Instruction/ maintenance manual of the product MS9540 Voyager Honeywell
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METROLOGIC INSTRUMENTS, INC. MS9500 Voyager ® Series Single-Line Hand Held Laser Scanner Installation and User's Guide.
Copyright © 2008 by Metrologic Instruments, Inc. All rights reserved. No part of this work may be reproduced, transmitted, or stored in any for m or by any means without prior written consent, except by reviewer, who may quote brief passages in a review, or provided for in the Cop yright Act of 1976.
ii T ABLE OF C ONTENTS Introduction Product Overview ............................................................................................. 1 Scanner and Accessori es .............................................................................
ii T ABLE OF C ONTENTS IR Activati on Rang e ............................................................................................ 25 Applications an d Protoc ols .................................................................................
1 I NTRODUCTION Product Overvie w Metrologic's MS9500 Voyager ® series of hand-held (single-line) l aser scanners offers the user an aggressive solution for sca nning all standard 1D bar codes including GS1 DataBar™ (RS S) bar codes.
2 I NTRODUCTION Scanner and Accessories B ASI C K IT Part # Description MS9520 or MS9540 Voyager Bar Code Scanner or Voyager CG Bar Code Scanner with CodeGate 00-02544 MetroSelect Single-Line Confi gu.
3 I NTRODUCTION Scanner and Accessories O PTIONAL A CCESSORIES Part # Description 53-53213 x -N-3 USB Full Speed Cable Locki ng Plus-Power™ Type A, Black, Coiled Cord with Long Strain Rel ief 53-532.
4 I NTRODUCTION Scanner Components No. Item Description 1 Green LED ♦ See Visual Indicators on page 18 2 Red LED ♦ See Visual Indicators on page 18 3 Yellow LED ♦♦ See Visual Indicators on pag.
5 I NTRODUCTION Disconnecting the Po werLink Cable Before removing the cable from the scanner, Metrologic recommends that the power on the host system is off and the power supply has been disco nnected from the PowerLink cable. Figure 2. 1. Locate the small ‘pin-hole’ o n the t op of the unit near the bottom of the Voyager logo.
6 I NTRODUCTION Labels Every scanner has labels and mold ed text located on the undersi de of the unit. The labels and text contain im portant information such as the unit’s d ate of manufacture, serial number, CE and cautio n information. F igure 5 provides examples of the labels and the molded text.
7 I NSTALLING THE S CANNER TO THE H OST S YSTEM RS232, Laser Emulation, and Light Pen Emulation 1. Turn off the host system. 2. Connect the 10-pin RJ45 male connector into the jack on the scanner. There will be an au dible click when the connector lock engages.
8 I NSTALLING THE S CANNER TO THE H OST S YSTEM RS485 1. Turn off the host system. 2. Plug the male 10-pin RJ45 end of the MVC cable into the 10-pin socket on the scanner. You will hear a ‘click’ when the connection is made. 3. Connect the other end of the MVC cable to the host device.
9 I NSTALLING THE S CANNER TO THE H OST S YSTEM Keyboard Wedge 1. Turn off the host system. 2. Connect the 10-pin RJ45 male connector into the jack on the scanner. You will hear a ‘click’ when the connection is made. If the scanner is receiving power from the host system, skip to step #5.
10 I NSTALLING THE S CANNER TO THE H OST S YSTEM Stand-Alone Key board 1. Turn off the host system. 2. Connect the 10-pin RJ45 male connector into the jack on the scanner. You will hear a ‘click’ when the connection is made. If the scanner is receiving power from the host system, skip to step #5.
11 Figure 10. I NSTALLING THE S CANNER TO THE H OST S YSTEM Integrated USB: Full Speed (-40) Low Speed (-38) 1. Turn off the host system. 2. Connect the 10-pin RJ45 male connector of the USB cable into the jack on the scanner. You will hear a ‘click’ when the connection is made.
12 T HE MS9540 V OYAGER CG ® S ERIES How to Use CodeGate and the Man ual Activation Mode C ODE G ATE ® M ANUAL A CTIVATION M ODE * * This feature is not a default setting. Refer to the MetroSelect Configuration Guide for instructions on enabling the Manual Activation Mode.
13 S TAND K ITS Types Free Standing Kit #46-46128 ( Figure 13 ) Kit Contains: a. Stand ........................................................... Qty. 1 b. Apron ........................................................... Qty. 1 c. Screw, M3 x 6 mm .
14 S TAND K ITS Assembly There are two options for assembling the stand. The first option is a self- supporting stand that can be moved freely a bout on the countertop. The secon d option is used if the stand will be bo lt ed or hard-mounted to the countertop.
