIDA.
Chapter 8. DIMENSIO NS 8 - 2 8.2 K4F-PIDA Dimensions K4F-PIDA.
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If you already are a holder of LG Electronics K4F-PIDA, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime LG Electronics K4F-PIDA.
However, one of the most important roles played by the user manual is to help in solving problems with LG Electronics K4F-PIDA. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device LG Electronics K4F-PIDA along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
