Instruction/ maintenance manual of the product 999-205 Jackson
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READ THESE INSTRUCTIONS THOROUGHL Y! Follow the instructions STEP-BY -STEP , and your installation will be trouble free. If in doubt, CALL 1- 888-888-4079 . We suggest that as you proceed through the installation, you should read a few steps ahead in the instructions so you are certain to catch all notes and warnings.
1.0 DISASSEMEMBL Y 1.1 Disconnect your Miata’s battery . 1.2 Release the air flow meter harness 5-pin con- nector by pressing the locking tab on its clip.
HOSE CLAMPS FROM MAZDA ARE BEST REMOVED BY APPROACHING FROM THE SIDE WITH NEEDLE NOSE PLIERS. GRASP ALL THREE T ANGS A T ONCE AND COMPRESS THEM TOGETHER.
2.7 Locate the ICS blanking plate and take it over to your Mazda throttle body . Use the 1 104 sealant between the blanking plate and the Mazda throttle body . Install the blanking plate onto your Mazda throttle body using the two new Phillips head screws supplied in the kit.
3.2 When you are done with your trial fit- ting of the flat idler pulley bracket, take this flat bracket to a workbench and install the two nylon idler pulleys using the bolts and Nylock nuts provided. Make sure that the bolt heads point towards the rear of the car .
4.0 FUEL MANAGEMENT 4.1From the kit, locate Jackson Racing “PowerCard” Digital Fuel Management Module (DFMM), it will appear as a small black plastic box with 6 wires coming out of it. Using V elcro pro- vided, you will be attaching the Jackson Racing PowerCard to the side of the factory Engine Computer Unit (ECU).
5.2 Locate your throttle cable bracket that is bolted to your standard intake manifold and remove the throttle cable by loosening the pinch nuts surround- ing the cable end on either side of the bracket. Once the nuts are loose, you can pull the cable out of the bracket - the grommet will deform and let you do this.
1/07 999-200 8 sunk bolt removed earlier through the L-bracket, through the main S/C bracket, and through the hole in the exhaust manifold to S/C bracket. The jam nut that goes on this bolt fits tightly between the rear support bracket and the engine’s cam cover .
assistant operate the gas pedal multiple times to confirm that the action is free and easy with- out binding or interference. Make sure that the cable has a bit of “sloppy” slack with the gas pedal released and that full throttle is available when the gas pedal is fully depressed.
not back towards it. Continue the hose across the engine side of the radiator and under the upper radiator hose. Using the T y-Wrapp straps provid- ed, attach the rubber hose securely to the fan shroud supports near the fan motor(s). Attach the end of the hose to the Brass Elbow fitting attached to the bottom of the new Dummy Throttle Body .
power steering bracket to attach your lower bracket to, you will use special bracketry that we have included with your kit. T urn to figure 3.4 in the installation manual and find the note describing the bolt that will be used for the non-power steering car ’s lower strap bracket anchor .
9.1 Locate the rubber sleeves and the front cross over pipe. Check inside the cross over pipe for debris and clean it out if necessary . Install the cross over tube between the idle air manifold (dummy throttle body now on the intake manifold) and the supercharger manifold.
9.7 IDLE ADJUSTMENT : Restart your engine. Using the idle air screw on your throttle body (now on the back of the super- charger), adjust your idle speed to 950 rpm after the engine is warm. This is done by backing the adjustment screw out a half turn at a time until the correct speed is achieved (counter-clockwise rota- tion increases idle speed).
TROUBLESHOOTING SYMPTOM: Engine cranks but will not start. PROBABLE CAUSES: Airflow meter disconnect- ed; Idle air line open; Low battery voltage. CURE: Double check that the connector to air- flow meter is well connected. Re-check the 3/4” ICS line and the PCV line to see that they are not leaking.
An important point after buying a device Jackson 999-205 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Jackson 999-205 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Jackson 999-205 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Jackson 999-205 you will learn all the available features of the product, as well as information on its operation. The information that you get Jackson 999-205 will certainly help you make a decision on the purchase.
If you already are a holder of Jackson 999-205, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Jackson 999-205.
However, one of the most important roles played by the user manual is to help in solving problems with Jackson 999-205. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Jackson 999-205 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