15 S TAND K ITS Assembly Stand Option 2: Hard-Mount Kits #46-46128 and #46-46351 Step 3 Screw the stand anchor onto the base assembly until it sits flush. Step 4 Remove the logo plate on the stand b y gently using an exacto knife to releas e the plate hook.
16 S TAND K ITS Assembly Wall Mount, Option 1: For Kit #46-46508 Step 1 Drill two #39 pilot holes 3. 00 ″ apart. Step 2 Attach the Wall Mount Hanger to the wall with the two #8 wood screws provided. Wall Mount, Option 2: Kit #46-46508 Step 1 Attach the Wall Mount Base to the Wall Mount Hanger with the two 4.
17 I NDICATORS Audible When the Voyager is in operation, it provides audi ble feedback. These sounds indicate the status of the scanner . Eight settings are avail able for the tone of the beep (normal, 6 alternate tones and no t one ). To change the beeper tone, refer to the MetroSelect Single-Line Configuration Guide or MetroSet2’s help file s.
18 I NDICATORS Visual Figure 29. LED Configuration The MS9540 has three LED indic ators located on the head of the scanner . The MS9520 has two LED ind icators loca ted on the head of the scann er. When the scanner is in operat ion, the flas hing, or stationary activit y of the LEDs indicates the status of the scanner and the c urrent scan.
19 I NDICATORS Failure Modes Razzberry Tone – On Star t-Up This indicates the scanner has experi enced a flipper/motor failure. Return the unit for repair to an authorized ser vice center.
20 C ONFIGURATION M ODES The MS9500 Voyag er has three modes of configuration. • Bar Codes Voyager or Voyager CG can be configured by scanning the bar codes located in the MetroSelect ® Single-Line Conf iguration Guide ( MLPN 00-02544). This manual can be do wnloaded for FREE at www.
21 C ONFIGURATION M ODES 4. During configur ation, the motor and laser turn off. YOU CANNOT SCAN A BAR CODE WHILE IN SERIAL CONFIGURATION MODE. 5. There is a 20 second window bet ween commands. If a 20 second timeout occurs, the scanner will send a [nak] and you must start over.
22 C ONFIGURATION M ODES EXAMPLE #3 : The following example sho ws the events that occur when an invalid bar co de is sent. This sample will load the factory default settings and then set the baud rate to 19200.
23 U PGRADING THE F IRMWARE The Voyager series is part of Metrologic's line of scanners with flash upgr adeable firmware. The upgrade process requir es a new firmware file supplied to the customer by a customer service representative and Metrologic's MetroSet 2 software .
24 D EPTH OF F IELD M INIMUM B AR C ODE E LEMENT W IDTH A B C D E F G H J K mm .13 .15 - - .19 - .25 .33 .53 - mils 5.2 5.7 - - 7.5 - 10 13 21 - Figure 30.
25 IR A CTIVATION R ANGE The scanner's laser will turn off if the scanner has been idle. When the scanner's IR detects movement in the activation area ( see figur e below ), the laser will automatically turn on, prepar ing the sca nner for bar code recogn ition, decoding, and transmission.
26 A PPLICATIONS AND P ROTOCOLS The model number on each scann er includes the scanner number a nd factory default communication protoc ol. Scanner Version Identifi er Communication Protoc ol(s) 00 La.
27 T ROUBLESHOOTING G UIDE The following guide is for reference purposes only. Contact a Metrologic representative at 1-800-ID-Me tro or 1- 800-436-3876 to pres erve the limited warranty terms. Symptoms Possible Causes Solution All Interfaces No power is being supplied to the unit.
28 T ROUBLESHOOTING G UIDE Symptoms Possible Causes Solution The unit powers up, but does not scan and/or beep. The bar code being scanned does not satisfy the configured criteria for character length lock or minimum length. Verify that the bar code being scanned falls into the configured criteria.
29 T ROUBLESHOOTING G UIDE Symptoms Possible Causes Solution The following four items are relevant for a Keyboard Wedge interface only. The unit scans but the data is not correct. The unit’s configuration is not correct. Make sure that the proper PC type AT, PS2 or XT is selected.
30 RS232 D EMONSTRATION P ROGRAM If an RS232 scanner is not communicating with an IBM compatible PC, key in the following BASIC program to test that the communication port and scanner are work ing.
31 D ESIGN S PECIFICATIONS MS9500 Series Specifications O PERATIONAL Light Source Visible Laser Diode 650 nm Laser Power: Less than 1 mW (peak) Depth of Scan Field: 0 mm - 203 mm (0" - 8") for 0.330 mm (13 mil) bar code at default settings Scan Speed: 72 scan lines per second Scan Pattern: Single scan line Minimum Bar Width: 0.
32 D ESIGN S PECIFICATIONS MS9500 Series Specifications M ECHANICAL Length: 198 mm (7.8") Width: Handle - 45 mm (1.8"), Head - 78 mm (3.1") Depth: 40 mm (1.6") Weight: 149 g (5.25 oz) E LECTRICAL Input Voltage: 5VDC ± 0.25V Operating = 0.
33 D EFAULT S ETTINGS Many functions of the scanner can be configu red or enabled/disa bled. The scanner is shipped from the factor y c onfigured to a set of default conditions. All default parameters of t he scanner have a n asterisk ( * ) marked in the default column.
34 D EFAULT S ETTINGS Parameter Default RS232 Light Pen RS485 KBW USB Laser Emulatio n Mod 43 Check on Code 39 MSI-Plessy 10/10 Check Digit MSI- Pless y.
35 D EFAULT S ETTINGS Parameter Default RS232 Light Pen RS485 KBW USB Laser Emulatio n Same symbol rescan timeout: 750 msecs Same symbol rescan timeout: 875 msecs * .
36 D EFAULT S ETTINGS Parameter Default RS232 Light Pen RS485 KBW USB Laser Emulation Transmit Sanyo ID Characters Nixdorf ID LRC Enabled UPC Prefix UPC Suffix .
37 D EFAULT S ETTINGS Parameter Default RS232 Light Pen RS485 KBW USB Laser Emulation 100 msec to Find Supplement Configurable in 100 mse c step s (max 800 msec) * Coupon Code .
38 1 10 S CANNER AND C ABLE T ERMINATIONS Scanner Pinout Connections MS95 x 0-41 RS232 and Light Pen Emulation Pin Function 1 Ground 2 RS232 Transmit Output 3 RS232 Receive Input 4 RTS Output 5 CTS Input 6 DTR Input/LTPN Source 7 Reserved 8 LTPN Data 9 +5VDC The MS9520 and MS9540 scanner interfaces terminate to a 10-pin modular jack.
39 S CANNER AND C ABLE T ERMINATIONS Scanner Pinout Connections MS95 x 0-00 Laser Emulation Pin Function 1 Ground 2 RS232 Transmit Output 3 RS232 Receive Input 4 Flip Sense/Start of Scan Output 5 Prox.
40 S CANNER AND C ABLE T ERMINATIONS Cable Connector Configuration (Host End) RS232 PowerLink Cable MLPN 53-53000 x -3 Pin Function 1 Shield Ground 2 RS232 Transmit Output 3 RS232 Receive Input 4 DTR .
41 S CANNER AND C ABLE T ERMINATIONS Cable Connector Configuration (Host End) Keyboard Wedge Po werLink Cable MLPN 53-53002 x -3 Pin Function 1 Keyboard Clock 2 Keyboard Data 3 No Connect 4 Power Grou.
42 L IMITED W ARRANTY The MS9500 Voyager and Voy ager CG series scanners are manufactured by Metrologic at its Suzhou China facility. The MS9500 Voyager and Voyager CG series scanners have a fiv e (5) year limited warranty from the date of manufacture .
43 R EGULATORY C OMPLIANCE Safety ITE Equipment IEC 60950-1, EN 60950-1 Laser Laser Class 1: IEC 60825-1:1993+A1+A2, EN 60825-1:1994+A1+A2 Caution Use of controls or adj ustments or performan ce of procedures other than tho se specified herein may result in hazar dous laser light ex posure.
44 R EGULATORY C OMPLIANCE EMC Emissions FCC Part 15, ICES-003, CISPR 22, EN 55022 Immunity CISPR 24, EN 55024 Changes or modifications not expressly approved by the party respo nsible for compliance could void the user’s authority to operate the equipment.
45 R EGULATORY C OMPLIANCE EMC Changes or modifications not expressly approved by the party respo nsible for compliance could void the user’s authority to operate the equipment. Class B Devices The following is applicable w hen the scanner cable is les s than 3 meters (9.
46 P ATENTS This METROLOGIC product may be covere d by, but not limited to, one or more of the following US Patents: US Patent No. 5,081,342; 5,260,55 3; 5,340,971; 5,340, 973 ; 5,424,525; 5,468,951; .
47 I NDEX A AC .................................. see power accessories ............................... 2, 3 adapter .......................................... 2 C cable .............................. 2–3, 27–29 adapter ...........................
48 I NDEX P parameter .............................. 33–37 pin assi gnments .............. see cable power ...................... 2, 7–11, 27, 32 PowerLink...................41, see cable protocols ..................... see interfac e R razzberry tone .
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April 2008 Printed in China 00 - 024 10 K.
January 2008, Version 03 Printed in the USA 00 - 024 10 J.
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However, one of the most important roles played by the user manual is to help in solving problems with Honeywell MS9540 Voyager. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Honeywell MS9540 Voyager along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
